Table of Contents
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User's
Manual
(AXW###G)
This manual outlines the basic guidelines for installation and
wiring procedures. For the items which are not covered in this
manual, see the user's manuals and the general specifi ca-
tions as listed in Table 1.1.
ADMAG TI Series
AXW Magnetic Flowmeter
AXW Magnetic Flowmeter
[Size: 500 to 1800 mm (20 to 72 in.)]
Installation Manual
Contents
1.
2.
3.
Remote Sensor
(AXW###G, AXW###W)
4.
5.
6.
7.
1.1
For Safe Use of Product ................................................3
1.2
Warranty .........................................................................6
1.3
Transmitter .....................................................................6
2.1
Model and Specifi cations Check ...................................8
2.2
Storage Precautions ......................................................8
3.1
Piping Design Precautions ............................................9
3.2
Handling Precautions .................................................. 12
3.2.1
General Precautions ...................................... 12
3.2.2
Flowmeter Piping ........................................... 13
3.3
3.4
Remote Transmitter Installation .................................. 19
3.4.1
Installation Location ....................................... 19
3.4.2
Mounting of AXW4A Transmitter ................... 19
3.4.3
Mounting of AXFA11 Transmitter ................... 19
3.5
Changing Direction of Electrical Connection .............. 20
3.5.1
Integral Flowmeter ......................................... 20
3.5.2
Remote Sensor ............................................. 21
3.6
Changing Direction of Display Unit ............................. 22
4.1
Wiring Precautions ...................................................... 23
4.2
Cables ......................................................................... 24
4.3
Electrical Connections ................................................ 25
4.4
Flowmeter and Remote Transmitter ........................... 29
4.5
Transmitter (Sensor Side) ........................................... 34
4.6
Input and Output ......................................................... 37
5.1
Operation by Display unit ............................................ 40
5.2
Display and Basic Confi guration ................................. 40
5.3
Display Mode and Setting Mode ................................. 43
5.4
Parameter Setting from Display Panel ....................... 44
5.5
microSD Card Setting ................................................. 45
5.6
BRAIN Confi guration Tool ........................................... 45
5.7
HART Confi guration Tool ............................................ 46
5.8
Modbus Confi guration Tool ......................................... 47
6.1
Pre-operation Zero Adjustment ................................... 48
6.2
Zero Adjustment from Display Unit ............................. 48
6.3
Hardware Switch Setting ............................................ 49
IM 01E25A01-01EN
2nd Edition
IM 01E25A01-01EN
1
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Summary of Contents for Admag AXW500G
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Page 1: Table Of Contents
User’s Manual ADMAG TI Series AXW Magnetic Flowmeter AXW Magnetic Flowmeter [Size: 500 to 1800 mm (20 to 72 in.)] Installation Manual IM 01E25A01-01EN Contents Introduction For Safe Use of Product ..........3 Warranty .................6 Combination for Remote Sensor and Remote Transmitter ..............6... -
Page 2: Introduction
Introduction This manual provides the basic guidelines for installation, NOTE wiring procedures and basic operation of ADMAG TI (Total Insight) Series AXW magnetic flowmeters (size: When describing the model name like AXW###G in this 500 to 1800 mm (20 to 72 in.)) with BRAIN, HART and manual, “###”... - Page 3 <1. Introduction> Regarding This User’s Manual • For the protection and safe use of the instrument and the system in which this instrument is incorporated, • This manual should be provided to the end user. be sure to follow the instructions and precautions •...
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Page 4: For Safe Use Of Product
<1. Introduction> For Safe Use of Product WARNING For the protection and safe use of the instrument and the system in which this instrument is incorporated, be • Purpose of use sure to follow the instructions and precautions on safety This instrument is the Magnetic Flowmeter for use of that is stated in this manual whenever you handle the measuring the liquid flow. - Page 5 <1. Introduction> (3) Wiring (2) Installation WARNING WARNING • In cases where the ambient temperature exceeds • The magnetic flowmeter is a heavy instrument. 50°C, use external heat resistant wiring with a Be careful that no damage is caused personnel maximum allowable temperature of 70°C or above.
- Page 6 <1. Introduction> (5) Maintenance (9) microSD Card IMPORTANT WARNING • Do not store or use the microSD card in places • When maintaining the instrument, read the with static electricity, near electrically charged maintenance manual as listed in Table 1.1. Do not objects, or where electrical noise is present.
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Page 7: Warranty
YOKOGAWA. In case of combination with AXFA11 remote transmitter, - Malfunction or damage from improper relocation of select “ADMAG AXF” in the parameter “C30” of the the product in question after delivery. AXFA11 remote transmitter. - Reason of force majeure such as fires,... -
Page 8: Receiving And Storage
<2. Receiving and Storage> Receiving and Storage When the instrument is delivered, visually check that no damage has occurred during transportation. Also check that all flowmeters mounting hardware shown below is included. Integral Flowmeter When the following code is specified for “Power Supply” and “Converter, Communication, I/O”, the following Model Part name... -
Page 9: Model And Specifications Check
<2. Receiving and Storage> Model and Specifications Storage Precautions Check If the instrument is to be stored for a long period of time after delivery, observe the following points. As shown in Figure 2.1 to Figure 2.4, the model, suffix ... -
Page 10: Piping Design Precautions
<3. Installation> Installation Piping Design Precautions WARNING IMPORTANT Installation of the magnetic flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures Design piping correctly, referring to the following to relating to installation. prevent damage to sensors and to assure accurate measuring. - Page 11 <3. Installation> (3) Required Lengths of Straight Runs (5) Precautions for Use of Liquid Sealing Compounds Based on JIS B 7554 “Electromagnetic Flowmeters” and our piping condition test data, we recommend the piping IMPORTANT conditions as shown in the following figures. This is not always enough when the piping line incorporates multiple Care must be taken in using liquid sealing compounds conditions at the same time.
- Page 12 <3. Installation> (8) Supporting the Flowmeter Avoid air bubbles. IMPORTANT CAUTION If air bubbles enter a measurement pipe, flow rate Do not secure the flowmeter separately to prevent the indications may be affected and measurement errors vibrations, shocks, and expansion and contraction forces may be caused.
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Page 13: Handling Precautions
<3. Installation> Handling Precautions (2) Avoid Shocks from Impact CAUTION WARNING Care should be taken not to drop the flowmeter or The magnetic flowmeter is a heavy instrument. expose it to excessive shock. In particular, be careful Be careful that no damage is caused to personnel not to subject the flange surface to shock. -
Page 14: Flowmeter Piping
<3. Installation> Integral Flowmeter and 3.2.2 Flowmeter Piping Remote Sensor Installation CAUTION WARNING Misaligned or slanted piping can lead to leakage and damage to the flanges. • All gaskets used for piping of Magnetic Flowmeters should be prepared by customers except in some (1) Correct any misaligned or slanted piping, and any cases. - Page 15 <3. Installation> (1) Mounting Direction (4) Applying Gasket and optional Grounding Rings Mount the flowmeter so that the flow direction of the fluid to be measured is in line with the direction of the arrow Gasket: mark on the flowmeter. It may be especially difficult to Necessary gaskets for piping connection are as move large size sensors after bringing them into the pit.
- Page 16 <3. Installation> 3. With optional grounding rings (code GR2) 5. Install the magnetic flowmeter into the customer’s pipe with the gaskets A. Optional grounding rings Centering Pin with integrated gaskets B included Screw & Nut : Connect the wire from the grounding ring or the customer’s pipe Printing of Flange Type...
- Page 17 <3. Installation> 5. Install the magnetic flowmeter into the customer’s pipe with the gaskets A. Screw & Nut : Connect the wire from the grounding ring or the customer’s pipe. Hang the grounding ring up with this point. Unfasten the bolts and remove the grounding rings.
- Page 18 <3. Installation> Table 3.3.1 Tightening Torque Values for Metal Piping (N-m) Unit: N-m Lining type PTFE / Natural hard rubber / Natural soft rubber Gasket type Soft rubber gasket, or the equivalent in hardness (supplied by customer) Process ASME connection B16.5 (500, 600) EN1092-1 PN10 AWWA C207...
- Page 19 <3. Installation> Table 3.3.2 Tightening Torque Values for Metal Piping (lbf-in) Unit: lbf-in Lining type PTFE / Natural hard rubber / Natural soft rubber Gasket type Soft rubber gasket, or the equivalent in hardness (supplied by customer) Process ASME connection B16.5 (500, 600) EN1092-1 PN10 AWWA C207...
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Page 20: Remote Transmitter Installation
<3. Installation> Remote Transmitter Horizontal Pipe Mounting Installation WARNING Installation of the magnetic flowmeter must be performed by expert engineer or skilled personnel. No operator shall be permitted to perform procedures relating to installation. 2-inch pipe Mounting fixture 3.4.1 Installation Location Washer Screw IMPORTANT... -
Page 21: Changing Direction Of Electrical Connection
<3. Installation> Changing Direction of 2-inch Pipe Mounting Electrical Connection 2-inch pipe 3.5.1 Integral Flowmeter Mounting fixture (1) The following tool is required. • Hexagonal wrench (nominal size 5) (2) Turn off the power to the flowmeter. (3) Using the wrench, unscrew the four hexagonal bolts Washer at the neck of transmitter. -
Page 22: Remote Sensor
<3. Installation> 3.5.2 Remote Sensor (4) Rotate the transmitter in the desired direction. The direction can be changed to -90 degrees, +90 IMPORTANT degrees or +180 degrees. NOTE The following types can not be changed direction of electrical connection after delivery. The transmitter and the terminal box can be rotated -90 •... -
Page 23: Changing Direction Of Display Unit
<3. Installation> Changing Direction of (2) Changing Display Unit Direction 90 degrees Display Unit • Hold the display unit with your hand and loosen the two mounting screws. • Rotate the display unit 90 degrees clockwise and (1) Removing the Cover confirm the assembling position, taking care of the •... -
Page 24: Wiring
<4. Wiring> Wiring Wiring Precautions WARNING Be sure to observe the following precautions when wiring: The wiring of the magnetic flowmeter must be performed by expert engineer or skilled personnel. CAUTION No operator shall be permitted to perform procedures relating to wiring. •... -
Page 25: Cables
<4. Wiring> IMPORTANT NOTE For the remote type, prepare the excitation cable • For excitation cable and power cable, always use a (supplied by customer) and the signal cable of almost crimp terminal with an insulation cover. the same length. It is recommended to lay them •... -
Page 26: Electrical Connections
<4. Wiring> Electrical Connections Cable Finish: Finished Unit: mm (approx. in.) This instrument is of watertight construction as stipulated in JIS C 0920. It is shipped with a wiring bracket (waterproof gland, waterproof gland with union or a plastic gland attached), only in cases where an optional specification is selected for the electrical connection. - Page 27 <4. Wiring> 4.3.1 When waterproof property is neces- (1) Waterproof Gland sary (Wiring using waterproof glands) Integral Flowmeter Optional code: EG2, EG3 IMPORTANT To prevent water or condensation from entering the transmitter housing, waterproof glands are recommended. Do not over-tighten the glands or damage to the cables may result.
- Page 28 <4. Wiring> (2) Waterproof Gland with Union Joint (3) Plastic Gland Integral Flowmeter Integral Flowmeter Optional code: EU2, EU3 Optional code: EP2, EP3 Gasket Gasket G1/2 Washer Tightening gland Cable Plastic gland F0413.ai When working on conduit or flexible tube (G1/2 only) Remote Transmitter (AXW4A) F0409.ai Optional code: EP4, EP5...
- Page 29 <4. Wiring> 4.3.2 Conduit Wiring (4) Waterproof Gland with JIS G3/4 Female Remote Sensor When wiring the conduits, utilize the waterproof gland to prevent water from flowing in through the conduit. Place Optional code: EW the conduit pipe on an angle as shown in the following figures.
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Page 30: Connecting To External Instruments Of Integral Flowmeter And Remote Transmitter
<4. Wiring> Connecting to External Wiring Procedure 1. Check the instrument’s power is off, then remove the Instruments of Integral terminal cover (transparent). Flowmeter and Remote 2. Wire the power supply cable and the functional grounding cable to the power supply terminals. Transmitter 3. - Page 31 <4. Wiring> 4.4.3 Grounding (2) Required Power Supply Voltages WARNING IMPORTANT For the wiring of protective grounding, terminate the • For the 24 V power supply version (power supply cable finish with round shaped crimp terminal with code 2), the specification of 24 V (–15% to +20%) insulation cover (for M4 screw), and connect it to the is the supply voltage between the terminals on protective grounding terminal reliably.
- Page 32 <4. Wiring> 4.4.4 Connecting to External Instruments IMPORTANT WARNING Improper grounding may result in an adverse effect on the flow measurement. Ensure that the instrument is • Before wiring with external instruments, be sure to properly grounded. turn off the power supply of the magnetic flowmeter. •...
- Page 33 <4. Wiring> 2) Terminal Configuration (2) Terminal Configuration When the cover is removed, the connection (Integral Flowmeter and AXW4A Transmitter) terminals will be visible. Protective Protective The description of the terminal symbols is shown in Grounding Terminal Grounding Terminal Figure 4.4.7 or Figure 4.4.8. 3) Wiring Procedure 1.
- Page 34 <4. Wiring> (3) For AXFA11 Remote Transmitter AXW4A Remote Transmitter: <To be wired to Remote Sensor> 1) Removing the Cover While supporting the front of the cover with your hand, flip the connecting screw protective cover over, and remove the four connecting screws. F0431.ai Figure 4.4.9 Removing the Front Cover Terminal Symbol...
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Page 35: Connecting To Remote Sensor And Remote Transmitter (Sensor Side)
<4. Wiring> Connecting to Remote Table 4.4.1 Terminal Symbols (AXFA11 Remote Transmitter) Sensor and Remote Terminal Symbol Description Transmitter (Sensor Side) SIGNAL Flow signal input WARNING Before wiring, be sure that the power supply to magnetic ALARM OUT Alarm output flowmeter has been turned off to prevent an electrical SO1+ shock. - Page 36 <4. Wiring> (2) Terminal Configuration 2) Connection with AXFA11 Remote Transmitter Connect wiring as shown in the figure below. When the cover is removed, the connection terminals will be visible as shown below. Remote Sensor: I– SO1+ SO2+ AL– CURRENT OUT STATUS OUT ALARM OUT SIGNAL...
- Page 37 <4. Wiring> The electromotive force of the magnetic flowmeter is minute and it is easy to be affected by noise. Therefore, be sure to ground according to Figure 4.5.5. The reliable grounding equalize the reference electric potentials (terminal potential) of the sensor and the transmitter, the measuring fluid potential and the ground potential, and then reduce the affection by noise.
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Page 38: Input And Output
<4. Wiring> Input and Output This section provides descriptions of the specificaiton and wiring of the input and output signals. In accordance with the communication and I/O code specified, the function assigned to each terminal is different. For the specification and terminal configuration, read Section 4.4 and the applicable general specifications as listed in Table 1.1. For AXFA11, read the applicable user’s manual as listed in Table 1.1. - Page 39 <4. Wiring> Output signal type Specification Passive pulse output Connection of an electronic counter [P/Sout]: Maximum voltage and correct polarity must be observed for wiring. Maximum load current 200 mA or less Power supply 30 V DC or less Maximum pulse rate 10,000 pulses/s Maximum frequency output rate 12,500 Hz...
- Page 40 <4. Wiring> (2) Input signals Input signal type Specification Status input [Sin]: IMPORTANT The status input detects a signal without voltage. Loading voltage during the switching status "Close" may result in damage on the electrical circuit. The status input is used for connecting to the following no-voltage contacts. Switching status Resistance Closed...
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Page 41: Basic Operating Procedures
<5. Basic Operating Procedures> Basic Operating Procedures Operation by Display unit NOTE The parameter settings from display unit can be carried out using the three IR (infra-red) switches - namely, the The language on the display is set to “English” as default [SET] [SHIFT] and [▼] switches. - Page 42 <5. Basic Operating Procedures> (2) Status icons 5.2.2 Basic Confi guration for Display For paramter setting from display panel, confi gurable Icon Contents Icon Contents parameters differ by the three operational levels specfi ed Write protect Invalid Write protect Valid in Table 5.2.2, and a passcode is needed to enter into Device Busy Device Fault...
- Page 43 <5. Basic Operating Procedures> (3) Display Line Setting (4) Date Display Formant Setting Display Menu Path: Display Menu Path: Device setup ► Detailed setup ► Display set ► Optional config ► Device setup ► Detailed setup ► Display set ► Optional config ► Line mode Format date Available to select the number of lines of process value to...
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Page 44: Display Mode And Setting Mode
<5. Basic Operating Procedures> Display Mode and Setting [Passcode Confirmation and Change] The confirmation and change of the passcode are Mode allowed only by parameter setting from the display unit. Display Menu Path: The device runs in the Display Mode when the power Device setup ►... -
Page 45: Parameter Setting From Display Panel
<5. Basic Operating Procedures> Parameter Setting from 5.4.2 Setting example of Numeric type Data: Flow rate span Display Panel The following is the procedure of changing the Flow rate This section explains how to specify the parameters from span as Numeric type parameter. display panel. -
Page 46: Microsd Card Setting
<5. Basic Operating Procedures> microSD Card Setting BRAIN Configuration Tool For the device with optional code MC, by setting the The connection of the BRAIN configuration tool dedicated microSD card into the slot on the display unit, (BRAIN TERMINAL (BT200) or FieldMate (Versatile the parameter setting can be stored into it. -
Page 47: Hart Configuration Tool
<5. Basic Operating Procedures> HART Configuration Tool 5.7.2 HART Configuration Tool and DeviceRevision The connection of the HART configuration tool (FieldMate (Versatile Device Management Wizard)) IMPORTANT is shown as below. Read the user’s manual of HART communication type as listed in Table 1.1 for the Protocol revision supported by HART configuration tool detailed parameter setting via HART communication. -
Page 48: Modbus Configuration Tool
Common Pull Down B A C • Assign corresponding DTM to the device. LT: Line Termination For details, read the user’s manual of FieldMate. ADMAG Slave n F0531.ai Figure 5.8 Connecting the Modbus Configuration tool 5.8.2 Modbus Configuration Tool and... -
Page 49: Operation
<6. Operation> Operation After the installation of sensor into process piping, the Select “Execute”. 00 : 00 Autozero wiring of input/output terminals, the configuration of required parameters, and the zero adjustment prior to Execute ▲ Result ► peration, the flowmeter outputs a flow signal from its ▼... -
Page 50: Hardware Switch Setting
<6. Operation> Hardware Switch Setting NOTE 6.3.1 Integral Type and AXW4A Remote On the front of the amplifier, the burnout switch (i.e., Transmitter SW1-1) and the write protect switch (i.e., SW1-2) are located adjacent to each other. Accordingly, special care NOTE should be taken when making switch settings. - Page 51 Factory setting. Both SW3-1 and SW3-2 must be set at the same position. Master Pull Up Balanced Pair D1 (+) D0 (-) Common Pull Down B A C LT:Line Termination ADMAG Slave n F0611.ai Figure 6.3.2 Modbus connection IM 01E25A01-01EN...
- Page 52 <6. Operation> 6.3.2 AXFA11 Remote Transmitter NOTE IMPORTANT On the front of the amplifier, the burnout switch (i.e., Switch 1) and the write protect switch (i.e., Switch 2) are • Removing and installing the cover are necessary for located adjacent to each other. Accordingly, special care hardware switches.
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Page 53: Errors And Countermeasures (Display Unit)
<7. Errors and Countermeasures (Display unit)> Errors and Countermeasures (Display unit) The error messages are described in the following tables. For AXFA11, read the applicable user’s manual as listed in Table 1.1. Explanation of NE107 status: NE107 status Status of the device Failure Device malfunction, Parts malfunction Function Check... - Page 54 <7. Errors and Countermeasures (Display unit)> Process Alarm The device works normally and some issue of process causes abnormal measurement. Maintenance work is needed. Error Message NE107 Error Description Countermeasure Status Display 050:Signal overflow Failure of input signal was detected. Check signal cable and grounding.
- Page 55 <7. Errors and Countermeasures (Display unit)> Warning The device works normally and measurement is also normal but warning occurs. Error Message NE107 Error Description Countermeasure Status Display 080:AO 1 saturate Saturation of Analog output 1 was detected. Check process value and current output 1 parameter setting. 081:AO 2 saturate Saturation of Analog output 2 was detected.
- Page 56 Revision Information Title : ADMAG TI Series AXW Magnetic Flowmeter [Size: 500 to 1800 mm (20 to 72 in.)] Installation Manual Manual No. : IM 01E25A01-01EN Edition Date Page Revised Item June 2017 — New publication Oct. 2018 Add new manual number for Modbus communication type.
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