Del Medical EV-800 Installation, Operation & Service Manual
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Del Medical EV-800 Installation, Operation & Service Manual

Elevating table
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Table of
Contents
Safety
EV-800
Introduction
Elevating Table
Installation
Installation, Operation,
& Service Manual
Operation
Periodic
Maintenance
Maintenance
Component
Replacement
Trouble-
Shooting
Electrical
Schematics
Illustrated
Parts List
P/N 8000-EV800-D
Notes
Revision: A, March 6, 2012

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Summary of Contents for Del Medical EV-800

  • Page 1 Table of Contents Safety EV-800 Introduction Elevating Table Installation Installation, Operation, & Service Manual Operation Periodic Maintenance Maintenance Component Replacement Trouble- Shooting Electrical Schematics Illustrated Parts List P/N 8000-EV800-D Notes Revision: A, March 6, 2012...
  • Page 2 This document is the property of Del Medical Inc. and contains confidential and proprietary information owned by Del Medical Inc. Any unauthorized copying, use or disclosure of it without the prior written permission of Del Medical Inc. is strictly prohibited.

  • Page 3: Table Of Contents

    EV-800 Label ........
  • Page 4 EV800 Elevating Table Installation, Operation, and Service Manual Chapter 3 — Operation 3.1 Safety Precautions........3–1 3.2 Operation Specifications .
  • Page 5 EV800 Elevating Table Installation, Operation, and Service Manual 6.11 Replacing In-Out Table Locks ......6–23 6.12 Replacing Motor/Gearbox .
  • Page 6 EV800 Elevating Table Installation, Operation, and Service Manual 9.16 Bucky Frame Assembly ....... . 9-21 9.17 Support Bracket Assembly R.H.

  • Page 7: Safety Information

    Safety Information Introduction The policy of Del Medical, Inc. is to manufacture X-ray equipment that meet high standards of performance and reliability. We enforce strict quality control techniques to eliminate the potential for defects and hazards in our products. The intended use of this equipment is to provide an adjustable elevating platform for positioning of a patient with respect to an X-ray source for the purpose of acquiring X-ray images of the desired parts of a patient’s...

  • Page 8: Statement Of Liability

    Del Medical, Inc. is not liable for damage or injury arising from the use of this product for any other use than that intended by the manufacturer.

  • Page 9: Definitions

    EV800 Elevating Table Installation, Operation, & Service Manual Definitions The table below defines the meaning of various symbols found on device labels on the machine. This warning symbol indicates a potential hazard to operators, service personnel or equipment. It indicates a requirement to refer to the accompanying documentation for details.

  • Page 10: Safety Conventions Used In This Manual

    EV800 Elevating Table Installation, Operation, & Service Manual Safety Conventions Used in this Manual Specific safety information is listed in this manual in the form of WARNING and CAUTION statements. Pay close attention to these statements as they contain important information on avoiding potential hazards to you or the equipment.

  • Page 11: Caution Statements

    EV800 Elevating Table Installation, Operation, & Service Manual Caution Statements: • Are used to indicate hazards or unsafe practices which could result in minor personal injury or product/property damage. • Appear in bold type. • Have a triangular symbol with an exclamation point above the text. •...

  • Page 12: Equipment Safety Guidelines

    EV800 Elevating Table Installation, Operation, & Service Manual Equipment Safety Guidelines The following warnings and cautions are specific to the EV800 Elevating Table. Read them carefully - some of them are not obvious to typical equipment use. Warning Turn off electrical power to the table at the power source before servicing the table.
  • Page 13 EV800 Elevating Table Installation, Operation, & Service Manual Warning Make sure the operator or the patient does not touch the table’s unlock pedals when the patient is getting on or off table. This may cause the patient to fall off the table and cause serious injury. See figure below.
  • Page 14 EV800 Elevating Table Installation, Operation, & Service Manual Warning All of the movable assemblies and parts of this equipment should be operated with care and routinely inspected in accordance with the manufacturer’s recommendations contained in this manual. Only properly trained and qualified personnel should be permitted access to any internal parts.

  • Page 15: Emergency Stop Button (For Service Technicians Only

    EV800 Elevating Table Installation, Operation, & Service Manual Emergency Stop Button (For Service Technicians Only) There is an Emergency Stop button located in the table’s base that can be pressed to stop the motion of the table in an emergency. It is meant only to be used by technicians who are troubleshooting the table.

  • Page 16: Electrical Discharge (For Service Technicians Only

    EV800 Elevating Table Installation, Operation, & Service Manual Electrical Discharge (For Service Technicians Only) This table’s main PCB contains capacitors that store energy after the machine is turned off. You can be severely shocked if you work on the table before these capacitors have completely discharged. The LED next to the capacitors must be off before you can work on the machine.

  • Page 17: Identification Labels

    EV800 Elevating Table Installation, Operation, & Service Manual Identification Labels The EV800 components have manufacturing and certification information affixed. The manufacturing label contains: • The full name and address of the manufacturer of the component • The place, month, and year of manufacture •...

  • Page 18: Product Life

    EV800 Elevating Table Installation, Operation, & Service Manual Product Life The table has an estimated life of 10 years from the point of purchase. This may vary depending on the (1) product use, (2) product maintenance, and (3) environmental conditions. When it has been determined that the table has completed its useful service life, local regulations must be complied with in regards to the proper disposal of the possible hazardous materials used in the manufacturing of the table.

  • Page 19: Record Of Revisions

    Record of Revisions 2.1 Revision History Date Reason for Change 1-2-2012 Original Table ii-1. Revision History Revision History ii-1...

  • Page 20: List Of Affected Pages

    EV-800 Elevating Table Installation, Operation & Service Manual 2.2 List of Affected Pages Page Number Page Number Page Number Level Level Level Table ii-2. List of Affected Pages ii-2 List of Affected Pages...

  • Page 21: Chapter 1 - Introduction

    Introduction 1.1 Introduction This manual provides installation, operation, and service information for the EV800 Elevating Table. This manual also includes a spare parts list for the table. Introduction...

  • Page 22: Description

    EV800 Elevating Table Installation, Operation, & Service Manual 1.2 Description The EV800 elevating radiographic table is designed for general purpose radiography and is ideally suited for modern hospitals, urgent care centers, clinics, and private practices. The EV800 features a four-way, floating table top which provides 41” (104 cm) of longitudinal travel and 9.25”...

  • Page 23: Dimensions

    EV800 Elevating Table Installation, Operation, & Service Manual 1.3 Dimensions Figure 1-1. Dimensions Dimensions...
  • Page 24 EV800 Elevating Table Installation, Operation, & Service Manual Figure 1-2. Table Foot Print Note: Bolt hole locations and overall base dimensions are symmetrical unless otherwise dimensioned. Total Area of Base 8.8 Sq./Ft. (.818 Sq. M) Floor Loading 56.8 Lbs/Sq. Ft. (277.5 Kg/Sq. M) Bolt Hole Diameter .75”...

  • Page 25: Minimum Space Requirements

    EV800 Elevating Table Installation, Operation, & Service Manual 1.4 Minimum Space Requirements Minimum 12” (30 cm) Side & Rear Hazard-Free Buffer Zone Required Beyond Table Range -137” X 52” (348 cm X 132 cm) Table Top Range of Motion - 125” X 40” (317 cm X 102cm) Table Base - 52 7/8”...

  • Page 26: Specifications

    EV800 Elevating Table Installation, Operation, & Service Manual 1.5 Specifications Specifications Compatibility The EV800 Elevating Table is compatible with a wide variety of generators, wallstands, and tubestands. It is intended to be used in a stationary diagnostic X-ray configuration. Voltage 120VAC or 230/240 VAC Current 10 Amps, Momentary 15 sec ON, 85 sec OFF...

  • Page 27: Abbreviations

    EV800 Elevating Table Installation, Operation, & Service Manual 1.6 Abbreviations Percent AWG American Wire Gauge British Thermal Unit ° C Degree Celsius Communautés Européennes Centimeter C.R.S. Cold Rolled Steel ° F Degree Fahrenheit Gauge Hecto Pascal inHg Inches Mercury Kilogram Pound Meter max.

  • Page 28: Optional-Accessories

    EV800 Elevating Table Installation, Operation, & Service Manual 1.7 Optional-Accessories See page 9-36 for Part ID for accessories. Head Clamps Hand Grips Compression Band Lateral Cassette Holder Optional-Accessories...

  • Page 29: Chapter 2 - Installation

    Installation 2.1 Installation Instructions Tools Required: • Diagonal cutters (side cutters) • Medium phillips screwdriver • Pallet hoist • Power drill and masonry bit (size determined by installer) • Scale for measuring downward force of up to 120 lbs (53 Kg.) •...
  • Page 30 EV800 Elevating Table Installation, Operation, & Service Manual Move the base pallet to the approximate position where the base will be installed. Use diagonal cutters to cut the steel straps (1 in Figure 2-2). Remove the straps and the top cover (2). Figure 2-2.
  • Page 31 EV800 Elevating Table Installation, Operation, & Service Manual Cut and remove the tie wraps (1 in Figure 2-4). Peel off tape (2) on both ends of the base. Only one end is shown in Figure 2-4. Pull the power cord (3) from the base and unwrap it. Plug in the table’s power cord.
  • Page 32 EV800 Elevating Table Installation, Operation, & Service Manual Press and hold the Up pedal (1 in Figure 2-5) until the base rises to its mid-level position where it will stop. Press and hold the Up pedal again until the base rises to its highest position where it will stop. Up Pedal Figure 2-5.
  • Page 33 EV800 Elevating Table Installation, Operation, & Service Manual Unscrew the two lower panel clamp screws (1 in Figure 2-6), then remove the lower panhead screws (2). Lift the lower panel (3) up slightly and then pull it out. The bottom of the lower panel is connected to the table by slots (4) shown below.
  • Page 34 EV800 Elevating Table Installation, Operation, & Service Manual Caution Use extreme care when moving the base off the pallet and not to damage the foot pedals. Do not pry on the pedals or let the pedals rest on the edge of the pallet when moving the base. Lift the base off the pallet and place the base in its final resting position.

  • Page 35: Pbl Option Installation

    EV800 Elevating Table Installation, Operation, & Service Manual PBL Option Installation If your table does not have a PBL (Positive Beam Limitation) option, go to step 28. If it does have a PBL option, do the following steps. Unscrew the bucky rear cover screw (1 in Figure 2-7) and remove rear cover (2).
  • Page 36 EV800 Elevating Table Installation, Operation, & Service Manual Unpack the PBL kit. Jumpers Figure 2-8. PBL Kit (Typical) 2.1 Installation Instructions...
  • Page 37 EV800 Elevating Table Installation, Operation, & Service Manual Cut tie wraps (1 in Figure 2-9) off the cable. Figure 2-9. PBL Cable Install the PBL plate assembly (1 in Figure 2-10) on the bucky and secure it in place with four mounting screws (2). Unscrew the two acorn nuts (3) and remove the cover (4).
  • Page 38 EV800 Elevating Table Installation, Operation, & Service Manual Remove three wire jumpers from the PBL kit. Install the jumpers across terminals 1 and 4, 2 and 3, 3 and 6. See figure below for terminal locations. Connect the PBL cable to the terminal block as follows: Wht - 4 Grn - 5 Blk - 7...

  • Page 39: Ion Chamber Option Installation

    EV800 Elevating Table Installation, Operation, & Service Manual Ion Chamber Option Installation If your table does not have a ion chamber option, go to step 42. If it does have a ion chamber option, do the following steps: Unpack the ion chamber kit. Figure 2-13.
  • Page 40 EV800 Elevating Table Installation, Operation, & Service Manual Cut the cable tie (1 in Figure 2-15). Unscrew the clamp screws (2) and remove the clamps (3). 2 (x2) Figure 2-15. ION Cable Clamps Unscrew the four cover screws (1 in Figure 2-16) and remove the cover (2).
  • Page 41 EV800 Elevating Table Installation, Operation, & Service Manual Remove the grommet (1 in Figure 2-17) from the cover (2). Figure 2-17. Cover Grommet Adjustments are needed to install the ion chamber assembly (1 in Figure 2-18). When mounting the ion chamber, the ion chamber needs to hit the slotting mounting holes.
  • Page 42 EV800 Elevating Table Installation, Operation, & Service Manual Connect the internal ion chamber cable (1 in Figure 2-19) to the ion chamber and secure with the two mounting screws (2). Install the clamp (3) over the cable and secure with the two nuts (4). Insert the grommet (5) over the cable.
  • Page 43 EV800 Elevating Table Installation, Operation, & Service Manual Reinstall the cover (1 in Figure 2-20) and secure with the four screws (2). Make sure that the chamber mates with the grommet installed in the previous step when reattaching the cover. 2 (x4) 1 Figure 2-20.

  • Page 44: Grid Installation

    EV800 Elevating Table Installation, Operation, & Service Manual Grid Installation If not already done so, unscrew the four top cover screws (2 on each side)(1 in Figure 2-21) then remove the top cover (2). Figure 2-21. Bucky Top Covers Unscrew the four clamp screws (1 in Figure 2-22) and remove the clamps (2).
  • Page 45 EV800 Elevating Table Installation, Operation, & Service Manual Unpack the grid from its box. Figure 2-23. Grid Box (Typical) Caution Be careful not to over-tighten the grid clamp screws in the following step or you may crack the grid. 2.1 Installation Instructions 2-17...
  • Page 46 EV800 Elevating Table Installation, Operation, & Service Manual Install the grid as shown below and secure in place with clamps and screws. Figure 2-24. Grid Installation Reattach the bucky top cover (1 in Figure 2-25) and secure in place with four screws (2). Figure 2-25.
  • Page 47 EV800 Elevating Table Installation, Operation, & Service Manual Feed the cables from peripheral equipment (wall bucky, collimator, etc.) through the port (1 in Figure 2-26) in bottom of table. As an alternative, the cables can be fed out through the opening in the lower back of the table, shown in Figure 2-28.
  • Page 48 EV800 Elevating Table Installation, Operation, & Service Manual Disconnect the power cord from the main chassis shown below and remove the power cord. Wiring Safety Information • X-ray apparatus shall be grounded and powered in accordance with the National and Local Electrical Codes. •...
  • Page 49 EV800 Elevating Table Installation, Operation, & Service Manual Connect the dedicated power line to TB102. Refer to Section 1.5 “Specifications” for information on power and wiring requirements. Power Cord Figure 2-27. Main Power Terminal Warning Make sure power to the table is turned off at disconnect switch before performing the following steps.
  • Page 50 EV800 Elevating Table Installation, Operation, & Service Manual Unscrew the port nuts (1 in Figure 2-28). Figure 2-28. Port Cover Nuts Pull the port cover (1 in Figure 2-29) out, flip it over, and reinsert it. Figure 2-29. Port Cover (Back View) 2-22 2.1 Installation Instructions...
  • Page 51 EV800 Elevating Table Installation, Operation, & Service Manual Secure the cover in place with nuts (1 in Figure 2-30). Figure 2-30. Port Cover Nuts Reattach the lower front cover (1 in Figure 2-31). Unscrew the upper cover mounting screws (2). The screws were screwed into the brackets for shipping.
  • Page 52 EV800 Elevating Table Installation, Operation, & Service Manual Hook the top cover (1 in Figure 2-32 below) onto the upper rail (3 in Figure 2-31 above) and secure in place with the two screws (2 in Figure 2-32 below). Figure 2-32. Upper and Lower Panel Screws Unpack the table top from its shipping box.
  • Page 53 EV800 Elevating Table Installation, Operation, & Service Manual Note: Steps 58-68 are for rooms that are too small to allow the table top to be slid on from the end. Remove guide rollers (1 in Figure 2-34) and bearings (2) from front of table.
  • Page 54 EV800 Elevating Table Installation, Operation, & Service Manual Slide the table over the left bearing assembly. Adjust the eccentric nut (1 in Figure 2-36) so that a gap (2) of about 1/ 32” (0.8mm) appears between the bearing and the table frame. Figure 2-36.
  • Page 55 EV800 Elevating Table Installation, Operation, & Service Manual Have your partner slide the table half way off and hold it there as shown below. Install the middle bearing (1 in Figure 2-38) and adjust it as you did for the others. Slide the table top back and forth to ensure smoothness of motion.
  • Page 56 EV800 Elevating Table Installation, Operation, & Service Manual Remove four bumpers (1 in Figure 2-39) from accessory kit. Figure 2-39. Bumpers Warning The bumpers must be installed. If they are not, the table top may slide off of its base during use and severely injure the patient or operator.

  • Page 57: Testing Collision Avoidance Switches

    EV800 Elevating Table Installation, Operation, & Service Manual Testing Collision Avoidance Switches This will test if the table will stop if it collides with an object when moving downward. Move the table top to its leftmost position. Turn on power to the table. Run table to its highest position.
  • Page 58 EV800 Elevating Table Installation, Operation, & Service Manual Repeat steps 71-76 for right end of table top. Scale Figure 2-41. Scale & Stool Under Table Top 2-30 2.1 Installation Instructions...

  • Page 59: Cassette Tray Insertion

    EV800 Elevating Table Installation, Operation, & Service Manual Cassette Tray Insertion Remove the cassette tray from its shipping box. Figure 2-42. Cassette Tray Box (Typical) 2.1 Installation Instructions 2-31...
  • Page 60 EV800 Elevating Table Installation, Operation, & Service Manual Remove the shipping tape (1 in Figure 2-43) from the cassette tray. Pull the pin (2) back and remove the cassette blocker (3). Place the guide in the desired slots (4). 4 (Typical) Figure 2-43.
  • Page 61 EV800 Elevating Table Installation, Operation, & Service Manual Insert the cassette tray into the bucky as shown in the figure below. Figure 2-44. Cassette Tray Insertion Installation is complete. 2.1 Installation Instructions 2-33...
  • Page 62 EV800 Elevating Table Installation, Operation, & Service Manual This page is intentionally left blank. 2-34 2.1 Installation Instructions...

  • Page 63: Chapter 3 - Operation

    Operation 3.1 Safety Precautions Before attempting to operate the table, familiarize yourself with the safety concerns listed in this section. Warning Do not place any objects within the vertical motion area above or below table. Objects in such areas can present crush hazards (1 in Figure 3-1) for the patient or operator, and can also damage the table.
  • Page 64 EV800 Elevating Table Installation, Operation, & Service Manual Warning Make sure that the operator or the patient does not touch the table top lock release pedals when the patient is getting on or off table. This may cause the patient to fall off the table and cause serious injury.
  • Page 65 EV800 Elevating Table Installation, Operation, & Service Manual Warning This table is intended to be used as part of a system for the intended generation of X-rays for medical diagnosis. X-rays generate a potential risk for both patients and operators. For this reason, the application of X-rays for a given medical purpose must aim at the minimization of radiation exposure to any persons.

  • Page 66: Operation Specifications

    EV800 Elevating Table Installation, Operation, & Service Manual 3.2 Operation Specifications Operation Specifications Compatibility The EV800 Elevating Table is compatible with a wide variety of generators, wallstands, and tubestands. It is intended to be used in a stationary diagnostic X-ray con- figuration.

  • Page 67: Controls

    EV800 Elevating Table Installation, Operation, & Service Manual 3.3 Controls This section describes the controls of the table. Figure 3-3 below shows the controls of the table. Table Top Bucky Carriage Power Indicator Bucky Carriage Lock Release Up Pedal Down Pedal Table Top Lock Release Pedal Figure 3-3.
  • Page 68 EV800 Elevating Table Installation, Operation, & Service Manual Up Pedal Press the Up pedal to raise the table. The table can be raised to 34” (86 cm) above the floor. The table moves up at a constant speed when you press and hold the Up pedal.

  • Page 69: Cassette Tray Removal

    EV800 Elevating Table Installation, Operation, & Service Manual 3.4 Cassette Tray Removal To completely remove the cassette tray, do the following: Manually pull the cassette tray out as far as it will go. While pressing on the limit button (1 in Figure 3-4) pull the cassette tray completely out of the bucky.

  • Page 70: Emergency Stop Button (For Service Technicians Only)

    EV800 Elevating Table Installation, Operation, & Service Manual 3.5 Emergency Stop Button (For Service Technicians Only) There is an Emergency Stop button located inside the table’s base that can be pressed to stop the motion of the table in an emergency. It is meant only to be used by technicians who are troubleshooting the table.

  • Page 71: Periodic Maintenance Schedule

    Periodic Maintenance 4.1 Periodic Maintenance Schedule Refer to the schedule below for information on when to perform periodic maintenance on the table. Note: Due to varying operating conditions, the procedures listed below may have to be performed at greater or lesser intervals. You may have to adjust intervals according to your table’s performance.

  • Page 72: Cleaning External Surfaces

    EV800 Elevating Table Installation, Operation, & Service Manual 4.2 Cleaning External Surfaces Tools Required: • Cleaning wipes • Non-abrasive, hospital-grade cleaner Use cleaning wipes and non-abrasive, hospital-grade cleaner to clean external surfaces of table and base. Warning Turn off all electrical power to the table and all its peripheral equipment (generator, tubestand, etc.) at the power sources before servicing the table.
  • Page 73 EV800 Elevating Table Installation, Operation, & Service Manual • Only the surface areas of unit parts, including accessories and connection cables, should be disinfected using a gaseous disinfectant. For safety reasons, do not spray disinfectants. • Clean painted parts with a cloth and use products appropriate for cleaning plastic materials.

  • Page 74: Greasing Lift Racks

    EV800 Elevating Table Installation, Operation, & Service Manual 4.3 Greasing Lift Racks Tools Required: • 5/16” nut driver • Cleaning wipes • Medium phillips screwdriver • Mobilith AW2 grease or No. 2 lithium equivalent • Small, stiff brush to apply grease Run table to its uppermost position.
  • Page 75 EV800 Elevating Table Installation, Operation, & Service Manual Unscrew the two lower panel clamps screws (1 in Figure 4-2), then remove the upward panhead screws (2) . Lift the lower panel (3) up slightly and then pull it out. The bottom of the lower panel is connected to the table by slots (4) shown below.
  • Page 76 EV800 Elevating Table Installation, Operation, & Service Manual Using a brush, apply a medium film of Mobilith AW2 grease to the gear faces of each of the eight racks (1 in Figure 4-3). Wipe up any spilled grease. Reverse steps to reassemble. Left Side Right Side Figure 4-3.

  • Page 77: Checking & Adjusting Chain Tension

    EV800 Elevating Table Installation, Operation, & Service Manual 4.4 Checking & Adjusting Chain Tension Tools Required: • Set of hex wrenches • Scale (ruler) at least 6” (150mm) long • Two open-end 9/16” wrenches Run table to its uppermost position Warning Turn off all electrical power to the table and all its peripheral equipment (generator, tubestand, etc.) at the power sources before...
  • Page 78 EV800 Elevating Table Installation, Operation, & Service Manual Unscrew the two lower panel clamps screws (1 in Figure 4-2), then remove the lower panhead screws (2). Lift the lower panel (3) up slightly and then pull it out. The bottom of the lower panel is connected to the table by slots (4) shown below.
  • Page 79 EV800 Elevating Table Installation, Operation, & Service Manual With the chain now tight between the three sprockets, remove the remaining slack by tightening the chain tension bolt. When properly tensioned, the chain should deflect approximately 3/16” at point shown with moderate finger pressure. If tension is OK, reassemble table.
  • Page 80 EV800 Elevating Table Installation, Operation, & Service Manual With the chain now tight between the three sprockets, remove the remaining slack by tightening the chain tension bolt. When properly tensioned, the chain should deflect approximately 3/16” at the point shown with moderate finger pressure. Figure 4-8.

  • Page 81: Chapter 5 - Maintenance

    Maintenance 5.1 Introduction This chapter provides the maintenance and adjustment procedures for the elevating table. 5.1 Introduction...

  • Page 82: Removing Front Panels

    EV800 Elevating Table Installation, Operation, & Service Manual 5.2 Removing Front Panels This is a common procedure that is referenced to in many of the replacement procedures that follow in this chapter. Tools Required: • 5/16” nut driver • Medium Phillips screwdriver Run table to its uppermost position.
  • Page 83 EV800 Elevating Table Installation, Operation, & Service Manual Unscrew the two lower panel clamps screws (1 in Figure 5-2), then remove the lower panhead screws (2). Lift the lower panel (3) up slightly and then pull it out. The bottom of the lower panel is connected to the table by slots (4) shown below.

  • Page 84: Replacing Fuses F1, Fl1, & Fl2

    EV800 Elevating Table Installation, Operation, & Service Manual 5.3 Replacing Fuses F1, FL1, & FL2 Tools Required: • Small flat-tip screwdriver Turn off all power to table and wait five minutes for table’s capacitors to discharge. Warning Turn off all electrical power to the table and all its peripheral equipment (generator, tubestand, etc.) at the power sources before servicing the table.

  • Page 85: Drive Motor Override

    EV800 Elevating Table Installation, Operation, & Service Manual 5.4 Drive Motor Override Tools Required: • 3/16” hex wrench • 9/16” socket and ratchet • Phillips head screwdriver • Small/medium flat blade screwdriver • Hammer • Large channel-lock pliers or vise grips In cases where the table is all the way down and has no power, you cannot gain access to many components that may need to be serviced, because you will not be able to remove the lower front panel.
  • Page 86 EV800 Elevating Table Installation, Operation, & Service Manual At rear of the table, remove the two gearbox access panels (1 in Figure 5-4). Figure 5-4. Gearbox Access Panels The rear of the gearbox should now be visible (1 in Figure 5-5). Figure 5-5.
  • Page 87 EV800 Elevating Table Installation, Operation, & Service Manual It is necessary to remove the grease cap to access the rear hub of the input shaft. Using a small, flat screwdriver and hammer, carefully pry off the grease cap (1 in Figure 5-6) and set it aside. Figure 5-6.
  • Page 88 EV800 Elevating Table Installation, Operation, & Service Manual Locate the override coupling assembly (112-5557G1) in the table shipping kit. Place the coupling over the exposed end of the input shaft as shown (1 in Figure 5-8). Figure 5-8. Override Coupling Assembly Using pliers or vise grips, hold the overrride coupling while securely tightening the black clamping screw (1 in Fgure 5-9).
  • Page 89 EV800 Elevating Table Installation, Operation, & Service Manual Using a 9/16” socket and ratchet (1 in Figure 5-10), the table can now by manually raised or lowered for service. Figure 5-10. Socket and Ratchet Note: Clockwise rotation = raise the table. Counterclockwise rotation = lower table.

  • Page 90: Adjusting Table Elevation Mid-Point Height

    EV800 Elevating Table Installation, Operation, & Service Manual 5.5 Adjusting Table Elevation Mid-Point Height The height at which the table stops at its mid-point (SID height) can be adjusted according to the following steps. Tools Required: • Medium-size phillips screw driver •...
  • Page 91 EV800 Elevating Table Installation, Operation, & Service Manual Loosen the two clamp screws (1 in Figure 5-12), move the plate (2) to the desired position, and retighten the screws. Test the new mid-table pause position. Readjust as necessary. Reassemble table. Figure 5-12.

  • Page 92: Testing & Adjusting Collision Avoidance Switches

    EV800 Elevating Table Installation, Operation, & Service Manual 5.6 Testing & Adjusting Collision Avoidance Switches Tools Required: • 5/16” open-end wrench • Medium phillips screwdriver • Set of hex wrenches Testing Switches Move table top to its leftmost position. Turn on power to the table. Run table to its highest position.

  • Page 93: Adjusting Switches

    EV800 Elevating Table Installation, Operation, & Service Manual Scale Figure 5-13. Scale & Stool Under Table Top Adjusting Switches Turn off all power to the table and wait five minutes for the table’s capacitors to discharge. Warning Turn off all electrical power to the table and all its peripheral equipment (generator, tubestand, etc.) at the power sources before servicing the table.
  • Page 94 EV800 Elevating Table Installation, Operation, & Service Manual Unscrew the bumper screws (1 in Figure 5-14) and remove the bumpers (2) from all four corners of table top. Figure 5-14. Bumper Removal 5-14 5.6 Testing & Adjusting Collision Avoidance Switches...
  • Page 95 EV800 Elevating Table Installation, Operation, & Service Manual Slide the table top (1 in Figure 5-15) and remove cover (2) to expose switch assembly. Figure 5-15. Slide Table Top Loosen jam nut (1 in Figure 5-16). Turn adjustment screw (2) in 1/4 turn increments and retest pressure. Turn it clockwise to reduce table stoppage pressure and counterclockwise to increase pressure.
  • Page 96 EV800 Elevating Table Installation, Operation, & Service Manual Reverse steps to reassemble the table. Access Hole Figure 5-16. Pressure Adjustment 5-16 5.6 Testing & Adjusting Collision Avoidance Switches...

  • Page 97: Changing Elevation Restart Mode

    EV800 Elevating Table Installation, Operation, & Service Manual 5.7 Changing Elevation Restart Mode The mid-point elevation restart mode of the up and down pedals can be changed from manual to automatic and vice versa as follows: Tools Required: • Set of hex wrenches •...
  • Page 98 EV800 Elevating Table Installation, Operation, & Service Manual Locate Restart Mode Pot and Jumpers on the motor control board using figure below. Then go to the next step. Main Chassis Restart Mode Pot & Jumpers Figure 5-18. Restart Mode Pot & Jumpers 5-18 5.7 Changing Elevation Restart Mode...
  • Page 99 EV800 Elevating Table Installation, Operation, & Service Manual Set the jumpers to the desired settings as shown in figure below. For automatic mode, set the pot to the desired setting, test delay time, and readjust as necessary. Reverse steps to reassemble. Automatic Restart Mode Turn pot to Jumper Positions...
  • Page 100 EV800 Elevating Table Installation, Operation, & Service Manual This page is intentionally left blank. 5-20 5.7 Changing Elevation Restart Mode...

  • Page 101: Chapter 6 - Component Replacement

    Component Replacement 6.1 Introduction This chapter provides instructions for replacing most of the major assemblies on the elevating table. 6.1 Introduction...

  • Page 102: Removing Front Panels

    EV800 Elevating Table Installation, Operation & Service Manual 6.2 Removing Front Panels This is a common procedure that is referenced in many of the replacement procedures that follow in this chapter. Tools Required: • 3/8” nut driver • 5/16” nut driver •...
  • Page 103 EV800 Elevating Table Installation, Operation & Service Manual Unscrew the two lower panel clamps screws (1 in Figure 6-2), then remove the lower panhead screws (2). Lift the lower panel (3) up slightly and then pull it out. The bottom of the lower panel is connected to the table by slots (4) shown below.

  • Page 104: Replacing Main Pcb

    EV800 Elevating Table Installation, Operation & Service Manual 6.3 Replacing Main PCB Tools Required: • Medium phillips screwdriver If not already completed, remove the front panels according to Section 6.2. Warning Turn off all electrical power to the table and all its peripheral equipment (generator, tubestand, etc.) at the power sources before servicing the table.

  • Page 105: Replacing Foot Treadle Assembly

    EV800 Elevating Table Installation, Operation & Service Manual 6.4 Replacing Foot Treadle Assembly Tools Required: • 5/16” nut driver If not already completed, remove the front panels according to Section 6.2. Warning Turn off all electrical power to the table and all its peripheral equipment (generator, tubestand, etc.) at the power sources before servicing the table.
  • Page 106 EV800 Elevating Table Installation, Operation & Service Manual Unscrew the two foot treadle mounting screws, located inside the table as shown (1 in Figure 6-5), and remove the treadle assembly (2). Reverse steps to install the treadle. Figure 6-5. Foot Treadle 6.4 Replacing Foot Treadle Assembly...

  • Page 107: Replacing Drive Motor Assembly

    EV800 Elevating Table Installation, Operation & Service Manual 6.5 Replacing Drive Motor Assembly Tools Required: • 9/16” (14mm) open-end wrench • Medium flat-tip screwdriver • Set of hex wrenches Note: Do not use an off-the-shelf replacement motor. The motor in your table has been specially modified at the Del factory for this application.
  • Page 108 EV800 Elevating Table Installation, Operation & Service Manual Unscrew the four motor mounting bolts (1 in Figure 6-7). Pull the motor (2) off of the gearbox (3). 1 (x4) Figure 6-7. Motor Mounting Bolts Record the coupling mount distance (1 in Figure 6-8), which is the distance from the back of the coupling to motor face.
  • Page 109 EV800 Elevating Table Installation, Operation & Service Manual Install the coupling to the new motor assembly. Be sure to space the coupling according to the mount distance measured in step #6. Reverse the steps to install the motor. Use care when realigning the motor/gearbox coupling.

  • Page 110: Replacing Treadle Switch

    EV800 Elevating Table Installation, Operation & Service Manual 6.6 Replacing Treadle Switch Tools Required: • Set of hex wrenches If not already done so, remove front panels according to Section 6.2 “Removing Front Panels” on page 6-2. Turn off all the power to the table and wait five minutes for the table’s capacitors to discharge.
  • Page 111 EV800 Elevating Table Installation, Operation & Service Manual Reverse the steps to install switch. Adjust the switch so that its arm (1 in Figure 6-11) engages the switch, but still has a little play left in it so that it’s not forced against the switch. Figure 6-11.

  • Page 112: Replacing Left-Right Table Lock

    EV800 Elevating Table Installation, Operation & Service Manual 6.7 Replacing Left-Right Table Lock Tools Required: • Medium flat-tip screwdriver • Medium phillips screwdriver • Set of hex wrenches • Small flat-tip screwdriver Turn off all the power to the table and wait five minutes for the table’s capacitors to discharge.
  • Page 113 EV800 Elevating Table Installation, Operation & Service Manual Loosen the terminal block screws (1 in Figure 6-13) and slide the lock wires out of the terminal block. Unscrew the lock screw (2) and remove the lock (3). Reverse the steps to install brake. Caution Use care not to damage the locks when sliding the table top back onto the base.

  • Page 114: Replacing Height Limit Switches

    EV800 Elevating Table Installation, Operation & Service Manual 6.8 Replacing Height Limit Switches This procedure gives general instructions for replacing the height limit switches. The figures might not represent the exact switch you are replacing, but they will give you the general information about replacing the switch.
  • Page 115 EV800 Elevating Table Installation, Operation & Service Manual Warning Turn off all electrical power to the table and all its peripheral equipment (generator, tubestand, etc.) at the power sources before servicing the table. Also, make sure that the power sources are locked out and tagged “Equipment Being Serviced”...

  • Page 116: Replacing Bucky Lock

    EV800 Elevating Table Installation, Operation & Service Manual 6.9 Replacing Bucky Lock Tools Required: • 1/4” open-end wrench • Medium phillips screwdriver • Set of hex wrenches • Small flat-tip screwdriver Turn off all power to the table and wait five minutes for the table’s capacitors to discharge.
  • Page 117 EV800 Elevating Table Installation, Operation & Service Manual Carefully slide the table top off of the base far enough to expose the bucky. Figure 6-17. Table Top Removal Unscrew the four bucky mounting screws (2 on each side) (1 in Figure 6-18).
  • Page 118 EV800 Elevating Table Installation, Operation & Service Manual Loosen the terminal block screws (1 in Figure Figure 6-19) and slide the lock wires out of the terminal block. The terminal block is located under the bucky and you can access it through the front of the machine.
  • Page 119 EV800 Elevating Table Installation, Operation & Service Manual Unscrew the lock screws (1 in Figure 6-20) and remove the locks. You will have to lift the bucky (2) up to access the screws. Reverse the steps to install lock. Caution Use care not to damage the table locks when sliding the table top back onto the base.

  • Page 120: Replacing Collision Avoidance Switches

    EV800 Elevating Table Installation, Operation & Service Manual 6.10 Replacing Collision Avoidance Switches Tools Required: • 3/8” open-end wrench • Medium phillips screwdriver • Set of hex wrenches • Small-flat-tip screwdriver Turn off all power to the table and wait five minutes for the table’s capacitors to discharge.
  • Page 121 EV800 Elevating Table Installation, Operation & Service Manual Slide table top (1 in Figure 6-22) remove the cover (2) to expose switch assembly. Figure 6-22. Switch Access Disconnect the terminals (1 in Figure 6-23). Unscrew the two nuts (2) and remove the plate assembly (3). Unscrew the mounting screws (4) from the rear of the plate assembly and remove the switch (5).
  • Page 122 EV800 Elevating Table Installation, Operation & Service Manual Test and adjust the switch according to Section 5.6. Figure 6-23. Switch Removal 6-22 6.10 Replacing Collision Avoidance Switches...
  • Page 123 EV800 Elevating Table Installation, Operation & Service Manual 6.11 Replacing Transverse Locks Tools Required: • Medium flat-tip screwdriver • Medium phillips screwdriver • Set of hex wrenches Turn off all power to the table and wait five minute for the table’s capacitors to discharge.
  • Page 124 EV800 Elevating Table Installation, Operation & Service Manual Carefully slide the table top off the base far enough to expose the locks. Figure 6-25. Table Top Removal Unscrew the cover screws and remove the lock cover (1 in Figure 6-26) from the side of the table where the suspected faulty lock is located (there are two sets of locks - on left and right side of table).
  • Page 125 EV800 Elevating Table Installation, Operation & Service Manual Unplug the connector (1 in Figure 6-27). Unscrew the two mounting screws (2) and remove the bracket assembly (3). Unscrew the lock screw (4) and remove the lock (5). Reverse the steps to install the lock. Caution Use care not to damage the left-right locks when sliding the table top back onto the base.

  • Page 126: Replacing Motor/Gearbox

    EV800 Elevating Table Installation, Operation & Service Manual 6.12 Replacing Motor/Gearbox Tools Required: • Hand saw • Medium phillips screwdriver • Set of hex wrenches • One 50” 2”x4” stud Warning Use extreme caution when operating the table without the protective covers in place.
  • Page 127 EV800 Elevating Table Installation, Operation & Service Manual Caution Use short taps of the foot switch to engage the braces. The braces will unload the gearbox and drive the chain assembly to allow for safe removal. Engage the emergency stop switch inside the table and disconnect the power to the table.

  • Page 128: Re-Assembly

    EV800 Elevating Table Installation, Operation & Service Manual Remove the four bolts (2 in Figure 6-30) securing the gearbox to the motor drive plate (3). Remove gearbox from table. Re-assembly On the new motor/gearbox assembly remove the four bolts securing the motor to the gearbox.
  • Page 129 EV800 Elevating Table Installation, Operation & Service Manual With the chain now tight between the three sprockets, remove the remaining slack by tightening the chain tension bolt. When properly tensioned, the chain should deflect approximately 3/16” at point shown with moderate finger pressure. Figure 6-32.
  • Page 130 EV800 Elevating Table Installation, Operation & Service Manual This page is intentionally left blank. 6-30 6.12 Replacing Motor/Gearbox...

  • Page 131: Chapter 7 - Troubleshooting

    Troubleshooting 7.1 Introduction This chapter is divided into two sections. The first section is a troubleshooting index that lists potential problems with the table. This index cross references a corresponding troubleshooting chart that will aid you in solving that particular problem. The second section features the location of various switches on the machines that are referenced in the troubleshooting charts.

  • Page 132: Troubleshooting Index

    EV800 Elevating Table Installation, Operation, & Service Manual 7.2 Troubleshooting Index Use the following troubleshooting index as an aid in solving your table’s malfunction. Problem Refer to Page: The table will not do anything. The bucky indicator light is not illuminated. All of the table locks do not work.

  • Page 133: Troubleshooting Charts

    EV800 Elevating Table Installation, Operation, & Service Manual 7.3 Troubleshooting Charts Use the following troubleshooting charts as an aid in solving your table’s malfunction. Problem Possible Cause Remedy The table will not do No power. Make sure that the switch anything.
  • Page 134 EV800 Elevating Table Installation, Operation, & Service Manual Problem Possible Cause Remedy One lock pedal will work, The lock treadle switch is Check the mechanical and but the other will not. faulty. electrical operation of the lock treadle switches S11 &...
  • Page 135 EV800 Elevating Table Installation, Operation, & Service Manual Problem Possible Cause Remedy The table will raise, but The collision avoidance Test and adjust the will either not lower or switches are not properly switches according to 5.6 downward motion is adjusted or are faulty.
  • Page 136 EV800 Elevating Table Installation, Operation, & Service Manual Problem Possible Cause Remedy The table will lower, but The treadle up switch or Check the mechanical and will not raise. up limit switch is faulty. electrical operation of down treadle switch S12. See Figure 7-1 on page 7-10 for location of switch.
  • Page 137 EV800 Elevating Table Installation, Operation, & Service Manual Problem Possible Cause Remedy The longitudinal locks are The locks are jammed or a Remove the table top weak - they do not hold solenoid coil is bad. according to first part of the table securely.

  • Page 138: Replacing In-Out Table Locks

    EV800 Elevating Table Installation, Operation, & Service Manual Problem Possible Cause Remedy The transverse table locks The locks are jammed or a Remove the table top are weak - they do not solenoid coil is bad. according to first part of hold table securely.
  • Page 139 EV800 Elevating Table Installation, Operation, & Service Manual Problem Possible Cause Remedy The bucky locks are weak The locks are jammed or a Remove the table top - they do not hold the solenoid coil is bad. according to first part of bucky securely.

  • Page 140: Switch Location

    EV800 Elevating Table Installation, Operation, & Service Manual 7.4 Switch Location The following figures show the location of various switches on the machines that are referenced in the troubleshooting charts. 7.4.1 Treadle Switch Location/Layout Figure 7-1. Treadle Location 7-10 7.4 Switch Location...

  • Page 141: Limit Switch Location/ Layout

    EV800 Elevating Table Installation, Operation, & Service Manual 7.4.2 Limit Switch Location/ Layout S101 S103 S102 Figure 7-2. Limit Switch Location 7.4 Switch Location 7-11...

  • Page 142: Bucky Lock Release Switch Location

    EV800 Elevating Table Installation, Operation, & Service Manual 7.4.3 Bucky Lock Release Switch Location S301 Figure 7-3. Bucky Lock Release Switch Location 7-12 7.4 Switch Location...

  • Page 143: Various Switch And Lock Locations

    EV800 Elevating Table Installation, Operation, & Service Manual 7.4.4 Various Switch and Lock Locations Longitudinal Locks Left Longitudinal Locks Right S304 S305 Transverse Transverse Locks Locks Left Right Figure 7-4. Various Switch and Lock Locations 7.4 Switch Location 7-13...

  • Page 144: Bucky Coil Locks

    EV800 Elevating Table Installation, Operation, & Service Manual 7.4.5 Bucky Coil Locks L301 L302 Figure 7-5. Bucky Coil Locks 7-14 7.4 Switch Location...

  • Page 145: List Of Electrical Schematics

    Electrical Schematics 8.1 List of Electrical Schematics This chapter contains the electrical schematics for the table. Drawing Drawing Description # Sheets Current Rev. Number Level 034-5076 & Interconnect Diagrams for EV800 Table and 10 & 19 See Table 8- 034-5077 Various Tube Stands (Refer to Table 8-2 on 2 On the next page to find out which drawing...

  • Page 146: Configuration - Schematic Match Table

    EV800 Elevating Table Installation, Operation, & Service Manual 8.2 Configuration - Schematic Match Table Generator Tube Stand/ Collimator Model Wall Stand Refer to Draw- Current Model Crane Model ing # Rev. Level Model Anthem K860 Floor-Ceiling Eureka Linear II VS200 034-5076S1 Mounted Tube- stand...

  • Page 157: Chapter 9 - Illustrated Parts List

    9.1 Ordering Parts For your convenience, replacement parts and accessories can be ordered from Del Medical Inc. by fax 24 hours a day. Please have the following information available to ensure quick, easy, and accurate service. • Your name and telephone number •...

  • Page 158: How To Use This Parts List

    The lists are divided into four columns. The item/index numbers refer to the identification number located on the drawing. The part number is the Del Medical part number, used to identify the part for ordering. The part description column lists each part name, and the quantity column lists the quantity of that part used in that particular assembly.

  • Page 159: Commonly Ordered Parts

    EV800 Elevating Table Installation, Operation, & Service Manual 9.3 Commonly Ordered Parts Part Description Part number Fuse, 10 Amp 250 T 46-170021P74 Micro switch, Pedal, Limit, Collision Avoidance 632-5005P1 Emergency Service Switch (Mushroom) 632-0027P1 Emergency Service Switch Contacts 632-0028P1 Electromagnet, Table Lock, 24VDC 5500-3204-FRU Electromagnet, Bucky Lock, 24VDC 5500-3502...

  • Page 160: Overall Elevating Table Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual Part Description Part number Fiber Resin Table Top Assembly, 32” Wide 112-5552G1 Fiber Resin Table Top Assembly, 36” Wide 112-5552G2 Table 9-1: Commonly Ordered Parts 9.4 Overall Elevating Table Assembly (110-5125G2) Figure 9-1. Overall Table Assembly Fig ref.

  • Page 161: Overall Elevating Table Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.5 Overall Elevating Table Assembly (112-5125G2) Figure 9-2. Overall Elevating Table Assembly Fig ref. Part number Description 112-5538G1 32” INNER FRAME ASSEMBLY Table Top 112-5538G2 36” Table Top 303-5005P3 COVER, SUPPORT R.H. 303-5005P4 Cover, COVER, SUPPORT L.H.
  • Page 162 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 753-40-19105011 SCREW, SHCS 10-32 x 1/2 786-50-19000011 WASHER, SPLIT LK #10 202-5163P1 BRKT., CLAMP GUIDE 202-5164P1 BRKT., COVER RETAINER 201-5098P1 MTG. BRKT., TOP COVER LOWER 204-5062P1 COVER, CBL CHAIN 100012P8 SCREW, TRIM 8-32 x 3/8 3920-0295...
  • Page 163 EV800 Elevating Table Installation, Operation, & Service Manual 9.6 Overall Elevating Assembly (112-5125G2) Figure 9-3. Overall Elevating Assembly Fig ref. Part number Description 112-5539G1 UPPER SHROUD ASM (Refer to Section 9.15 “Upper Shroud Assembly (112-5539G1)” on page 9-20 for Breakdown of Assembly) 112-5543G1 SUPPORT BRKT ASM, L.H.
  • Page 164 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 500-5037P1 BUCKY, TRUE SPD, AEC, LH TRAY 112-0016G1 BUCKY COVER & BUMPER, BLK 305-5004P2 BUCKY COVER, FRONT 642-5048P1 HEX STANDOFF, MALE/FEMALE 240-5058P1 SPACER, SUPPORTS 204-5063P1 COVER, COLLISION ASSEMBLY 786-50-31000011 WASHER, SPLITLK-STD 5/16 751-00-31215011...

  • Page 165: Table Top Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.7 Table Top Assembly (112-5552G1, G2) Table 9-5: Table Top Assembly Fig ref. Part number Description 230-5013P1 BLOCK-STOPPER/BUMPER 401-0005P1 BUMPER 760-22-16205011 SCREW, PPNHMS SEMS 8-32x1/2 762-20-16205011 SCREW, PFHMS 8-32x1/2 9.7 Table Top Assembly (112-5552G1, G2)

  • Page 166: Cable Chain Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.8 Cable Chain Assembly (112-5253G1) Figure 9-4. Cable Chain Assembly Fig ref. Part number Description 203-5141P1 BRACKET, CABLE CHAIN MTG 202-5077P1 PLATE, CBL CHN MTG 439-5019P1 CABLE CARRIER - 32” TOP 439-5019P2 CABLE CARRIER - 36”...

  • Page 167: Lower Base Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.9 Lower Base Assembly (112-5535G1) Figure 9-5. Lower BaseAssembly 9.9 Lower Base Assembly (112-5535G1) 9-11...

  • Page 168: Main Control Chassis Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 114-5191G1 WELDMENT, LOWER BASE 112-5530G1 FOOT TREADLE ASSY. 202-5163P1 BRACKET, CLAMP GUIDE 202-5164P1 BRACKET, RETAINER 400-0021P1 BALL BEARING 232-0017P2 BUSHING, ECCENTRIC 753-40-31112511 SCREW, SHCS 5/16-24 x 1 1/4 786-50-31000011 WASHER, SPLITLK-STD 5/16 236-0100P1...
  • Page 169 EV800 Elevating Table Installation, Operation, & Service Manual 9.10 Main Control Chassis Assembly (112-5043G1) Figure 9-6. Main Control Chassis Assembly Fig ref. Part number Description 124-5104G2 MAIN PCB ASM, EV800 126-5251G1 CHASSIS HARNESS ASSEMBLY 621-5012P1 RECTIFIER, BRDG, 25A, 400V 122-5100G1 TRANSFORMER ASM., EV650 636-5031P1 FILTER, PWR LINE EMI 10A...
  • Page 170 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 632-0027P1 ACTUATOR, EAO SW#704-0752 632-0028P1 CONTACT BLK, EAO SW#704- 900-4 46-170021P74 FUSE 5A 250V SLO-BLO 407-5045P1 MOUNT, CABLE TIE 46-208761P1 CABLE TIE, .09”W x 3.875”L 760-22-19103111 SCREW, PPNHMS SEMS 10-32 x 5/16 760-22-11203111 SCREW, PPNHMS SEMS 4-40 x 5/...

  • Page 171: Drive Frame Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.11 Drive Frame Assembly (112-5536G1) Figure 9-7. Drive Frame Assembly Fig ref. Part number Description 112-5537G1 DRIVE SHAFT ASSEMBLY, EV800 (Refer to Section 9.13 “Drive Shaft Assembly (112-5396G1)” on page 9-20 for Breakdown of Assembly) 112-5387G1 MOTOR / REDUCER ELECTRI-...

  • Page 172: Drive Shaft Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.12 Drive Shaft Assembly (112-5537G1) Figure 9-8. Drive Shaft Assembly 9-16 9.12 Drive Shaft Assembly (112-5537G1)
  • Page 173 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 112-5399G1 MOTOR MTG PLATE ASSEMBLY 230-5044P1 DRIVE SHAFT, 47” 424-0002P2 PINION GEAR, R.H. 420-0004P2 SPROCKET, FRONT 420-0004P3 SPROCKET, REAR 260-0028P1 SPACER, SPROCKET 407-0050P1 RETAINING RING, BOWED E- RING 407-0049P1 RETAINING RING, EXTERNAL...

  • Page 174: Motor Reducer Electrical Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.13 Motor Reducer Electrical Assembly (112- 5387G1) Figure 9-9. Bucky Carriage Assembly Fig ref. Part number Description 112-5392G1 MOTOR / GEARBOX ASM. 203-5043P1 CONNECTOR PLATE 407-5007P12 PLUG DOME (.875) BLACK 651-0038P2 CONNECTOR, CAP 651-0036P1 CONTACT, SOCKET 636-5005P1...

  • Page 175: Upper Inner Frame Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.14 Upper Inner Frame Assembly (112-5538G1) Figure 9-10. Upper Inner Frame Assembly Fig ref. Part number Description 114-5192G1 WELDMENT, UPPER INNER FRAME 424-0004P1 GEAR RACK - LONG 201-5108P1 ACTUATOR, LIMIT SWITCH 751-02-19103811 SCREW, HHMS 10-32 x 3/8 753-40-31215010 SCREW, SHCS 5/16-18 x 1.50...

  • Page 176: Upper Shroud Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.15 Upper Shroud Assembly (112-5539G1) Figure 9-11. Upper Shroud Assembly Fig ref. Part number Description 114-5195G1 UPPER SHROUD WELDMENT 200-5021P1 BUCKY RAIL 760-22-19106311 SCREW, PPNHMS SEMS 10-32 X 785-11-19000011 WASHER, FLAT #10 NARROW 112-5393G1 BUCKY CARRIAGE 410-0003P1...

  • Page 177: Bucky Frame Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.16 Bucky Frame Assembly Figure 9-12. Support Bracket Assembly (Right Hand) 9.16 Bucky Frame Assembly 9-21...
  • Page 178 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 201-5126P1 BUCKY CARRIAGE, EV650 5500-3502 MAGNET ASM., BUCKY LOCK 203-0240P1 ELECT PLUG BRACKET 201-5033P1 BUMPER BRACKET 401-5003P1 BUMPER, ATL. INDIA #2101 BALL BEARING 400-0021P1 232-0030P1 BEARING ECCENTRIC 240-0045P1 BEARING SPACER - .19 240-5040P1...

  • Page 179: Support Bracket Assembly R.h

    EV800 Elevating Table Installation, Operation, & Service Manual 9.17 Support Bracket Assembly R.H. (112-5542G1) Figure 9-13. Support Bracket Assembly R.H Fig ref. Part number Description 250-5007P1 SHOE, TRANS. BRG. 400-5005P1 BRG-RADIAL 12MMx28MMXx12MM 400-5006P1 BRG-RADIAL 8MMx19MMx6MM 799-20-46000010 RET RING 5100-46 254-5005P1 BRG.
  • Page 180 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 122-5053G1 ASSY, TRANSVERSE LOCK Refer to Section 9.18 “Support Bracket Assembly L.H. (112-5543G1)” on page 9-25 for Breakdown of Assembly) 753-40-19103811 SCREW, SHCS 10-32 x 3/8 786-50-19000011 WASHER, SPLITLK-STD #10 785-11-19000011 WASHER, FLAT #10 NARROW...

  • Page 181: Support Bracket Assembly L.h

    EV800 Elevating Table Installation, Operation, & Service Manual 9.18 Support Bracket Assembly L.H. (112-5543G1) Figure 9-14. Support Bracket Assembly Left Handed Fig ref. Part number Description 250-5007P1 SHOE, TRANS. BRG. 400-5005P1 BRG-RADIAL 12MMx28MMXx12MM 400-5006P1 BRG-RADIAL 8MMx19MMx6MM 799-20-46000010 RET RING 5100-46 254-5005P1 BRG.

  • Page 182: Collision Avoidance Assembly L.h

    EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 786-50-31000011 WASHER, SPLITLK-STD 5/16 784-20-31200011 NUT, HEX JAM 5/16-18 756-40-25206311 SCREW, FSHMS 1/4-20 x 5/8 122-5053G1 ASSY, TRANSVERSE LOCK Refer to Section 9.18 “Support Bracket Assembly L.H. (112-5543G1)” on page 9-25 for Breakdown of Assembly) 753-40-19103811...
  • Page 183 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 202-5019P1 BACK PLATE - L.H. 114-5035G1 PIVOT ARM - L.H. 202-5020P1 PLATE, SWITCH MTG. 632-5005P1 SWITCH, LIMIT 2235-0315 SWITCH INSULATION PAD 236-0114P1 BAR, NUT-SWITCH 400-5003P1 BALL BEARING - CRWN 12x32x10 254-5008P1 BEARING MOUNTING...

  • Page 184: Collision Avoidance Assembly R.h

    EV800 Elevating Table Installation, Operation, & Service Manual 9.20 Collision Avoidance Assembly R.H. (112- 5040G2) Figure 9-16. Collision Avoidance Assembly R.H. Fig ref. Part number Description 202-5019P2 BACK PLATE - R.H. 114-5035G2 PIVOT ARM - R.H. 202-5020P1 PLATE, SWITCH MTG. 632-5005P1 SWITCH, LIMIT 2235-0315...
  • Page 185 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 753-40-16207510 SCREW,HSHCS 8-32X3/4 799-20-46000010 RET RING 5100-46 784-20-31200011 NUT,HEX JAM 5/16-18 751-00-25215011 SCREW,HHMS 1/4-20 X 1-1/2 785-11-25000011 WASHER,FLAT 1/4 NARROW 785-11-25000050 WASHER,FLAT 1/4 BRASS 423-0007P1 NUT,SELF-LOCKING,10-32 785-11-19000011 WASHER,FLAT #10 NARROW 756-40-19107511 SCREW,HSFHCS 10-32X3/4...

  • Page 186: Inner Frame Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.21 Inner Frame Assembly (112-5540G1) Figure 9-17. Inner Frame Assembly Fig ref. Part number Description 114-5196G1 INNER FRAME WELDMENT -32” 114-5196G2 INNER FRAME WELDMENT -36” 202-5170P1 PANEL, FRAME COVER 112-5541G1 LONGITUDINAL LOCK ASSEM- 201-5106P1 FINGER GUARD,INNER FRAME - 32”...
  • Page 187 EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 236-5030P1 BLOCK, FINGER GUARD 230-0075P1 STUD, WHEEL RETAINING 251-0002P1 WHEEL, TOP FRAME GUIDE 400-0025P1 BALL BEARING - 9 x 26 x 8mm 232-0016P1 STUD-ECCENTRIC 421-0009P1 WASHER, FLAT - 5/16"x9/16" 725-60-08100300 WASHER, SHIM RING 8 X 14 400-0021P1...

  • Page 188: Foot Treadle Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual 9.22 Foot Treadle Assembly (112-5530G1) Figure 9-18. Foot Treadle Assembly Fig ref. Part number Description 114-5188G1 Channel Weldment 202-5160P1 Pedal - table up 202-5161P1 Pedal - table down 202-5162P1 Pedal - lock release 426-5010P1 Clevis Pin, 1/4”...

  • Page 189: Transverse Lock Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 784-12-19100011 Nut, Hex Keps 10-32 786-50-11000011 Washer, Split Lock #4 785-11-11000011 Washer, Flat #4 X 9/32 642-5020P1 Cable Tie, 10W X 4.OL 18# 401-5013P1 Bumper, Stem 1/2 X 3/32 Table 9-15: Treadle Channel Assembly 9.23 Transverse Lock Assembly (122-5053G1) Figure 9-19.

  • Page 190: Sid/Limit Switch Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual Fig Ref. Part Number Description 642-5020P1 Cable Tie, 0.10”W X 4.0” L, #18 Table 9-16: Transverse Lock Assembly 9.24 SID/Limit Switch Assembly (112-5259G1) 6,7,8 12,13 Figure 9-20. SID/Limit Switch Assembly Fig ref. Part number Description 126-5218G1...

  • Page 191: Bucky Handle Assembly

    EV800 Elevating Table Installation, Operation, & Service Manual Fig ref. Part number Description 760-22-14210011 Screw, PPNHMS 6-32 X 1” 46-208761P1 Cable Tie, 0.09”W X 3.875”L 760-22-19105011 Screw, PHMS 10-32 X 1/2” 784-12-19100011 Nut, Hex 10-32 632-0029P1 Switch, Micro #BZ-2RW82-A2 Table 9-17: SID/Limit Switch Assembly 9.25 Bucky Handle Assembly (112-5551G1) Figure 9-21.

  • Page 192: Table Shipping Kit

    EV800 Elevating Table Installation, Operation, & Service Manual 9.26 Table Shipping Kit (112-5176G3) Figure 9-22. Table Shipping Kit 9-36 9.26 Table Shipping Kit (112-5176G3)

  • Page 193: Elevating Table Options & Accessories

    EV800 Elevating Table Installation, Operation, & Service Manual 9.27 Elevating Table Options & Accessories Part number Description 0920-0022B Patient Head Clamps (Must be ordered with part #0920- Pair 0040) 0920-0018 Patient Hip Clamps (Must be ordered with part #0920- 0040) 110-0067G1 Patient Hand Grips Pair...
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  • Page 195: Notes

    EV800 Elevating Table Installation, Operation, & Service Manual Notes...
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  • Page 197 EV800 Elevating Table Installation, Operation, & Service Manual Notes...
  • Page 198 EV800 Elevating Table Installation, Operation, & Service Manual Notes...

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