DART Controls DM8000 CONTROL SERIES Instruction Manual

Field programmable digital tachometer for rate, time, and count

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CONTROLS
Instruction Manual
Field Programmable Digital
Tachometer for Rate, Time, and Count
P.O. Box 10
Phone (317) 733-2133
5000 W. 106th Street
Fax (317) 873-1105
Zionsville, Indiana 46077
www.dartcontrols.com
LT115 (0512)
A-5-3763A

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Summary of Contents for DART Controls DM8000 CONTROL SERIES

  • Page 1 CONTROLS Instruction Manual Field Programmable Digital Tachometer for Rate, Time, and Count P.O. Box 10 Phone (317) 733-2133 5000 W. 106th Street Fax (317) 873-1105 Zionsville, Indiana 46077 www.dartcontrols.com LT115 (0512) A-5-3763A...
  • Page 2 Warranty Dart Controls, Inc. (DCI) warrants its products to be free from defects in material and workmanship. The exclusive remedy for this warranty is DCI factory replacement of any part or parts of such product which shall within 12 months after delivery to the purchaser be returned to DCI factory with all transportation charges prepaid and which DCI determines to its satis- faction to be defective.
  • Page 3: Table Of Contents

    Table of Contents Introduction ............................2 General Features ..........................2 Models & Options ..........................3 Model Table ........................... 3 Available Options .......................... 3 Recommended Accessories ......................3 Specifi cations ........................... 3 Electrical ............................3 Mechanical ........................... 3 Environmental ..........................4 Mechanical Installation ........................
  • Page 4: Introduction

    Utilizing Dart's modular bus design techniques, the DM8000 is ideal for volume OEM applications requiring specialized inputs and outputs. Contact Dart Controls' Sales Department for details. This fl exibility makes the DM8000 ideal for applications such as: Pay-out and Take-up Limit Monitors Conveyor Oven “Tunnel-Time”...
  • Page 5: Models & Options

    Models & Options Model Table Quadrature Alarm Measures Measures Down Model Input Voltage Encoder Outputs Rate? Time? Counter? Counter? Compatible? DM8000 85-250VAC Available Options Option Suffix Description Example Expansion board which adds support for remote push button wiring DM8000-1 via a European style terminal block. Optional pluggable terminal block DM8000-P Optional second isolated alarm output relay (250VAC @ 5A)
  • Page 6: Environmental

    Environmental Operating Temperature Range ------------------------------------------------------------------- -10C to 45C (15F to 115F) Operating Humidity Range ------------------------------------------------------------------------------ 95%, non-condensing Mechanical Installation Exploded Panel View PANEL MOUNTING GASKET (WITH THE ADHESIVE SIDE OF CUSTOMER GASKET FACING THE CUSTOMER MOUNTING PANEL MOUNTING PANEL) (HOLE CUT-OUT FOR CONTROL HOUSING APPROXIMATELY 3.622"...
  • Page 7: Pu-E Series Pickup Installation

    PU Series Pickup Installation The PU series pickup is an economical way to monitor motor speed. Its patented design provides for ease of installation in otherwise diffi cult to reach areas. The PU operates from a +5V power supply, producing a 5 volt square wave whose frequency is proportional to speed. This signal is fed into the DM8000 control as a speed or position reference for the microprocessor.
  • Page 8: P1 Terminal Block Descriptions

    P1 Terminal Block Descriptions P1-1 (2NC) – This is the normally-closed contact of the second user assignable relay output. This terminal is active only on units ordered with the -R option. P1-2 (2C) – This is the common contact of the second user assignable relay. This terminal is active only on units ordered with the -R option.
  • Page 9: Basic Operating Instructions

    Basic Operating Instructions Rate, Time, and Counter Modes Explained In Rate Mode, the DM8000 measures the input frequency, converts it to the user-defi ned units, and displays the rate in the display window of the user interface. Most applications utilize rate mode and display in units such as gallons-per-minute, feet-per-second, and RPM.
  • Page 10: Detailed Confi Guration Instructions

    Rate Mode is the default display of the unit when power is applied. The DM8000 will spend the majority of its time in this mode. In Rate Mode, the display shows the measured value in the appropriate user- defi ned format of rate, time, or count. As the input signal changes, the display is continuously updated to show the latest measurement.
  • Page 11: Software Parameters

    Software Parameters 9 – Dual Time Mode...
  • Page 12 Software Parameters, cont'd...
  • Page 13 Software Parameters, cont'd...
  • Page 14: Parameter Descriptions

    Parameter Descriptions Parameter 0 – Exit to Running Mode When parameter 0 is selected in Parameter-Selection Mode, the unit will return to Running Mode and display the running value. This should be selected once changes to parameters are completed. Parameter 1 – Model Number (Read Only) This is a number which represents the base model number for the product.
  • Page 15 Parameter 14 – Input Triggers / Prescale This parameter determines how the DM8000 processes the S1 signal input. It specifi ed which signal edge is used for the measurements and the value of the internal frequency divider or prescaler. Modes 3 and 4 should only be used if the input pulse rate exceeds the unit's maximum native pulse rate (see specifi...
  • Page 16 Parameter 23 – Signal Input 1 (S1) Recovery Rate This is the rate at which the display will attempt to recover once the pulse train appears to have stopped. The recovery rate is the number of half seconds which the unit will wait before dividing (Rate Mode) or multiplying (Time Mode) the display value by 2 in an attempt to accurately represent the current speed or time.
  • Page 17 Parameter 32 – Signal Input 2 (S2) Pulses per Revolution This is the number of pulses per revolution. Value may be from 1 to 9999. Parameter 33 – Signal Input 2 (S2) Recovery Rate This is the rate at which the display will attempt to recover once the pulse train appears to have stopped.
  • Page 18 Parameter 40 & 50 – Alarm 1 & 2 Conditions This defi nes which conditions will result in the alarm 1 or alarm 2 outputs being activated. Mode 0: Always Inactive The alarm output will remain in an inactive state. In this state, the NC and C contacts will be internally electrically connected.
  • Page 19 Parameter 42 & 52 – Alarm 1 & 2 Reset Confi guration This setting determines which actions will cause an active alarm to be silenced or reset. Mode 1: No Silencing, Reset On Any Button Press In this mode, an active alarm cannot be silenced. Once the alarm condition ceases to exist, however, any user-interface button may be pressed to cause a manual reset.
  • Page 20 Parameter 95 – Factory Default Command When set to a value of 5, the unit will be reset to factory default settings. This can also be achieved by applying power to the unit with both the Enter and Down buttons depressed. The programming jumper must be in the "On"...
  • Page 21: Forward / Reverse - Timing Charts

    FORWARD / REVERSE - TIMING CHARTS FORWARD - RISING EDGE min - 60 uS Forward - The Falling Edge of S2 must happen a minimum of 60 microseconds after the Rising Edge of S1. REVERSE - RISING EDGE min - 60 uS Reverse - The Rising Edge of S2 must happen a minimum of 60 microseconds after the Rising Edge of S1.
  • Page 22 FORWARD / REVERSE - TIMING CHARTS con't FORWARD - FALLING EDGE min - 60 uS Forward - The Falling Edge of S2 must happen a minimum of 60 microseconds after the Falling Edge of S1. REVERSE - FALLING EDGE min - 60 uS Reverse - The Rising Edge of S2 must happen a minimum of 60 microseconds after the Falling Edge of S1.
  • Page 23: Application Examples

    Application Examples Pump Flow Monitor with Audible and Visual Alarm Description: A pump monitor which displays the pump rate in gallons per minute with an audible and visual alarm output which will warn the operator of excessively low fl ow conditions under 5.00 GPM. The alarm should not be able to be silenced and should be reset when any front-panel button is pressed.
  • Page 24: Conveyor Oven Time Monitor With Over-Heating Alarm

    Parameter Confi guration: Parameter Value Notes Rate Mode Setting (GPM is a rate-based unit) Display should indicate 3.00 GPM (300) when motor at Reference RPM, parameter 21 This is the RPM at which the Display Reference, parameter 20, should be displayed Pulses per revolution of shaft encoder or pickup is 10 PPR Display fi...
  • Page 25: Take-Up / Pay-Out Reel Material Measurement With Alarm

    Wiring Diagram: Not Used P1-1 Not Used P1-2 Not Used P1-3 Not Used P1-4 Not Used P1-5 Not Used P1-6 DM8000 P1-7 2 Amp AC Line Input 85-250VAC, 50-60 Hz P1-8 black P1-9 P1-10 P1-11 white P1-12 Dart PU-2E or Equivalent Encoder Parameter Confi...
  • Page 26 Application Diagram: Fctv"752DTG/58O"Eqpvtqn Ecruvcp"Ftkxg"Urgeu< Ecruvcp 4:05"Tgxqnwvkqpu"qh"vjg Dgnv Oqvqt Ecruvcp"oqvqt"gswcvg"vq 72"nkpgct"{ctfu"qh"ocvgtkcn Urggf"Eqpvtqn Vgpukqp Vgpukqp Dgnv Dgnv Oqvqt"%4 Oqvqt"%3 Rkpej"Tqnngtu RW/42G"qt Gswkxcngpv Vgpukqp Vgpukqp Gpeqfgt Vqtswg" Eqpvtqn"%4 Vqtswg" Eqpvtqn"%3 CONTROLS Page Valu Tach GPVGT 3650 TACHOMETER R{nqp/Uv{ng Knnwokpcvgf Fctv"FO:222"Ogvgt Cncto Wiring Diagram: 120VAC Illuminated Not Used...
  • Page 27: Bi-Directional Incremental Position Display

    Parameter Confi guration: Parameter Value Notes Up-Counter Mode Setting Confi gure counter to reset on any button press Display should increment 50 linear yards for each Reference Count, parameter 21. Because the initial values were 28.3 revolutions per 50 linear yards, each is multiplied by 10 to give an even number to increase accuracy since the display can be programmed in whole numbers.
  • Page 28: Shared Display Between Two Pickups (Motors)

    Wiring Diagram: Not Used P1-1 Not Used P1-2 Not Used P1-3 P1-4 Not Used P1-5 Not Used P1-6 Not Used DM8000 P1-7 2 Amp AC Line Input 85-250VAC, 50-60 Hz P1-8 P1-9 black P1-10 white P1-11 P1-12 brown Dart PU-20EQUAD Equivalent Parameter Confi...
  • Page 29 Application Diagram: CONTROLS Page Valu Tach 36.24 ENTER TACHOMETER Wiring Diagram: Not Used P1-1 Not Used P1-2 Not Used P1-3 Not Used P1-4 Not Used P1-5 Not Used P1-6 DM8000 P1-7 2 Amp AC Line Input 85-250VAC, 50-60 Hz P1-8 black P1-9 P1-10...
  • Page 30: Troubleshooting

    When doing this, the relay click should be audible and the NC (Normally Closed) and C (Common) terminals should become internally shorted at the terminal block. Technical Support Options • Visit the Dart Controls Web Site at: www.dartcontrols.com • Email technical support at: sales@dartcontrols.com • Telephone technical support at 317-873-5211 What's Special About www.dartcontrols.com?
  • Page 31 - Notes -...
  • Page 32 MORE DC MOTOR SPEED CONTROL PRODUCTS FOR YOUR EVERYDAY NEEDS Stock # 5JJ58 Stock # 2M510 Stock # 6Z385A 1/40 - 2/3 Hp 1/50 Hp - 1.0 Hp 1/50 Hp - 2.0 Hp NEMA 4 Enclosed Open Chassis SCR Open Chassis SCR Stock # 1XC92A Stock # 6Z388B Stock # 6Z386A...

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