Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Henkel Lineguard 97 MeasCon
Summary of Contents for Henkel Lineguard 97 MeasCon
- Page 1 Operating Manual Lineguard 97 MeasCon Control and Monitoring Unit...
-
Page 2: Table Of Contents
Contents Please Observe the Following ................6 1.1. Emphasized Sections ....................6 1.2. For Your Safety ......................6 1.3. Unpacking and Inspection ..................6 1.4. Items supplied......................6 1.4.1. 1598686 Lineguard 97 Controller..............6 1.4.2. Mounting and installation kit ............... 6 1.4.3. - Page 3 4.1. Installation Instructions ..................16 4.2. Wall Mounting ...................... 16 4.3. Control Cabinet Installation ................... 16 4.4. Dimensions, E-CO Lineguard 97 Controller & Wall Mounting Holes ......17 4.5. Base Board (Main Mother Board) ................17 4.5.1. Terminal Connection Diagram ..............17 4.5.2.
- Page 4 5.6.3. Configuration Module ................26 5.6.4. Manual Functions ..................26 Control Operation ....................28 6.1. General ......................... 28 6.2. Signal Unit ......................28 6.3. Parameters Setpoint ..................... 28 6.4. Switching Performance ..................29 6.5. Limit-Contact ......................29 6.6. Parameters Limit ....................29 Additional Operation Functions ................
- Page 5 8.10. Display Remains Constant Despite Altered Conductivity Value ......34 8.11. Display Too Sluggish ....................34 Care and Maintenance ..................35 9.1. Sensor & Module Service ..................35 9.2. Setting the Display Contrast .................. 35 9.3. Replacing the Main Power Fuse (F1) ..............35 9.4.
-
Page 6: Please Observe The Following
Observe general safety regulations for the handling of chemicals such as Bonderite products. Observe the manufacturer’s instructions as stated in the Safety Data Sheet. While under warranty, the unit may be repaired only by an authorized Henkel service representative. 1.3. Unpacking and Inspection Carefully unpack the Bonderite E-CO Lineguard LG97 Controller and examine the items contained in the carton. -
Page 7: Lcd Display With Push Button Operation
1.5.3. LCD Display with push button operation 1.5.4. Password protection 1.5.5. Corrosion resistant, NEMA12 Enclosure. Operating Manual Page 7... -
Page 8: Description
2. Description Lineguard 97 Controller is a stand-alone process control unit designed for the control and monitoring of cleaners, rinses and treatments. This controller can be configured with up to 3 individual control loops. The individual control loops can be in any combination of sensor types;... -
Page 9: Exploded View
2.3. Exploded View Item Designation Housing, lower section Housing, cover Processor board with EPROM Base (Mother) board Retainer band Cover screws Relay board Measuring (control) modules PU screw connections Plug for relay outputs Operating Manual Page 9... -
Page 10: Installing Modules - Initial Configuration
2.4. Installing Modules – Initial Configuration The controller will be shipped without any modules installed and will need to be configured once all control modules have been installed. When more than one module is used for controlling devices, such as pumps and/or solenoid valves, a Relay Module (IDH #1739319) will be required. - Page 11 Modules are supplied with mounting hardware to mount them inside the control panel. RELAY MODULE PINS Relay Module Pins Relay Module with Mtg. Hardware The Relay Module is supplied with (3) plastic Standoffs and (3) screws. Install the standoffs into the threaded holes in the motherboard. Install the Relay Module, after installing the standoffs, by carefully inserting the pins into the socket on the motherboard.
- Page 12 Suggested Initial Settings Parameters Settings: Settings: (*modified by Electrodeless Contact Settings: operator) Conductivity Conductivity Settings: pH Redox (ORP) Description Control Control Control Control Controller Type Standard configuration is for Deviation Deviation Deviation Deviation ON/OFF control Range Measuring range 0-200 mS 0-20 uS 0-14 pH 0-1000 mV...
-
Page 13: Technical Data
3. Technical Data 3.1. Basic Lineguard 97 Controller Mains voltage 230/115 V AC + 6 % -10 %, 50 - 60 Hz Power consumption 25 W Fuse protection 2,5 A delay Protection class Protection category IP 65 Power output, 0(4) - 20 mA Option: galvanic isolation for power outputs maximal output current (distribution), adjustable max. -
Page 14: Temperature Measuring
3.4. Temperature Measuring Measuring range 0 - 100 °C Accuracy, measuring amplifier < 1 % of measuring range end value Resolution 0.1 °C 3.5. Conductivity, Electrodless Measuring Measuring range 0-2 mS, 0-20 mS, 0-200 mS, 0-2000 mS configurable Accuracy < 1% of measuring range end value Resolution 1 - 0.001 mS depending on measuring range Temperature compensation... -
Page 15: Limit-Contact
Switch difference (X2SD): 0 .. 30.0 % 3.9. Limit-Contact Limit contact (L-): Measuring module range Limit contact (L+): Measuring module range Switch difference (X2SD): 0 .. 30.0 % Operating Manual Page 15... -
Page 16: Installation
4. Installation Before using the equipment for the first time check it carefully for signs of external damage. If any shipping damage is found DO NOT USE THE EQUIPMENT – return it to your supplier immediately. 4.1. Installation Instructions The Lineguard 97 Controller can be wall mounted or installed in a control cabinet without any additional components. -
Page 17: Dimensions, E-Co Lineguard 97 Controller & Wall Mounting Holes
4.4. Dimensions, E-CO Lineguard 97 Controller & Wall Mounting Holes 4.5. Base Board (Main Mother Board) 4.5.1. Terminal Connection Diagram Operating Manual Page 17... -
Page 18: Electrical Connections
When Connecting the power outputs, pay careful attention to the correct polarity and the maximum load (600 ). 4.5.2.4. Serial Output This port is for Henkel use only. NO access is currently available. 4.6. 1739319 LG97 Relay Output Module If two or three measurement (control) modules with relay outputs are being used, an additional relay module can be installed in the Lineguard 97 Controller. -
Page 19: Relay Module Outputs
4.6.1. Relay Module Outputs Relay No. Signal Description Terminal Position Contact type 20 & 21 Normally Open Measurement (control) Module 2 (Switching Point 1) 20 & 21a Normally Closed 22 & 23 Normally Open NOT USED 22 & 23a Normally Closed 24 &... -
Page 20: Sensor Immersion Installation Requirements
4.7.1. Sensor Immersion Installation Requirements All Sensors Locate a suitable location to measure representative sample of the bath. For immersion assembly, the location should be in the top of the process tank where the sensor immersion assembly can be placed without interference from piping or other obstacles. The immersion assembly must be capable of being lifted out of the process tank for maintenance. -
Page 21: Typical Start-Up For Measurement Type
Once the operating voltage has been applied the Lineguard 97 Controller requires around 5 seconds for the transient phase. Stable measured values can only be displayed after the transient phase. 4.8.1. Typical Start-Up for measurement type Electrodeless Conductivity Adjust the bath to the required process titration. Insert the sensor into the bath and adjust the set-point to the current value that the controller is reading. -
Page 22: Configuration Menu
4.8.4. Configuration Menu Once the Message “Configuration Error” has been acknowledged, the configuration menu opens. The E- CO Lineguard 97 Controller is configured from this menu (see section 5.6). Choose “operator level” from the menu to return to the initial menu for the controller. 4.8.5. -
Page 23: Operation
5. Operation 5.1. General notes for Operation All configuration data, measurement and controller parameters can be accessed with the -key from the operator’s screen. The last line in the respective setting menu shows the keys that effect the respective cursor position. Every set value can be changed directly at its position in the setting menu. -
Page 24: Operating Level
5.3. Operating Level Appears once operating voltage is applied Display of current measured values Display of Controller type Display of Controller set point Display of Controller status Display of error messages 5.4. Main Menu Accessed from the measurement level with the - key. -
Page 25: Configuration
5.6. Configuration Select System Configuration through placing the cursor onto the selected item “system” and operating the ENTER key. The system configuration menu is displayed on 2 pages. 5.6.1. Configuration System PAGE 1 The language in which the menus are to be displayed is selected through the language option. -
Page 26: Configuration Module
Value range: 1 min to 60 min limit alarm delay - specifies the time (adjustable) at which an alarm message is issued after a limit condition has been reached. Value range - 0 sec to 600 sec limit alarm repetition - function is used to specify the time at which an acknowledged limit alarm message is issued again without leaving the limit condition area. - Page 27 Main Menu The following screen appears: To activated relay outputs, position the cursor on the corresponding point of the relay number in the relay output line; start left with relay 1. The output can be activated or deactivated by pressing the ENTER key. The activated state is indicated by the display of the relay number. The output remains activated until it is deactivated via the ENTER key or until the cursor is placed on the relay output selection.
-
Page 28: Control Operation
6. Control Operation 6.1. General Each individual measuring module can be assigned a unique control response in the configuration level. In the fully assembled version it is possible to support up to 3 different controllers on a single unit. It is recommended to enter a value unequal 0 (zero) for all adjustable values to reduce the switching frequency of the corresponding control relay. -
Page 29: Switching Performance
6.4. Switching Performance When the switching point interval is negative (LW), switching point 2 comes to rest at the left of the set-point value. 6.5. Limit-Contact The “limit contact” function is not a control function, but a means of monitoring state deviation. -
Page 30: Additional Operation Functions
7. Additional Operation Functions 7.1. Access Protection The access code function can be used to protect the set configuration data and parameters of the E-CO Lineguard 97 Controller against unauthorized changes. The access code is a four-digit, alphanumerical string of characters that are requested every time the setting menu is accessed. -
Page 31: Password Error Message
not required anymore for this level. The access code is only requested again when the parameter level is changed 7.1.4. Password Error Message The following message is displayed on the screen if differences between the entered and the saved access code have been established when a password has been requested. -
Page 32: Reset Option Menu
7.1.7.1. Reset Option Menu To reset the standard values of a corresponding module, the module must be selected from the options and the selection must be acknowledged with ENTER. The standard data is then adopted by the module and saved. 7.1.8. -
Page 33: Troubleshooting
Contrast of LCD display too Adjust contrast potentiometer on processor board located on dark or light rear of lid. Defective Power Supply Unit Return entire unit to Henkel for repair. Processor PC-board defective 8.2. Configuration Error After Turning ON Power POSSIBLE CAUSE REPAIR Existing modules and Check configuration and modules. -
Page 34: Error Message "Timeout" During Calibration
8.6. Error Message “Timeout” During Calibration POSSIBLE CAUSE REPAIR Calibration procedure Increase speed following procedure. followed too slowly Measurement system too See error description “Display Too Sluggish” sluggish – times out 8.7. Display Value Fails to go to Value of pH Buffer Solution When Calibrating POSSIBLE CAUSE REPAIR... -
Page 35: Care And Maintenance
9. Care and Maintenance Only qualified personal shall be carrying out repair and maintenance work. Always wear required personal protection equipment. Opening covers or removing parts may expose live (electrical) connections. 9.1. Sensor & Module Service For detailed maintenance and repair work on probes, follow separate sensor instructions in the supplement packages. -
Page 36: Replacing The Door
Insert the new module. Make sure pins line up with socket positions. Insert and tighten the module fastening screw. Close and fasten housing cover. Connect power. Perform configuration, parameter assignment and calibration steps. 9.5. Replacing the Door Disconnect power Loosen the 4 cover screws and open the housing. Unplug the ribbon cable to the base board (door). -
Page 37: Accessories And Spare Components
10. Accessories and Spare Components 10.1. Accessories Part No. Description 694706 Sensor Electrodeless Conductivity Immersion 1598681 Meas. Probe 0-10pH HF res. 1598677 Calibration box Cond. probes 1598678 Calibration box Induct. probes 689742 Coaxial cable mt. 15 689734 Sensor Electrodeless Conductivity 2028843 ORP/Redox Combination Electrode 1598682... -
Page 38: Lg97 Wiring Diagram
11. LG97 Wiring Diagram Operating Manual Page 38... -
Page 39: Warranty
Products including, where products, parts or attachments for use in connection with the Products are available from Henkel, the use of products, parts or attachments which a re not manufactured by Henkel, no claim shall be allowed.
Need help?
Do you have a question about the Lineguard 97 MeasCon and is the answer not in the manual?
Questions and answers