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Summary of Contents for Torklift C4204
- Page 1 IMPORTANT OWNER-OPERATOR INSTALLATION INSTRUCTIONS C4204...
- Page 2 Warnings Truck Bed and Camper Protection Torklift does not recommend installing your camper on top of a plastic bed liner (or other compressible material such as foam). These materials can act as a spring, causing increased vertical truck camper movement independent of the vehicle. Plastic bed liners can slide on the truck bed surface, and the truck camper can slide on top of the bed liner.
- Page 3 C4204 INVENTORY LIST 6- 1/2” -13 X 3-1/2” GR8 HEX BOLT 2- 3/4” -10 X 4-1/2” GR8 HEX BOLT 6- 1/2” -13 X 1-1/4” GR5 HEX BOLT 8- 1/2” -13 NUT -FLANGE SERRATED GR5 4- 1/2” -13 NUT -HEX GR8 4- 1/2”...
- Page 4 STEP 4 Line up the tie down frame plate with the cab tie down frame plate, place one 1/2” -13 x 1-1/4” GR5 bolt through each hole in the 3-hole tie down frame plate. Fasten with 1/2” GR5 serrated nut. Hand tighten. SEE PHOTO I & J STEP 5 Locate the 2-1/2”...
- Page 5 PHOTO A PHOTO B...
- Page 6 PHOTO C 5/16” HOOK BRACKET WITH 1/2” -13 X 3-1/2” GR8 BOLT WITH ONE 1/2” LOCK WASHER AND ONE 1/2” GR5 HEX NUT DRIVERS SIDE 3 HOLE STRAP BED MOUNT PERCH DRIVERS SIDE CAB MOUNT PERCH E-BRAKE LINES PHOTO D DRIVERS SIDE BED MOUNT PERCH ZIP TIED E-BRAKE...
- Page 7 PHOTO E ZIP TIED E-BRAKE LINES 5/16” HOOK BRACKET INSTALLED 3 HOLE STRAP 3/4” -13 X 4-1/2” GR8 BOLT INSTALLED THROUGH THREE HOLE FRAME PLATE DRIVERS SIDE FRAME RAIL PHOTO F ONE 3/4” JAM NUT INSTALLED ONE 3/4” FLAT WASHER INSTALLED ONE 3/4”...
- Page 8 PHOTO G 3 HOLE STRAP 5/16” HOOK BRACKET INSTALLED DRIVERS SIDE FRAME RAIL 1/2” -13 X 1-1/4” GR5 BOLT WITH 1/2” STAR WASHER PHOTO H...
- Page 9 PHOTO I PHOTO J...
- Page 10 PHOTO K DRIVERS SIDE TIGHTEN ALL GR5 FASTENERS TO 60 FT-LBS(81nm) WITH A TORQUE WRENCH ALL GR8 FASTENERS TO 60 FT-LBS(81nm) WITH A TORQUE WRENCH...
- Page 11 ADJUSTMENTS The tie down has 4 different setups for angle: Setup 1 a. The Receiver bolts to holes 1 &2 i. Use a 0.5” x 3.5” bolt through hole 1 Setup 2 a. The Receiver bolts to holes 1 &3 i.
- Page 12 INSTRUCTIONS FOR MAINTENANCE OF POLISHED STAINLESS STEEL PRODUCTS Torklift utilizes quality grade 304 stainless steel in this product. 304 stainless steel is well known for its anti corrosive properties, however in some environments such as coastal regions or when in contact with some road chemicals, corrosion may occur.
- Page 13 TORKLIFT’S BOLT FISHING GUIDE Your guide to understanding the installation of our frame mounted tie downs. Note: The hardware may vary as to what is being fished along with the -Coiled End of Bolt Fisher- bolt. In this instance a 1” X 2” plate washer is being fished along with the hex bolt.
- Page 14 On one end of each of your tie down inserts is a triangular plate referred to by Torklift as a bullet plate. Your tie down inserts should be installed with the shorter side of the bullet plate facing away from each other, i.e.. The shorter side of the front insert should point to the front of the truck and the shorter side of the rear insert should point towards the rear of the truck.
- Page 15 If your camper does not come with Rubber Bumpers on the front lower portion of the camper, installing Rubber Bumpers (Torklift has Rubber Bumpers available Part A7001) or using a block of wood such as a 2 x 4 in the bed, will prevent the camper from damaging the front bulk head of the truck bed.
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