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User Guide
Lubricus Lubrication System
LUB-D1/LUB-D2/LUB-D3/LUB-D4
(24 VDC)
version 04/2013

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Summary of Contents for Gruetzner Lubricus LUB-D1

  • Page 1 User Guide Lubricus Lubrication System LUB-D1/LUB-D2/LUB-D3/LUB-D4 (24 VDC) version 04/2013...
  • Page 2: Table Of Contents

    Content General Information Warning Scope of Supply Overview General safety details Intended use Extent of warranty General safety information Transport and storage Function /Principle Communication Interface, Connector PIN assignment Installation instruction/ Pulse signals details Functional problems: error, message and problems Service: replacement of cartridge Technical Data Recommended tube length...
  • Page 3: General Information

    General Information Thank you very much deciding to use Lubricus Lubrication System. Make sure that you familiarize yourself with the safety instructions of Lubricus Lubrication System and the accessories supplied with this unit. This manual contains important safety information. The Lubricus Lubrication System is a very compact lubrication pump for oil and grease up to NLGI 2. The pump requires 24 VDC power supply.
  • Page 4: General Safety Details

    General safety details Everybody who is involved with the installation, start-up, maintenance and operation of the Lubricus Lubrication System must read these instructions carefully! Use in accordance with guide Lubricus Lubrication System is only allowed for industrial use. Lubricus Lubrication System may only be put into service, if it is integrated or attached to another machine and will be operated together with that machine.
  • Page 5 This heading is used if inaccurate compliance or non-compliance with the operating Instructions or Attention! specified work procedures etc. may result in damage. Remark! Points out special information. Notes attached directly on the machine, must be strictly followed and maintained in completely readable condition! Qualification and training of the personnel The operation, maintenance, service and installation personnel must have appropriate qualifications for this...
  • Page 6: Transport And Storage

    Prohibited methods of operation Operational security of the Lubricus Lubrication System is only guaranteed if it is operated in accordance with the operating instructions. The limit values stated in the technical data must not be exceeded under any circumstances. General risk reference All components of the system are designed in accordance with the prevailing regulations of the construction of technical machines, in regards to operational safety and accident prevention.
  • Page 7: Function/Principle

    Function/Principle When you activate Lubricus, Type D, the piston pump starts to work and pump the lubricant in small quantities to the outlets. The integrated microprocessor controls the function. Communication with the machine controller is necessary. Delivery rates and time between the lubrication intervals can be individually set by pulse signals. The Lubricus Lubrication System uses a four-pin socket to connect a M12X1 plug allowing communication with the machine controller.
  • Page 8: Installation Instruction/ Pulse Signals Details

    Installation and commissioning Identification of the pump outlets Activate 1.1 + 1.2 + 2.1 + 2.2 (outlets will be served alternately and dispense equal quantities from Activate 2.1 + 2.2 both outlets) (outlets will be served alternately and dispense equal quantities from both outlets) 1.1 1.2 2.1 2.2 Pulse signal details (Indication in seconds, accuracy +/- 10%)
  • Page 9: Functional Problems: Error, Message And Problems

    Function: Extra dispensing cycle De airing of pump: High signal on Pin 2 for 12 seconds: extra lubricant cycle will be started to each pump element to exhaust air inclusions. Can be repeated a view times until all air is removed. b) Prefilling of tubing: After de airing the pump extra lubrication cycles can be used to prefill tubing or fill the supply tubes to the lubrication point.
  • Page 10: Service: Replacement Of Cartridge

    Service: replacement of cartridge Any further service is not necessary. 1. Observe the safety instructions. Switch off the pump: Display – report „OFF“ 2. Take out ventilation locking (turn clock wise to OPEN) 3. Press the housing, turn left and remove it 4.
  • Page 11: Technical Data

    Technichal Data Storage/volume cartridge 400cm³ or max. 500ml oilreservoir Lubricant oil or grease up to NLGI 2 Function / principle piston pump Delivery rate per pulse signal 0,15 cm³ Number of outlets up to 4 Connection high pressure tube 6 x 4 (flexible tube Ø 6mm outside and Ø 4mm inside ) Operating pressure max.
  • Page 12: Mounting

    Remark ! be observed! Disposal of Lubricus Lubrication System: observe the regional valid laws and regulations. The empty lubricant cartridges contain lubricant remains! Please dispose with other oil contaminated garbage! Gruetzner GmbH Kohlenhofstr. 60 D-90443 Nuremberg www.g-lube.com Tel.: +49-911-277 399 0...

This manual is also suitable for:

Lubricus lub-d2Lubricus lub-d3Lubricus lub-d4

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