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Operating Instructions
(24 VDC)
Operating Instructions: LUB-V

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Summary of Contents for Gruetzner Lubricus LUB-V1

  • Page 1 Operating Instructions (24 VDC) Operating Instructions: LUB-V...
  • Page 2: Table Of Contents

    Table of Contents Contents 1) General Information 1.1 Warning 1.2 Scope of supply 1.3 Overview – the Lubricus Lubrication System 1.4 Symbols and notes 1.5 Intended use 1.6 Liability and extent of guarantee 2) Safety Information 2.1 General safety information 2.2 Transport and storage 2.3 Installation 2.4 Maintenance...
  • Page 3: Warning

    1) General information Thank you very much for choosing the Lubricus Lubrication System. Please ensure you familiarise yourself with the safety instructions before using the pump and accessories supplied. This manual contains important safety information.  The Lubricus Lubrication System is a very compact lubrication pump for oil and grease up to NLGI class 2. ...
  • Page 4: Symbols And Notes

    1.4 Symbols & Notes Please pay attention, not only to these safety instructions, but also to the special safety instructions on other pages. This symbol warns of electrical voltage. This general danger symbol denotes safety instructions, the disregarding of which could lead to bodily harm. This heading is used if incorrect compliance or non-compliance with the Operating Instructions or specified work Attention procedures etc.
  • Page 5: Liability And Extent Of Guarantee

    1.6 Liability and extent of guarantee Proper functioning of the Lubricus Lubrication System can only be achieved through use of recommended lubricants from the original Lubricus range of accessories, and by observation of all installation, operation and maintenance instructions. Grützner GmbH excludes all liability if these instructions are not observed. Grützner GmbH grants guarantees concerning operating safety, reliability and performance only under the following conditions: ...
  • Page 6: Safety Information

    2) Safety Information Basic information, which must be followed during assembly, operation and maintenance, is listed as follows. These Operating Instructions must be read by all installation and operation staff before assembly and operation, and must be permanently available on site.
  • Page 7: Transport And Storage

    2.1.7 General hazard warning All components of the system are designed in accordance with the prevailing regulations of the construction of technical machines regarding operational safety and accident prevention. Nevertheless, operation can lead to dangers for the user, third parties or other technical facilities. Therefore, the Lubricus Lubrication System may only be used for its intended purpose in technically fault-free condition.
  • Page 8: Function/Principle

    3) Function/Principle After starting, the integrated pump transports the lubricant to the outlets according to the settings that have been made. The integrated electronics control and monitor the amount of lubricant and the time intervals between lubrications. The total operating period of the lubricant cartridge and the desired lubrication intervals have to be programmed before starting the Lubricus Lubrication System.
  • Page 9 Table for LUB-V-2: Operating time and amount of lubricant per outlet at different settings P1 setting (operating period) = emptying time of LUB-V-2 (=2 outlets) lubricant cartridge (400cm³) in months Operating time (months) Result: amount of lubricant per outlet You will find a detailed per month (cm³) overview of the various setting options in the...
  • Page 10: Commissioning (Switch On / Switch Off / Resetting)

    Commissioning (switch on / switch off / resetting) 4.1 General information Actuation The actuation magnet is required to switch the Lubricus Lubrication System on and off, or magnet change the programming. You will find the magnet on top of the Lubricus housing/plastic cover Twist to remove the magnet (Close =>...
  • Page 11: Ventilating The Lubrication System

    4.4 Ventilating the lubrication system Depending upon scope of supply and ordered specifications (e.g. special filling), the lubricant cartridge is already installed or has been separately packed. If the lubricant cartridge has not already been installed, the Lubricus pump body/bodies must be ventilated before commissioning (i.e. the pump body/bodies must be filled with grease) in order to guarantee proper operation.
  • Page 12: Programming Lubricus

    4.5 Programming Lubricus P₁ and P₂ (operating period in months) (number of pump strokes) are programmable. P₁ : operating period from 1 to 36 months possible. P₂ Lubricus dispenses lubricant evenly according to the number of months and the number of strokes ( P₂...
  • Page 13: Quick Check - Dispensing An Individual Dose

    4.6 Quick Check – dispensing an individual dose For test and sample purposes the installed lubrication pump can easily be used to dispense small amounts of lubricant. For this purpose, the available pressure between the lubrication point and pump is measured. The value displayed is the back pressure in bar. To carry out a Quick Check, hold the actuation magnet on the actuation pad until the red LED blinks twice.
  • Page 14: Display, Messages, Errors (Shown On Lcd/Led)

    5) Display, Messages, Errors (shown on LCD/LED) Malfunctions will be recognised by the Lubricus electronics and shown on the display. The device will switch itself off and no further lubricant will be dispensed. As long as the green LED is blinking during operation, everything is working properly. If the red LED blinks every 5 seconds: malfunction (empty, battery needs changing, excess pressure).
  • Page 15: Maintenance: Cartridge And Battery Changing

    7) Maintenance: changing the cartridge Apart from changing the cartridge no maintenance is necessary. Action Description Action Description Switch off the pump: display – shows “OFF” Remove housing by twisting to the Insert the new cartridge with twisting left movement Replace housing, pushing down lightly, Remove empty lubrication cartridge...
  • Page 16: Technical Data

    8) Technical Data Diagram 7 Lubricus V-1 / Lubricus V-2 Lubrication volume 400 cm³ in a rigid, disposable cartridge. Lubricant type Oil or grease up to NLGI 2 Functional principle Piston pump Dose volume per stroke 0.15cm³ Dose amount per lubrication cycle 0.15 to 4.5cm³...
  • Page 17: Installation - Lubricus Lubrication System

    9) Installation – Lubricus Lubrication System 2 screws (not supplied) Ø 6mm (for example, M6x40 or longer) are required to install your Lubricus. Tightening torque for the screws = 5Nm. 3 points on the rear side assure a secure hold. Diagram 8 Operating instructions: LUB-V...
  • Page 18: Recommended Tube Lengths

    10) Recommended tube lengths Use only Grützner GmbH lubrication tubes and connectors. The lubrication tubes must have an inner diameter of at least 4mm The Lubricus Lubrication System operates at a maximum supply pressure of 70 bar. At temperatures of 20°C/68°, the lubrication tubes are not to exceed 5m. The lubrication tubes are to be shortened accordingly for lower temperatures.
  • Page 19: Disposal

    11) Disposal When changing lubricants, the waste disposal instructions of the lubricant manufacturer must be observed! Please note! Regional applicable laws and regulations are to be observed when disposing of the Lubricus Lubrication System. See your applicable national/regional disposal guidelines for more information. Emptied cartridges contain lubrication residue! Please dispose of together with other oleaginous waste! Grützner GmbH...
  • Page 20: Appendix

    12) Appendix 12.1 List of tables and diagrams Diagrams Diagram 1: Lubricus Lubrication System overview Diagram 2: Lubricus Lubrication System / settings Diagram 3: Number of lubrication strokes Diagram 4: Lubricus Lubrication System actuation magnet / actuation Diagram 5: Lubricus Lubrication System communication interface Diagram 6: Lubricus Lubrication System connector pin assignment Diagram 7:...

This manual is also suitable for:

Lubricus lub-v2Lubricus lub-b1Lubricus lub-b2

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