Table of Contents
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Novitool
Aero
Splice Press
®
®
Safety and Operating Manual
WARNING
IMPROPER OR UNSAFE use of this splice press can result in damage to the press
and/or physical harm. This manual contains important information about product
function and safety. Please read and understand this manual BEFORE operating the press.
Please keep this manual available for other users and owners before they use the Aero
press. A copy of the Aero Press Owner's Manual can be accessed on www.flexco.com.
www.flexco.com • phone 1-630-971-0150
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Table of Contents
Related Manuals for Flexco Novitool Aero 300
Summary of Contents for Flexco Novitool Aero 300
- Page 1 Please read and understand this manual BEFORE operating the press. Please keep this manual available for other users and owners before they use the Aero press. A copy of the Aero Press Owner’s Manual can be accessed on www.flexco.com. www.flexco.com • phone 1-630-971-0150...
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Page 3: Table Of Contents
Novitool Aero Press Safety and Operating Manual ® ® Table of Contents Main Components ...................pg. 4 Tool Specifications ..................pg.5 Introduction to the Aero® Splice Press ..........pg. 6-7 Flight Case ....................pg. 8 General Safety Rules ................pg. 8 Safe Operation of Aero® Press ............pg. 9-15 Technical Assistance ................pg.16 Electrical Diagram of the Power Supply Cables ......pg. -
Page 4: Main Components
Novitool Aero Press Safety and Operating Manual ® ® Main Components —4— www.flexco.com • Tel: 1-630-971-0150... -
Page 5: Tool Specifications
Novitool Aero Press Safety and Operating Manual ® ® Tool Specification Aero Tool Specifications ® Specifications Aero 300 Aero 600 Aero 900 Aero 1200 Aero 1500 Effective splice length 305 mm 610 mm 914 mm 1219 mm 1524 mm Effective splice width 120 mm 120 mm 120 mm... -
Page 6: Introduction To The Aero Splice Press
The Aero presses are provided with electric heating and built in air cooling. The splice process runs fully automated. Settings: dwell time splice temperature cool down temperature (fans turn off) time (graph of the basic process, program level 1) • Splice pressure is applied by an internal compressor, max. 2 bar • Heats up to a splice temperature of max. 200°C • Keeps it at the splice temperature (adjustable dwell time) • Cools down to the cooling temperature (safe temperature to take the belt out) • For thicker belts a preheat temperature and preheat dwell time can be applied • The bottom heating can be set lower or higher than the top heating —6— www.flexco.com • Tel: 1-630-971-0150... -
Page 7: Introduction To The Aero® Splice Press
Novitool Aero Press Safety and Operating Manual ® ® Introduction to the Aero® Splice Press * If the belt is relatively thick a problem might occur where the outside of the belt is at the splicing temperature too long, waiting for the inside to reach the required temperature. -
Page 8: Flight Case
CAUTION Safety Information To Avoid Severe Personal Injury or Property Avoid temperature related hazards by Damage, read carefully and understand the handling press components and belt once following Safety Precautions. safely cooled. —8— www.flexco.com • Tel: 1-630-971-0150... -
Page 9: Safe Operation Of Aero® Press
Novitool Aero Press Safety and Operating Manual ® ® Safe Operation of Aero® Press Locate a position in facility where ii. Second, insert plug end into wall receptacle. appropriate voltage and power receptacles are available to operate the Aero press. WARNING Operating the press on incorrect voltage can cause serious damage and potential hazards. - Page 10 It is important to keep platens in good working condition. Resting the beam on the side will protect the platens from scratching or from getting dirty. Beams have rubber stripping along the length of the press to protect from scratching (see photo). —10— www.flexco.com • Tel: 1-630-971-0150...
- Page 11 Novitool Aero Press Safety and Operating Manual ® ® Safe Operation of Aero® Press Install top beam: dANGeR ii. Press is capable of producing a force up to 10,250 pounds (45,600 N). Do NOT operate the press with a missing or broken bolt as this can cause serious physical harm and/or damage to press. If a bolt is missing or broken, replace with authorized factory parts only.
- Page 12 Input level 2 • Preheat temperature • Preheat dwell time • Splice temperature Note cable voltage • Splice temperature dwell time requirement • Cool down temperature • Bottom heat factor (lower or higher than top heating) b. Controller on bottom part of the Aero i. Splice pressure (0-max. 2 bar/28 psi) —12— www.flexco.com • Tel: 1-630-971-0150...
- Page 13 Novitool Aero Press Safety and Operating Manual ® ® Safe Operation of Aero® Press Additional temperature and dwell time settings: Changing to Level 2 programming: Setting of the splice temperature • Push button and hold button until display shows “LEv1”. • Push the UP button once and display shows “LEv2”. • Program level 2 settings are available now.
- Page 14 If the fans do not start, Before initiating splicing cycle, confirm all four press connector contact Flexco for assistance. bolts are engaged with top of press and are hand-tight. Depress green ‘Start’ button. Air compressor will start and you will be...
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Page 15: Safe Operation Of Aero® Press
Novitool Aero Press Safety and Operating Manual ® ® Safe Operation of Aero® Press b. Next, unlatch the cable connector from the machine base power Packing Press in Flight Case: inlet and gently disconnect. Following this sequence is critical for operator and bystander safety. a. -
Page 16: Technical Assistance
Novitool Aero Press Safety and Operating Manual ® ® Electrical Diagram of the Power Supply Cables Technical Assistance Contact Flexco’s Customer Service if technical assistance or repair parts are needed.: www.flexco.com —16— www.flexco.com • Tel: 1-630-971-0150... - Page 17 Novitool Aero Press Safety and Operating Manual ® ® Electrical Diagram of the Power Supply Cables Three phase cables —17—...
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Page 18: Electrical Schematics
BLACK WHITE START S1 RED/WHITE YELLO YELLOW/ YELLOW/GREEN 1.5mm2 GREEN 2.5mm2 REAR PLATE HEATER PAD WHITE WHITE PINS BLACK 1.5mm2 BLACK 1.5mm2 BLACK 1.5mm2 BLACK 1.5mm2 BLACK 1.5mm2 BLACK 1.5mm2 YELLOW/GREEN 1.5mm2 YELLOW/GREEN 1.5mm2 230V —18— www.flexco.com • Tel: 1-630-971-0150... - Page 19 Novitool Aero Press Safety and Operating Manual ® ® RED .75mm2 RED .75mm2 RED .75mm2 RELAY START S1 FANS OW/GREEN 1.5mm2 YELLOW/GREEN 1.5mm2 FRAME YELLOW/GREEN 1.5mm2 SPLICE PLATE YELLOW/GREEN 1.5mm2 GRID PLATE —19—...
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Page 20: Electrical Schematics
BLACK 1.5mm2 BLUE 1.5mm2 BLACK 1.5mm2 YELLOW/GREEN 1.5mm2 1 2 3 4 5 6 7 8 9 10 YELLOW/GREEN 1.5mm2 1 2 3 4 5 6 7 8 9 10 SPLICE FRAME PLATE PINS POWER SUPPLY —20— www.flexco.com • Tel: 1-630-971-0150... - Page 21 Novitool Aero Press Safety and Operating Manual ® ® WHITE .75mm2 RED .75mm2 WHITE .75mm2 PRESSURE REGULATOR RELAY MAX: 2 BAR COMPRESSOR FAN 1 WHITE .75mm2 FAN 2 SOCKET —21—...
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Page 22: Maintenance
• F97 “Copy” should be set to “oFF” –If in the copy mode, push the and buttons simultaneously for some seconds to return • F98 “tESt” should be set to “A” • F99 “ini” should be set to “oFF” • Push and hold the S button to return to the operation mode —22— www.flexco.com • Tel: 1-630-971-0150... -
Page 23: Logbook
Novitool Aero Press Safety and Operating Manual ® ® Logbook DATE NOTES DATE NOTES —23—... -
Page 24: Ec Declaration Of Conformity
The Netherlands, Velsen-Noord, October 2010 J.S. van’t Schip Flexco Europe GmbH • Leidringer Strasse 40-42 • D-72348 Rosenfeld • Deutschland Tel: +49-7428-9406-0 • Fax: +49-7428-9406-260 • E-mail: europe@flexco.com Visit www.flexco.com for other Flexco locations and products. ©2011 Flexible Steel Lacing Company. Flexco is a registered trademark.
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