ABB ACS480 Quick Installation And Start-Up Manual page 2

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8. Install the control panel

To install the control panel:

Close the front cover and tighten the

locking screw.

Put the bottom edge of the control

panel into position.

Push the top of the control panel until

it locks into position.

9. Start up the drive

For information on the start-up and drive parameters, refer to the ACS480 Firmware

manual (3AXD50000047399 [EN]).

WARNING! Before you start up the drive, make sure that the installation is

complete. Make sure that the cover of the drive and the cable box, if

included, are in place.

Make sure that the motor does not cause danger when it starts. Disconnect

the motor from other machinery, if there is a risk of damage or injury.

For information on the user interface, refer to

the ACS-AP-x Assistant control panel user's

manual (3AUA0000085685 [EN]).

The control panel has softkeys below the

display to access the corresponding

commands, and arrow keys to navigate the

menu and change parameter values. Push

the "?" button to open the help function.

First start-up:

Make sure that you have the motor data (from

the name plate) available.

Set the main power to on.

Select the user interface language with

the arrow keys and set it with the right

softkey (OK).

Select Start set-up and push the right

softkey (Next).

Select the localization and push the right

softkey (Next).

To complete the start-up procedure, enter

the settings and values when you are

prompted by the set-up assistant.

To set up fieldbus communications for a

fieldbus adapter, refer to the applicable

fieldbus adapter manual and to the ACS480

Firmware manual (3AXD50000047399 [EN]).

You can also use Primary settings in the Main

menu to configure the unit.



Fieldbus communications

You can connect the drive to a serial communication link via a fieldbus adapter

module or the embedded fieldbus interface. The embedded fieldbus interface is

included in the I/O module, and it supports the Modbus RTU protocol. The table

shows the minimum set of parameters for embedded Modbus communication. For the

fieldbus adapter module settings, refer to the appropriate documentation.

Note! Embedded Modbus is valid with the I/O module.

To configure embedded Modbus communications:

Connect the fieldbus cable and the required I/O signals. Refer to

connections (ABB standard

macro).

If it is necessary, set the termination switch to ON.

Power up the drive.

Select the ABB limited 2-wire macro from Primary settings or with parameter

96.04.

Configure fieldbus communications from the parameter list.

The minimum parameters that apply to embedded Modbus RTU:

Parameter

Setting

20.01 Ext1 commands

Embedded fieldbus

20.03 Ext1 in 1 source

Selected

28.11 Ext1 frequency ref1 (scalar)

EFB ref1

31.11 Fault reset selection

DI1

58.01 Protocol enable

Modbus RTU

58.03 Node address

1 (default)

58.04 Baud rate

19,2 kbps (default)

58.05 Parity

8 EVEN 1 (default)

If you need to change other parameters, you can set them manually. Refer to the

ACS480 Firmware manual (3AXD50000047399 [EN]) and the applicable fieldbus

adapter documentation.

Warnings and faults generated by the drive

Warning

Fault

A2A1

2281

A2B1

2310

A2B3

2330

A2B4

2340

3130

3181

A3A1

3210

A3A2

3220

3381

A5A0

5091

6681

7510

A7AB

AFF6

FA81

FA82

For the complete list of warnings and faults, refer to the ACS480 Firmware manual

(3AXD50000047399 [EN]).

Ratings

For detailed technical information, refer to the ACS480 Hardware manual

(3AXD50000047392 [EN]).



IEC ratings

Type

Input

ACS480-

rating

04-

Stop

Loc/Rem

Start

3-phase U

= 380...440 V

02A7-4

4.2

03A4-4

5.3

04A1-4

6.4

05A7-4

9.0

07A3-4

11.5

09A5-4

15.0

12A7-4

20.2

018A-4

27.2

026A-4

40.0

033A-4

45.0

039A-4

50.0

046A-4

56.0

050A-4

60.0



NEMA ratings

Type

ACS480-04-

3-phase U

= 460 V (440...480 V)

02A7-4

03A4-4

04A1-4

05A7-4

07A3-4

09A5-4

12A7-4

018A-4

026A-4

033A-4

039A-4

046A-4

050A-4



Fuses

For more information on fuses, circuit breakers and manual motor protectors, refer to

the ACS480 Hardware manual (3AXD50000047392 [EN]).

Ambient conditions

Default I/O

Requirement

Installation altitude

Air temperature

Relative humidity

Contamination levels

(IEC 60721-3-3)

Shock (IEC 60068-2-27,

ISTA 1A)

Free fall

1) Up to 4000 m is possible for 400 V units, if the maximum switching voltage for the

integrated Relay Output 1 is 30 V at 4000 m (e.g. do not connect 250 V to Relay

Output 1). Up to 250 V is permitted up to 2000 m.

For a 3-phase 400 V drive at 2000...4000 m, only the following power systems are

permitted: TN-S, TN-c, TN-CS, TT (not corner earthed).

Description

Warning: Current calibration is done at the next start.

Fault: Output phase current measurement fault.

Overcurrent. The output current is more than the internal limit. This can be

caused by an earth fault or phase loss.

Earth leakage. A load unbalance that is typically caused by an earth fault

in the motor or the motor cable.

Short circuit. There is a short circuit in the motor or the motor cable.

Input phase loss. The intermediate DC circuit voltage oscillates.

Cross connecion. The input and motor cable connections are incorrect.

DC link overvoltage. There is an overvoltage in the intermediate DC circuit.

DC link undervoltage. There is an undervoltage in the intermediate DC

circuit.

Output phase loss. All three phases are not connected to the motor.

Safe torque off. The Safe torque off (STO) function is on.

EFB communication loss. Break in embedded fieldbus communication.

FBA A communication. Communication lost between drive and fieldbus

adapter.

Extension I/O configuration failure. I/O module is not installed into drive or

ABB limited macro is not selected.

Identification run. The motor ID run occurs at the next start.

Safe torque off 1. The Safe torque off circuit 1 is broken.

Safe torque off 2. The Safe torque off circuit 2 is broken.

Input

Max.

Output ratings

with

current

Nominal use

Light-duty use Heavy-duty use

choke

max

2.6

3.2

2.6

0.75

2.5

0.75

1.8

3.3

4.7

3.3

1.1

3.1

1.1

2.6

4.0

5.9

4.0

1.5

3.8

1.5

3.3

5.6

7.2

5.6

2.2

5.3

2.2

4.0

7.2

10.1

7.2

3.0

6.8

3.0

5.6

9.4

13.0

9.4

4.0

8.9

4.0

7.2

12.6

16.9

12.6

5.5

12.0

5.5

9.4

17.0

22.7

17.0

7.5

16.2

7.5

12.6

25.0

30.6

25.0

11.0

23.8

11.0

17.0

32.0

45.0

32.0

15.0

30.5

15.0

25.0

38.0

57.6

38.0

18.5

36.0

18.5

32.0

45.0

68.4

45.0

22.0

42.8

22.0

38.0

50.0

81.0

50.0

22.0

48.0

22.0

45.0

3AXD10000299801.xls

Input

Output ratings

rating

with

Nominal use

Heavy-duty use

choke

3.4

2.1

1.0

1.6

4.8

3.0

1.5

2.1

5.4

3.4

2.0

3.0

7.7

4.8

2.0

3.4

9.6

6.0

3.0

4.0

12.2

7.6

5.0

4.8

17.6

11.0

7.5

7.6

22.4

14.0

10.0

11.0

33.6

21.0

15.0

14.0

37.9

27.0

20.0

12.0

44.7

34.0

25.0

27.0

49.8

40.0

30.0

34.0

50.4

42.0

30.0

40.0

3AXD10000299801.xls

During operation (installed for stationary use)

230 V units: 0...2000 m above sea level (with derating above 1000 m)

400 V units: 0...4000 m above sea level (with derating above 1000 m)

-10...+50 °C (14...122 °F). Up to +60 °C with derating.

No frost allowed.

Up to 95% without condensation

Class 3C2

Class 3S2

Not allowed

Dimensions and weights

205 8.07 223 8.78 176 6.93

205 8.07 220 8.66 176 6.93 172 6.76 207 8.15 148 5.83 191 7.52 3.52 7.76

205 8.07 240 9.45 176 6.93 260 10.24 212 8.35 238 9.37 191 7.52 6.02 13.3

Free space requirements

Frame size

Above

R1...R4

2.95

Certifications

The applicable certifications are shown on the product's type label.

Frame

size

CE marking

EAC marking

Declaration of conformity

0.55

0.75

1.1

1.5

2.2

3.0

4.0

5.5

7.5

11.0

15.0

18.5

22.0

Frame

size

0.75

1.0

1.5

2.0

3.0

5.0

7.5

10.0

15.0

20.0

25.0

30.0

ABB ACS480 Quick Installation And Start-Up Manual page 2

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