Stanley BR87 User Manual

Stanley BR87 User Manual

Hydraulic breaker
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BR87
HYDRAULIC BREAKER
USER MANUAL
Safety, Operation and Maintenance
© 2014 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
65778 9/2018 Ver. 26

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Summary of Contents for Stanley BR87

  • Page 1 BR87 HYDRAULIC BREAKER USER MANUAL Safety, Operation and Maintenance © 2014 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 65778 9/2018 Ver. 26...
  • Page 2: Declaration Of Conformity

    Disposizioni speciali: Misurazioni Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Portland, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. BR87 User Manual ◄ 3...
  • Page 4 Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► BR87 User Manual...
  • Page 5: Safety Precautions

    Tell your employer and consult a physician. The BR87 Hydraulic Breaker will provide safe and • Do not operate a damaged, improperly adjusted or dependable service if operated in accordance with the incompletely assembled tool.
  • Page 6 Do not exceed the rated flow and pressure. See “SPECIFICATIONS” on page 17 for correct flow rate and pressure rating. Rapid failure of the internal seals may result. • Do not exceed the maximum relief valve setting stated on the tool. 6 ► BR87 User Manual...
  • Page 7: Tool Stickers & Tags

    BR8717201 Level Decal BR87320 10180 Caution Decal 74832 STANLEY Logo (Used on Models: BR87120, BR87120E, BR87130, BR87130E, BR8713201FS & D A N G E R D A N G E R BR8717201). FAILURE TO USE HYDRAULIC HOSE LABELED AND CER- DO NOT LIFT OR CARRY TOOL BY THE HOSES.
  • Page 8: Hose Types

    This hose is not certifi ed non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS.
  • Page 9: Hose Recommendations

    HOSE RECOMMENDATIONS BR87 User Manual ◄ 9...
  • Page 10: Htma / Ehtma Requirements

    2000 psi 2000 psi (At the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) Note: These are general hydraulic system requirements. See tool specifi cation page for tool specifi c requirements. 10 ► BR87 User Manual...
  • Page 11: Operation

    Do not use the tool bit as a lever to move material. Note: Never cool a hot tool bit in water. Tools can become brittle and can fail. Figure 3 - Tool Use BR87 User Manual ◄ 11...
  • Page 12 2. Turn the tool upside down (without the tool bit) and spray oil through the drive hex and side holes in the breaker foot assembly to displace any remaining water in the lower piston cavity. 3. Dip or spray the entire tool. 4. Cycle the tool hydraulically several times before storing away. Figure 4 - Underwater Maintenance 12 ► BR87 User Manual...
  • Page 13: Tool Protection & Care

    Always replace hoses, couplings and other parts • Do not use the tool for applications for which it was with replacement parts recommended by STANLEY. not intended. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
  • Page 14: Troubleshooting

    Fluid leakage through charge Upper piston seal failure or Replace seals, recharge or replace accumulator valve cap. accumulator O-ring failure or diaphragm. accumulator charge loss or failure. Fluid leakage around trigger. Valve spool seal failure. Replace seals. 14 ► BR87 User Manual...
  • Page 15: Charging The Accumulator

    7. Tighten the 5/8-inch hex locking nut on the tool charging valve. Be careful not to overtighten. Install the protective cap and valve cap assembly. BR87 User Manual ◄ 15...
  • Page 16 CHARGING THE ACCUMULATOR 16 ► BR87 User Manual...
  • Page 17: Specifications

    Nominal Pressure ..........................1500 psi/103 bar Max Pressure ........................... 2000 psi/138 bar Max Relief Pressure ......................... 2150 psi/148 bar BR87 Sound and Vibration Declaration Test conducted on BR8713201 Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels 105 dBA Uncertainty, Kwa, in decibels 1.6 dBA...
  • Page 18: Accessories

    Seal Kit ................................05485 Accumulator Disassembly Tool ..........................05508 Accumulator cylinder Puller ..........................05640 Split Rings .................................04908 Flow Sleeve Installation Spacer ........................04909 Flow Sleeve Removal Tube ..........................04910 KITS Flow Sleeve Kit (See page 20 for items included in kit) ..................74396 18 ► BR87 User Manual...
  • Page 19: Br87 Parts Illustration

    BR87 PARTS ILLUSTRATION OIL IN See Pages 20 thru 25 for Breaker Foot Parts BR87 User Manual◄ 19...
  • Page 20: Br87 Parts List

    (TRIGGER LOCK MODELS ONLY) 11432 04050 VALVE CAP ASSY 11434 TRIGGER 04051 CHARGING VALVE 74673 NAME TAG BR87 (ATTACH NEAR ITEM 60) 04052 O-RING 74666 NAME TAG BR87 (BR87120D ONLY) 04053 TRIGGER 11434 TRIGGER (TRIGGER LOCK MODELS ONLY) Note: There is a flow sleeve kit available P/N-74396...
  • Page 21: Breaker Foot Assembly 05466

    COMPLETE FOOT ASSEMBLY, PART NUMBER 05466) 04983 FOOT LATCH BOLT 04984 NYLOCK NUT 3/4”-16 UNF 04985 SPRING WASHER 05466 SEAL INSERT (IF ORDERING SEAL INSERT, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 05466) 08411 DETENT 34127 CUP SEAL BR87 User Manual◄ 21...
  • Page 22: Breaker Foot Assembly 05467

    COMPLETE FOOT ASSEMBLY, PART NUMBER 05467) 04983 FOOT LATCH BOLT 04984 NYLOCK NUT 3/4”-16 UNF 04985 SPRING WASHER 05467 SEAL INSERT (IF ORDERING SEAL INSERT, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 05467) 08411 DETENT 34127 CUP SEAL 22 ► BR87 User Manual...
  • Page 23: Breaker Foot Assembly 07486

    (IF ORDERING HEX BUSHING, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 07486) 07486 BREAKER FOOT (IF ORDERING FOOT, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 07486) 07522 RETAINING RING 08116 COLLAR SUPPORT ASSY. 08411 DETENT 34127 CUP SEAL BR87 User Manual◄ 23...
  • Page 24: Breaker Foot Assembly 07523

    (IF ORDERING HEX BUSHING, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 07523) 07523 BREAKER FOOT (IF ORDERING FOOT, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 07523) 07522 RETAINING RING 08115 COLLAR SUPPORT ASSY. 08411 DETENT 34127 CUP SEAL 24 ► BR87 User Manual...
  • Page 25: Breaker Foot Assembly 08855

    SEAL INSERT (IF ORDERING SEAL INSERT, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 08855) 08855 BREAKER FOOT U/W (IF ORDERING FOOT, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 08855) 084141 DETENT 34127 CUP SEAL BR87 User Manual◄ 25...
  • Page 26: Breaker Foot Assembly 11638

    (IF ORDERING HEX BUSHING, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 11638) 11234 COLLAR SUPPORT ASSY. 11638 BREAKER FOOT (IF ORDERING FOOT, YOU MUST ORDER COMPLETE FOOT ASSEMBLY, PART NUMBER 11638) 34127 CUP SEAL 26 ► BR87 User Manual...
  • Page 27 ROV operation 3/4” 1” is still limited to the tool, for example a 1” 1” percussive tool has the same depth limitation 1000 1” 1-1/4” whether ROV or diver operated. BR87 User Manual ◄ 27...
  • Page 28 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

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