Page 1 72 Ft Diameter Bin (All Rings) Models: 40-SERIES 4.00 IN. CORRUGATION BINS 30000 LB. PEAK LOAD ROOF WITH CTS STIFFENERS Construction Manual PNEG-4472 Version 3.0 Date: 06-07-18 PNEG-4472...
Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 3: Table Of Contents
Contents Chapter 1 Safety Precautions ........................7 Safety Guidelines for Bins ......................8 Cautionary Symbol Definitions......................9 Safety Cautions.........................10 Safety Decals ...........................15 Safety Sign-off Sheet.........................17 Chapter 2 General Overview ........................19 General Information........................19 Anchor Bolt Detail ........................20 Anchor Bolt Charts ........................21 Tools Required for Construction....................23 Guidelines for Proper Storage of Grain Bin Materials Prior to Construction........23 Overview for a Typical Bin Installation ..................24 Guidelines for Construction Procedures and Lifting Jack Usage............24...
Page 4 Anchor Bolt Detail for Special Base Boot ..................58 One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (15–16 Ga) ..........59 One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (15–16 Ga) ..........59 One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8–14 Ga) ..........60 One-Ring Stiffener (15–16 Ga) to a Two-Ring Stiffener (15–16 Ga) ..........60 One-Ring Stiffener (15–16 Ga) to a Two-Ring Stiffener (8–14 Ga)..........61 Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (8–14 Ga)..........61...
Page 5 Locating Discharge Opening ....................161 Sidewall Overlap ........................162 Caulking ..........................163 Wind Ring Requirements ......................164 Installing Wind Rings ....................... 165 Assembling Weather Cover for Roller Valve ................167 GSI Group, LLC Limited Warranty ..................169 PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 6 NOTES PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 7: Chapter 1 Safety Precautions
Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines for Bins ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Decals ▪ Safety Sign-off Sheet PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 8: Safety Guidelines For Bins
Chapter 1: Safety Precautions Safety Guidelines for Bins Safety guidelines must be followed at all times. This manual is written to help you understand safe operat- ing procedures and problems that can be encountered by the operator and other personnel when using this equipment.
Page 9: Cautionary Symbol Definitions
Chapter 1: Safety Precautions Cautionary Symbol Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. Table 1-1 Description of the different cautionary symbols Symbol Description...
Page 10: Safety Cautions
Chapter 1: Safety Precautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •...
Page 11 Chapter 1: Safety Precautions Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
Page 12 Chapter 1: Safety Precautions Unload the Bin Correctly • Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. • Side floor outlets to be used ONLY when above condition is satisfied. • Lock all side floor outlets to avoid accidental premature use.
Page 13 Chapter 1: Safety Precautions Rotating Auger Hazard • Keep clear of rotating augers and moving parts. • Do not remove or modify guards or covers. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Failure to follow these precautions will result in serious injury or death.
Page 14 Chapter 1: Safety Precautions Store Bin Sheets Properly • Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is by laying them horizontally with the arch of the sheet upward, like a dome.
Page 15: Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. To replace a damaged of missing decal, contact us to receive a free replacement. GSI Decals 1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421...
Page 16 Chapter 1: Safety Precautions Location Decal No. Decal Description Danger Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 17: Safety Sign-Off Sheet
Chapter 1: Safety Precautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name...
Page 18 NOTES PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 19: Chapter 2 General Overview
These include, but may not be limited to: • A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. • Roof instructions must be followed. Roof instructions are included in this manual.
Page 20: Anchor Bolt Detail
Chapter 2: General Overview Anchor Bolt Detail The following is the minimum requirement for anchoring of standard tanks. Refer to sidedraw instructions for special anchoring details. • 3/4 in. diameter anchor bolt (A) is the minimum allowed, 1 in. diameter anchor bolt (A) is the mini- mum with side draw flume system.
Page 21: Anchor Bolt Charts
Chapter 2: General Overview Anchor Bolt Charts Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. This is very critical for stiffener alignment during bin erection. NOTE: Refer to the proper chart to find the anchor chord dimensions that correspond to the bin that is being built.
Page 22 Chapter 2: General Overview Figure 2-2 Anchor bolt chords for 72 diameter 2–post bin Bolt Radius (B) Anchor Quantity ft and in 36 – 2-1/2 10.973 Length Length Chord (A) Chord (A) ft and in ft and in 4 – 8-7/8 1.219 32 –...
Page 23: Tools Required For Construction
Chapter 2: General Overview Tools Required for Construction General tools needed to perform this construction: • Combination wrench set 7/16 in. to 1 in. • Alignment punches 12 in. long • 1/2 in. Drive socket set and ratchet • Nail aprons or tool pouches to hold supplies •...
Page 24: Overview For A Typical Bin Installation
Chapter 2: General Overview Overview for a Typical Bin Installation These are the typical steps one would perform when constructing a grain bin. Procedures may vary depending on the different site requirements. Pre-Assembly Activities • Sorting and grouping parts • Install vent to roof panels •...
Page 25: Guidelines For Placement Of The Decal Sidewall Sheet
11.Lower the tank and secure to the foundation before leaving the job site. 12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. Guidelines for Placement of the Decal Sidewall Sheet Use the following as a general guideline the proper decal sheet placement.
Page 26 NOTES PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 27: Chapter 3 Hardware Requirements
Hardware requirements Topics Covered in this Chapter ▪ Bolt and Nut Pairings ▪ Hardware for Sidewall Sheets on 4 in. Corrugation Bins ▪ Bolt Torque Specifications ▪ Identifying Bolt Grades ▪ Color Chart for Bin Hardware Bucket Lids ▪ Bolt Identification Bolt and Nut Pairings This chart lists the correct nut to use with each size of bolt.
Page 28: Hardware For Sidewall Sheets On 4 In. Corrugation Bins
Chapter 3: Hardware requirements Hardware for Sidewall Sheets on 4 in. Corrugation Bins Reference the chart for hardware requirements for 2–post sidewall sheet connections on bins 30 to 72 ft. in diameter commercial stiffened bins. Table 3-1 Hardware for 2–Post Sidewall Sheets on 4 in. Corrugation Bins 30 to 72 ft in Diameter Horizontal Seam Vertical Seam Bolt Stiffener to Sidewall...
Page 29: Identifying Bolt Grades
CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head. All 5/16 inch diameter bolts are to be grade 5 or higher.
Page 30: Color Chart For Bin Hardware Bucket Lids
Chapter 3: Hardware requirements Color Chart for Bin Hardware Bucket Lids For ease of identification, hardware is separated and identified by buckets with color coded lids. Use the following chart to help identify the correct hardware. Buck- JS Part YDP Part Description Color Color...
Page 31: Bolt Identification
Chapter 3: Hardware requirements Bolt Identification Use the following information to identify the bolts and where each must be used during installation. Bolt S-10260 An S–10260 is a 5/16 x 1 in. JS bolt that is pre-assembled with a sealing washer. Bolt (S-10260) is used in the following locations: •...
Page 32: Bolt S-7487
Chapter 3: Hardware requirements Bolt S-7487 An S–7487 is a 3/8 x 1 in. JS bolt that is pre-assembled with a sealing washer. Bolt (S-7487) is used in the following locations: • Use in sidewall to stiffener connections for 20 gauge to 15 gauge.
Page 33: Bolt S-10252
Chapter 3: Hardware requirements Bolt S-10252 An S–10252 is a 1/2 x 1-3/4 in. YDP flange bolt. Bolt (S-10252) is used in the following locations: • Use in tension plate to eave bracket connection. • Use in rafter clip to rafter connection. •...
Page 34 NOTES PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 35: Chapter 4 Assembling Sidewall Sheets
Assembling Sidewall Sheets Topics Covered in this Chapter ▪ Guidelines for Constructing Sidewall Sheets ▪ Color Codes for Sidewall Gauge Identification ▪ Gauge Sheet ▪ Orientation Detail for Top Sidewall Sheets ▪ Caulking and Bolting Detail for Standard Sidewall Sheets ▪...
Page 36: Gauge Sheet
Chapter 4: Assembling Sidewall Sheets Gauge Sheet Sidewall and Stiffener Gauge Sheet for 72 ft. diameter bin Table 4-2 Gauge sheet - 72 ft. diameter (8 rings and taller) Number of stiffener columns: 48 - Standard wind ring location. NOTE: 1.
Page 37: Orientation Detail For Top Sidewall Sheets
Chapter 4: Assembling Sidewall Sheets Orientation Detail for Top Sidewall Sheets To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. NOTE: Always assemble the top sidewall sheets with the orientation shown. Figure 4-1 2–Post top sidewall sheet orientation (viewed from outside of the bin) Top of the top sidewall sheet Bottom of the top sidewall sheet...
Page 38: Caulking And Bolting Detail For Standard Sidewall Sheets
Chapter 4: Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 4-2 Standard sidewall sheets (viewed from outside of the bin) Vertical strip of caulk 12 in.
Page 39 Chapter 4: Assembling Sidewall Sheets Figure 4-3 Caulking and bolting details (viewed from inside of the bin) Strip of caulk Second bolt Bolt tightening sequence Third bolt First bolt 2. Start assembling the sidewall sheets end to end (overlapping the same way throughout), until the ring is completed.
Page 40: Caulking Detail For Laminated Sheets
Chapter 4: Assembling Sidewall Sheets Caulking Detail for Laminated Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. Caulking and Assembling the Individual Sidewall Sheets Each sidewall sheet must be layered and caulked prior to assembling sidewall sheet seams together. Figure 4-4 Laminated sidewall panel (viewed from outside of the bin) Strip of caulking 12 in.
Page 41 Chapter 4: Assembling Sidewall Sheets Figure 4-5 Caulking between laminated sheets Strip of caulking 12 in. (30.4 cm) horizontal strip of caulking • When assembling two assembled laminated sheets to each other, apply a strip of caulk (A) near the outside edge of the outer sheet, between the outer two (2) rows of bolts and outside the last row of bolts.
Page 42 Chapter 4: Assembling Sidewall Sheets Figure 4-6 Caulking detail for assembled laminated sidewall sheets (viewed from the inside of the bin) 12 in. (30.4 cm) horizontal strip of caulk Laminated sheet detail (caulk not shown) PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 43: Chapter 5 Base Angle Installation
Base Angle Installation Topics Covered in this Chapter ▪ Installing the Base Angle ▪ Installing the Base Angle Shims ▪ Anchor Bolt Washer Installation Installing the Base Angle Installing the base angle ring will help reinforce and seal the final ring of sidewall. What You Should Know The base angle overlap should be offset two holes from the stiffener.
Page 44 Chapter 5: Base Angle Installation Figure 5-1 Exploded view of base angle (view from inside the bin) Final ring assembly 3/8 in. nut (S-9426) Base angle (B-7025) Base angle offset example 3/8 x 1 in. bolt (S-7487) Optional mastic sealer (or equivalent) PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 45: Installing The Base Angle Shims
Chapter 5: Base Angle Installation Installing the Base Angle Shims A section of the base boot plate will rest on top of the base angle, therefore causing the base boot to rest unevenly on the foundation. To offset this, base angle shims are required to ensure the base boot sets evenly on the foundation.
Page 46: Anchor Bolt Washer Installation
Chapter 5: Base Angle Installation Anchor Bolt Washer Installation Anchor bolt washers help to cover the oversized hole in the base plate. Before You Begin Anchor bolts must be secured, and base plates installed. 1. Place a square plate washer (B) onto the anchor bolt (A). NOTE: A square plate washer (provided) must be installed between the base boot (C) and washer (D).
Page 47: Chapter 6 Stiffeners
Stiffeners Topics Covered in this Chapter ▪ Outside Stiffener to Laminated Sidewall (10 Gauge Laminated and Thicker Only) ▪ Stiffener Starting Location ▪ Stiffener Splice Location ▪ Stiffener Part Number Description ▪ Color Codes for Stiffener Gauge Identification ▪ Standard Stiffeners ▪...
Page 48: Outside Stiffener To Laminated Sidewall (10 Gauge Laminated And Thicker Only)
Chapter 6: Stiffeners Outside Stiffener to Laminated Sidewall (10 Gauge Laminated and Thicker Only) Use the following information to attach the outside stiffener to the laminated sidewall. Place a sealing washer (D) between the stiffener and the sidewall sheet on the first stiffener to sidewall bolt down from the horizontal seam (laminated, 10 gauge and thicker only).
Page 49: Stiffener Starting Location
Chapter 6: Stiffeners Stiffener Starting Location 1. All stiffeners should be installed on the exterior of the bin. 2. Install the top stiffener to the bin wall at a distance of 4 in. from the top hole in the bin wall. 3.
Page 50: Stiffener Splice Location
Chapter 6: Stiffeners Stiffener Splice Location 1. All stiffeners should be installed on the exterior of the bin. 2. Attach the stiffener splice (C or D) to splice the two stiffeners (A and B) 10 in. above the horizontal seam (E) of the bin sidewall. 3.
Page 51: Stiffener Part Number Description
Chapter 6: Stiffeners Stiffener Part Number Description The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of the material. Color Codes for Stiffener Gauge Identification Use these charts to interpret the color code painted on the ends of the stiffeners. NOTE: See Gauge Sheet, page 36 for ring location of stiffeners.
Page 52: Standard Stiffeners
Chapter 6: Stiffeners Standard Stiffeners Use the following information to determine the differences between the types of standard two-ring stiffeners. Figure 6-3 Standard stiffeners Call Part Number Description Length Available Gauges CTS-4002XX Two-ring stiffener 87.938 in. (223 cm) 2, 5, 6 CTS-4004XX Two-ring stiffener 87.938 in.
Page 53: Top Stiffeners
Chapter 6: Stiffeners Top Stiffeners Use the following information to determine the differences between the three types of top stiffeners. Figure 6-4 Images of the top stiffeners Call Part Number Description Length Available Gauges CTS-4012XX Inside top stiffener 28.938 in. (73.5 cm) 2, 5, 6, 8, 10, 12, CTS-4016XX Outside top stiffener...
Page 54: Stiffeners Splice
Chapter 6: Stiffeners Stiffeners Splice Use the following information to determine the gauge of the splice needed to connect the stiffeners. Figure 6-5 Stiffener splice Call Out Part Number Description Length Available Gauges CTS–4035XX Stiffener splice 9.938 in. (25.24 12, 14 CTS-4073XX Stiffener splice 15.906 in.
Page 55: Base Stiffeners
Chapter 6: Stiffeners Base Stiffeners Use the following information to determine the differences between the base stiffeners. Figure 6-6 Images of the base stiffeners Description Length Available Gauges Call Out Part Number CTS-4033XX Base stiffener 98.126 in. (249 cm) 2, 5, 6 CTS-4034XX Laminated base stiffener 98.126 in.
Page 56: Base Boots
Chapter 6: Stiffeners Base Boots Use the following information to determine the differences between the base boots. Figure 6-7 Images of the base boots Part Number Description Height Call Out Base Plate Size CTS–4045XX Base boot weldment for 8 through 11.391 in.
Page 57: Special Base Boot Stiffener Installation
Chapter 6: Stiffeners Special Base Boot Stiffener Installation 1. Align the base boots with the holes provided in the bottom of the sidewall sheet. NOTE: These base boots are installed additionally to the bottom of the bin and should not replace the standard base boots with stiffeners.
Page 58: Anchor Bolt Detail For Special Base Boot
2. Minimum embedment is 6-3/4 in. and exposed anchor bolt length (C) is 1-3/4 in. 3. Hilti HIT-Z 8-1/2 in. is overall length (B). NOTE: • The anchor bolts are not supplied by GSI. • One anchor bolt is required for each base boot. Figure 6-10 Anchor bolt detail for special base boot stiffener...
Page 59: One-Ring Top Stiffener (16 Ga) To A One-Ring Stiffener (15-16 Ga)
Chapter 6: Stiffeners One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (15–16 Ga) Reference the following information for a standard connection of a one-ring top stiffener (CTS-4016XX) to a two-ring stiffener (CTS-4006XX). One-ring top stiffener (CTS-4016XX) One-ring stiffener (CTS-4006XX) Splice (CTS-4035XX) 3/8 x 1 in.
Page 60: One-Ring Top Stiffener (16 Ga) To A Two-Ring Stiffener (8-14 Ga)
Chapter 6: Stiffeners One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8–14 Ga) Reference the following information for a standard connection of a one-ring top stiffener (CTS-4016XX) to a two-ring stiffener (CTS-4074XX). One-ring top stiffener (CTS-4016XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) 3/8 x 1 in.
Page 61: One-Ring Stiffener (15-16 Ga) To A Two-Ring Stiffener (8-14 Ga)
Chapter 6: Stiffeners One-Ring Stiffener (15–16 Ga) to a Two-Ring Stiffener (8–14 Ga) Reference the following information for a standard connection of a one-ring stiffener (CTS-4006XX) to a two-ring stiffener (CTS-4074XX). One-ring stiffener (CTS-4006XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 62: Two-Ring Stiffener (15-16 Ga) To A Two-Ring Stiffener (15-16 Ga)
Chapter 6: Stiffeners Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (15–16 Ga) Reference the following information when connecting a two-ring stiffener (CTS-4004XX) to a two-ring stiff- ener (CTS-4004XX). Two-ring stiffener (CTS-4004XX) Two-ring stiffener (CTS-4004XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 63: Two-Ring Stiffener (8-14 Ga) To A Two-Ring Stiffener (2-6 Ga) Connection
Chapter 6: Stiffeners Two-Ring Stiffener (8–14 Ga) to a Two-Ring Stiffener (2–6 Ga) Connection Reference the following information when connecting a two-ring stiffener (CTS-4074XX) to a two-ring stiff- ener (CTS-4002XX). Two-ring stiffener (CTS-4074XX) Two-ring stiffener (CTS-4002XX) Splice (CTS-4073XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 64: Two-Ring Stiffener (8-14 Ga) To A Base Stiffener (10-16 Ga) Connection
Chapter 6: Stiffeners Two-Ring Stiffener (8–14 Ga) to a Base Stiffener (10–16 Ga) Connection Reference the following information when connecting a two-ring stiffener (CTS-4074XX) to a base stiff- ener (CTS-4038XX). Two-ring stiffener (CTS-4074XX) Base stiffener (CTS-4038XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 65: Two-Ring Stiffener (15-16 Ga) To A Base Stiffener (10-16 Ga)
Chapter 6: Stiffeners Two-Ring Stiffener (15–16 Ga) to a Base Stiffener (10–16 Ga) Reference the following information when connecting a two-ring stiffener (CTS-4004XX) to a base stiff- ener (CTS-4038XX). Two-ring stiffener (CTS-4004XX) Base stiffener (CTS-4038XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 66: Laminated Stiffeners (2 Ga) With Inserts (10-12 Ga)
Chapter 6: Stiffeners Laminated Stiffeners (2 Ga) with Inserts (10–12 Ga) Reference the following information when connecting a laminated stiffener (CTS-4008XX) to an insert (CTS-4010XX). Laminated stiffener (CTS-4008XX) Insert (CTS-4010XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in. flange nut (S-9426) Completed assembly NOTE: Only place bolts where holes in the stiffeners align with holes in the sidewall sheet.
Page 67: Base Stiffener (10-16 Ga) To A Base Boot
Chapter 6: Stiffeners Base Stiffener (10–16 Ga) to a Base Boot Reference the following information when connecting a base stiffener (CTS-4038XX) to a base boot (CTS-4046XX). Base stiffener (CTS-4038XX) Base boot (CTS-4046XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in. flange nut (S-9426) Completed assembly NOTE: Only place bolts where holes in the stiffeners align with holes in the sidewall sheet.
Page 68: Laminated Base Stiffener (2 Ga) With Insert (2+12 To 2+10 Ga) To A Base Boot
Chapter 6: Stiffeners Laminated Base Stiffener (2 Ga) with Insert (2+12 to 2+10 Ga) to a Base Boot Reference the following information when connecting a laminated base stiffener with insert (CTS-4034XX and CTS-4037XX) to a base boot (CTS-4045XX or CTS-4048XX). Laminated base stiffener (CTS-4034XX) Base Insert (CTS-4037XX) Base boot (CTS-4045XX or CTS-4048XX)
Page 69: 12-Bolt Pattern Laminated Stiffeners With Insert
Chapter 6: Stiffeners 12–Bolt Pattern Laminated Stiffeners with Insert Reference the following information when connecting two 12–bolt pattern laminated stiffeners (CTS- 4041XX) with inserts (CTS-4042XX). Laminated stiffener (CTS-4041XX) Insert (CTS-4042XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in. flange nut (S-9426) Completed assembly NOTE: Only place bolts where holes in the stiffeners align with holes in the sidewall sheet.
Page 70: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot
Chapter 6: Stiffeners 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot Reference the following information when connecting a 12–bolt pattern laminated stiffener (CTS-4041XX) to a laminated base stiffener (CTS-4042XX) with inserts (CTS-4039XX and CTS-4040XX) to a base boot (CTS-4049XX).
Page 71: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With An Inserts To A Base Boot
Chapter 6: Stiffeners 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot Reference the following information when connecting a 12–bolt pattern laminated stiffener (CTS-4041XX) to a laminated base stiffener (CTS-4050XX) with a inserts (CTS-4042XX and CTS-4051XX) to a base boot (CTS-4045XX or CTS-4048XX).
Page 72 NOTES PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 73: Chapter 7 Door Assembly
Door Assembly Topics Covered in this Chapter ▪ Door Assembly for Bins with All Rings Heights PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 74: Door Assembly For Bins With All Rings Heights
Chapter 7: Door Assembly Door Assembly for Bins with All Rings Heights Two-ring double frame door to be used for bins with all ring heights. General Information 1. The commercial two-ring door is installed in the bottom two rings. 2. The door should normally be placed in line with the conveyor. A intermediate discharge well should be located near the wall to clear grain from the area of the access door (as with any access door).
Page 75 Chapter 7: Door Assembly Figure 7-1 Top Inner door panel Inside panel latch right hand 5/16 x 3/4 in. slotted truss head bolts (S-4303) and (WD-6037) 5/16 in. flange nuts (S-3611) Inside panel latch left hand Reinforcement angle (NCWT0464) (WD-6038) 5/16 x 1 in.
Page 76 Chapter 7: Door Assembly Figure 7-2 Bottom Inner Door Panel Inside panel latch right hand 5/16 x 3/4 in. slotted truss head bolts (S-4303) and (WD-6037) 5/16 in. flange nuts (S-3611) Inside panel latch left hand Reinforcement angle (NCWT0464) (WD-6038) 5/16 x 1 in.
Page 77 Installing the Door Frames to the Sidewall Sheet This GSI commercial 2 ring door is designed for use in the 4.00 in. corrugation 40-Series bins. This door is intended for use with a storage bin specifically structured for the installation of the 2 ring door. Special sidewall sheets are provided as part the storage bin sidewall bundles.
Page 78 Chapter 7: Door Assembly Figure 7-4 2–ring door layout The center of the door must be positioned directly Special sidewall sheet below the vertical seam. Figure 7-5 Special Sidewall Sheet Explanation (Viewed from Outside of the Bin) Horizontal Seam Stiffener Holes Vertical Seam Plenum Holes PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 79 Chapter 7: Door Assembly Figure 7-6 Special Sidewall Sheets (Viewed from Outside of the Bin) PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 80 Chapter 7: Door Assembly Table 7-1 12L-9 Gauge Special Sidewall Sheets Horizontal Seam Hole Vertical Seam Hole Count Count Gauge Sheet # Part # Right Bottom Left 12L-9 SWS-5016 12L-9 SWS-5018 12L-9 SWS-5020 12L-9 SWS-5062 12L-9 SWS-5064 12L-9 SWS-5026 12L-9 SWS-5028 12L-9 SWS-5030...
Page 81 Chapter 7: Door Assembly 1. Place the stiffener weldment (D) in the outer frame weldment (A) and install bolts (F) to hold them in position. 2. Install the outer frame weldment (A) with the stiffener weldment (D) on the base stiffener with bolt and nut (F).
Page 82 Chapter 7: Door Assembly Figure 7-7 Door Frames – Exploded View Outer frame weldment 3/4 x 5 in. bolt (S-7324) and 1 in. square washer (B- (NCWT0535-BS) 6756) Sidewall jamb plate (NCWT0493- 7/16 x 2 in. bolt (S-10328) and 7/16 in. nut (S-9281) Inner frame weldment (NCWT0534- 3/8 x 1-1/2 in.
Page 83 Chapter 7: Door Assembly Figure 7-8 Assembled view Outer frame weldment (NCWT0535-BS) Standard base stiffener Inner frame weldment (NCWT0534-BS) Seal weldment (NCWT0478) Stiffener weldment (NCWT0482-BS) Attachment bolt Jamb/sidewall plate (NCWT0493-BS) Bottom short stiffener (NCWT0481-BS) Attach using 3/8 x 1 in. standard bolt (S-7469), Special long sidewall special sealing washer (S-10102) and nut (S-456) Special short sidewall...
Page 84 Chapter 7: Door Assembly Figure 7-9 Inner Door Hinge Installation Inner Door Hinge Housing Hinge Shim (NCWT0495-BS) (NCWT0475) The hinges start from the second hole in the same line Bearing Pin (WD-6224) as the stiffener. Skip three (3) holes then place another hinge, proceed down the row as shown.
Page 85 Chapter 7: Door Assembly Figure 7-10 Bearing pin installation Use washers as necessary to adjust latch bar holder Bearing pin (WD-6224) position 1/2 x 1-1/2 in. bolt (S-3883) (With head of the bolt on Bearing pin (WD-6234) other side of frame) 10.Mount the top inner door panel onto the four (4) bearing pins (A) and lock the latches over the latch bar holder.
Page 86 Chapter 7: Door Assembly Figure 7-11 Inner door placement Bearing pin (WD-6224) (Center the bearing pin in door Outside of the bin panel hole and tighten) Top view Inside of the bin 11.Install the top inner door hinges to the inner door hinge housings on the inner frame weldment and apply 1/2 x 1 in.
Page 87 Bolt Torque Specifications, page 17.Make sure the decals are installed on the inside and outside of the outer door. Please contact GSI immediately if decals are missing or damaged. 18.Caulk as necessary at the top and bottom juncture of the door frame and the sidewall and foundation.
Page 88 Chapter 7: Door Assembly Figure 7-12 Door assembly exploded view Retaining bracket (WD-033) Stiffener weldment (NCWT0482-BS) Door cover (NCWT0510) Reinforcement channel (NCWT0511) Latch plate (NCWT0166) Hinge (NCWT0170) Outer cover angle (NCWT0509) Hinge shim (NCWT0495-BS) Outer frame weldment (NCWT0535-BS) Seal weldment (NCWT0478) Sidewall jamb plate (NCWT0493-BS) Caulking Attach using 3/8 x 1 in.
Page 89: Chapter 8 Roof Assembly
Roof Assembly Topics Covered in this Chapter ▪ Attaching the Inside Stiffener to the Top Outside Stiffener ▪ Attaching the Eave Bracket to the Inside Stiffener ▪ Attaching the Eave Angle to the Sidewall Sheet ▪ Connecting the Tension Member to the Eave Bracket ▪...
Page 90: Attaching The Inside Stiffener To The Top Outside Stiffener
Chapter 8: Roof Assembly Attaching the Inside Stiffener to the Top Outside Stiffener The inside stiffener supports the eave bracket. It is installed to the inside perimeter of the sidewall sheet at the same time as the top outside stiffener. The inside stiffeners are only located at the eave bracket locations in the sidewall sheet.
Page 91: Attaching The Eave Bracket To The Inside Stiffener
Chapter 8: Roof Assembly Attaching the Eave Bracket to the Inside Stiffener Eave brackets secure the roof rafter to the sidewall. Before You Begin Install the inside stiffeners to the sidewalls before proceeding. 1. Attach the eave bracket (A) to the inside stiffener (C) and install flange bolts (D). 2.
Page 92: Attaching The Eave Angle To The Sidewall Sheet
Chapter 8: Roof Assembly Attaching the Eave Angle to the Sidewall Sheet The eave angle secures the bottom of the roof panels to the bin eave. What You Should Know Eave angles are bolted to the inside surface of the sidewall and will overlap each section. 1.
Page 93 Chapter 8: Roof Assembly 5. Bend the eave angle tabs (G) upward to conform with each roof panel rib. 6. Install the optional tab seal (F) to the tabs (G) of the eave angle (A) as shown from the inside of the bin.
Page 94: Connecting The Tension Member To The Eave Bracket
Chapter 8: Roof Assembly Connecting the Tension Member to the Eave Bracket Tension members connect to the eave brackets and are installed around the inside of the bin eave. Before You Begin Ensure all eave angles, inside stiffeners and eave brackets are installed before proceeding. What You Should Know IMPORTANT: Install bolts as shown, from the backside of the eave bracket.
Page 95: Attaching The Center Collar Rafter Clips To The Rafter
Chapter 8: Roof Assembly Attaching the Center Collar Rafter Clips to the Rafter Center collar rafter clips secure the A-frame rafter sections to the center collar. What You Should Know Each roof rafter receives two center collar rafter clips, identified as the left center collar rafter clip (D) and the right center collar rafter clip (E).
Page 96: About Temperature Cable Brackets And A-Frame Assemblies
GSI is not responsible for the effectiveness or performance of any tem- perature cable monitoring system or layout.
Page 97 Chapter 8: Roof Assembly Figure 8-7 A-frame installation sequence and temperature cable locations for 72 ft diameter bin 9.3 ft radius location 26 ft radius location Table 8-1 A-frame installation sequence and temperature cable locations for 72 ft diameter bin Temp Cable Number A-frame number Rafter Number...
Page 98 Chapter 8: Roof Assembly Table 8-1 A-frame installation sequence and temperature cable locations for 72 ft diameter bin (cont'd.) Temp Cable Number Radius Location A-frame number Rafter Number — — — — — — — — — — — — —...
Page 99: Assembling The Temperature Cable Bracket
Chapter 8: Roof Assembly Assembling the Temperature Cable Bracket The temperature cable brackets are installed to the roof rafters and support the temperature cables. Before You Begin Determine the correct location of the temperature cable brackets within the structure of the A-frame Assembly.
Page 100 Chapter 8: Roof Assembly Figure 8-8 Installing a temperature cable bracket Left-hand roof rafter (CTR–0873) 1/2 in. flange nut (S-10253) 10 in. temperature cable bracket (CTR-0973) Right-hand roof rafter (CTR–0873) Right purlin clip (CTR-0950) 10 in. temperature cable bracket (CTR-0013) Left purlin clip (CTR-0876) Right purlin clip (CTR-0100) 1/2 x 1-3/4 in.
Page 101 Chapter 8: Roof Assembly Figure 8-9 Supplier quick link Purlin Supplier quick link Temperature cable bracket PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 102: Attachment Locations Of Purlins To Rafters
Chapter 8: Roof Assembly Attachment Locations of Purlins to Rafters Purlins are horizontal members between the rafters that give support to the roof structure. The length of the purlin determines its location on the A-frame assembly. The following reference depicts a completely assembled A-frame roof rafter section with X-bracing installed.
Page 103: Assembling Purlin Number 4
Chapter 8: Roof Assembly Assembling Purlin Number 4 Purlin number 4 is located forth purlin from the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. NOTE: Temperature cables may also be installed at this location, to determine if temperature cable brack- ets will be needed, see About Temperature Cable Brackets and A-Frame Assemblies, page What You Should Know...
Page 104 Chapter 8: Roof Assembly Figure 8-11 Purlin location 4 Left-hand roof rafter (CTR-0873) 1/2 x 1-3/4 in. flange bolt (S-10252) 1/2 x 1-3/4 in. flange bolt (S-10252) 1/2 in. flange nut (S-10253) Right-hand roof rafter (CTR-0873) Purlin (CTR-0136) Right purlin clip (CTR-0100) 1/2 in.
Page 105: Assembling Purlin Number 3
Chapter 8: Roof Assembly Assembling Purlin Number 3 Purlin number 3 is located third purlin from the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will have X-bracing installed and be placed periodically throughout the perimeter of the roof. Determine if X- bracing is being installed and note those steps in this procedure.
Page 106 Chapter 8: Roof Assembly Figure 8-12 Purlin location 3 Left-hand roof rafter (CTR-0873) Purlin (CTR-1061) 1/2 x 1-3/4 in. flange bolt (S-10252) 1/2 in. flange nut (S-10253) Right-hand roof rafter (CTR-0873) Top X-brace (CTR-0138) Right purlin clip (CTR-0100) Bottom X-brace (CTR-0138) Left purlin clip (CTR-0099) 1/2 x 1-3/4 in.
Page 107: Assembling Purlin Number 2
Chapter 8: Roof Assembly Assembling Purlin Number 2 Purlin number 2 is located second from the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will have X-bracing installed and be placed periodically throughout the perimeter of the roof. Determine if X- bracing is being installed and note those steps in this procedure.
Page 108 Chapter 8: Roof Assembly Figure 8-13 Purlin location 2 Left-hand roof rafter (CTR-0873) Purlin (CTR-1060) 1/2 x 1-3/4 in. flange bolt (S-10252) 1/2 in. flange nut (S-10253) Right-hand roof rafter (CTR-0873) Top X-brace (CTR-0139) Right purlin clip (CTR-0950) Bottom X-brace (CTR-0139) Left purlin clip (CTR-0876) 1/2 x 1-3/4 in.
Page 109: Assembling Purlin Number 1
Chapter 8: Roof Assembly Assembling Purlin Number 1 Purlin number 1 is located closest to the eave. Before You Begin Place two roof rafters on the ground with roof panel holes facing up. Several A-frame assemblies will have X-bracing installed and be placed periodically throughout the perimeter of the roof. Determine if X- bracing is being installed and note those steps in this procedure.
Page 110 Chapter 8: Roof Assembly Figure 8-14 Purlin location 1 Left-hand roof rafter (CTR-0873) Purlin (CTR-1059) 1/2 x 1-3/4 in. flange bolt (S-10252) 1/2 in. flange nut (S-10253) Right-hand roof rafter (CTR-0873) Top X-brace (CTR-0140) Right purlin clip (CTR-0100) Bottom X-brace (CTR-0140) Left purlin clip (CTR-0099) 1/2 x 1-3/4 in.
Page 111: Assembling The Outer Center Collar
Chapter 8: Roof Assembly Assembling the Outer Center Collar The outer center collar assembles each A-frame roof rafter section together at the top. The outer center collar assembly is a two piece design and will need to be spliced together with splice plates before instal- ling the lower stand-off support brackets.
Page 112: Assembling The Lower Stand-Off Bracket To The Outer Center Collar
Chapter 8: Roof Assembly Assembling the Lower Stand-off Bracket to the Outer Center Collar There are eight lower stand-off support brackets that need to be assembled to the outer center collar before it is lifted onto the roof with the center pole. Before You Begin For this procedure, the outer center collar needs to sit securely on stands or suitable blocks.
Page 113: Center Collar Placement
Chapter 8: Roof Assembly Center Collar Placement The following figure gives the approximate height needed to install the center collar. With one sidewall ring in place, position the center collar at the height specified, measuring from the bottom of the center collar to the foundation as shown. If additional rings are required for construction pur- poses, add 44 in.
Page 114: Guidelines For Assembling And Lifting The A-Frame Rafter Sections
Chapter 8: Roof Assembly Guidelines for Assembling and Lifting the A-Frame Rafter Sections The roof is assembled in sections and referred to as A-frame rafter sections. Each A-frame rafter section is assembled on the ground and lifted into place. IMPORTANT: Do not drill additional holes in purlins. Install the flange bolts and nuts as dictated by the number of holes in the purlin.
Page 115 Chapter 8: Roof Assembly • Use evenly distributed connection points of support when lifting. • Before attempting a lift, adjust each lifting cable to achieve the appropriate angle needed (approxi- mately 30 degrees). • Assemble the A-frames with X-bracing last, so that they can be easily accessed to be lifted into place first.
Page 116: Attaching The A-Frames To The Center Collar
Chapter 8: Roof Assembly Attaching the A-Frames to the Center Collar The A-frame rafters must be installed to support the center collar and main roof structure. Before You Begin The center collar should be assembled and secured to the support pole, and the A-frame rafters should be assembled.
Page 117: Attaching The A-Frame To The Eave Bracket
Chapter 8: Roof Assembly Attaching the A-Frame to the Eave Bracket The bottom end of the A-frame rafters must be installed to the eave brackets. 1. Lower the A-frame rafter assembly (A) along the side of the eave bracket (C), and align with the holes nearest to the center collar.
Page 118: Assembling The Roof Panel Clips
Chapter 8: Roof Assembly Assembling the Roof Panel Clips The roof panel clips are located at the top of the roof rafters nearest to the center collar rafter clips. Before You Begin The A-frame rafters should be fully assembled and installed to the center collar and the eave brackets. What You Should Know The A-frame assembly consists of two roof rafters identified as the left-hand roof rafter (A) and the right- hand roof rafter (C).
Page 119: Installing The Intermediate Purlins
Chapter 8: Roof Assembly Installing the Intermediate Purlins Intermediate purlins must be installed to connect each A-frame roof rafter assembly together. Before You Begin All A-frame roof rafter assemblies must be installed and secured to both the center collar and the eave brackets.
Page 120: Attaching The Roof Panels
Chapter 8: Roof Assembly Attaching the Roof Panels Roof panels overlap the previous roof panel, giving protection from outside elements. Before You Begin Ensure all roof rafter assemblies are installed, and ensure all intermediate purlins are installed and prop- erly tightened. Predetermine the manway access location. What You Should Know For adjustment purposes, roof panels will be installed to each rafter first, causing exposed gaps between each roof panel group (see figure below).
Page 121 Chapter 8: Roof Assembly Figure 8-24 Exploded views of the upper and lower portions of the roof panel 5/16 x 1 in. flange bolt with sealing washer (S- Roof panel (CTR-0393) 10260) Exposed gap 5/16 in. flange nut (S-3611) Roof rafter assembly 4.
Page 122 Chapter 8: Roof Assembly Figure 8-25 Installing roof panels into exposed gaps Roof panel (CTR-0393) 5/16 in. flange nut (S-3611) Exposed gap Upper rib 5/16 x 1 in. flange bolt with sealing washer Lower rib (S-10260) 5. When all roof panels within a group are in place, install the remaining flange bolts and flange nut along the ribs of each roof panel, and tighten all hardware to the recommended torque specification.
Page 123 Chapter 8: Roof Assembly Figure 8-26 Field drill holes Roof panel (CTR-0393) Purlin Roof panel holes (drilled through purlin) Roof rafter Roof panel holes (drilled through rafter) PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 124: Installing The Roof Flashing
Chapter 8: Roof Assembly Installing the Roof Flashing The roof flashing will seal the area between the center collar and the roof panels. What You Should Know Each roof flashing section overlaps and bolts together with the previously installed roof flashing section. 1.
Page 125 Chapter 8: Roof Assembly 6. Install flange bolts (B) and flange nuts (C), securing the roof flashing section (A) to the roof panel ribs. 7. Continue installing the remaining flashing until the gap between the center collar and roof panels is covered.
Page 126: Assembling The Center Collar Brackets To The Inner Center Collar
Chapter 8: Roof Assembly Assembling the Center Collar Brackets to the Inner Center Collar The inner center collar is a one piece design which connects to the outer center collar with eight center collar channel brackets. Four center collar channel brackets must be assembled onto the inner center collar before it is lifted to the roof.
Page 127: Installing The Inner Center Collar To The Outer Center Collar
Chapter 8: Roof Assembly Installing the Inner Center Collar to the Outer Center Collar 1. Ensure all holes in the center collar channel bracket (D) are aligned with the holes in the weldments on the outer center collar (E), and install the flange bolts (B) and flange nuts (C). NOTE: Do not tighten the flange bolts and flange nuts until all the center collar channel brackets are installed.
Page 128 Chapter 8: Roof Assembly 2. Install the remaining four center collar channel brackets (D) between the inner center collar (A) and outer center collar (E) using the flange bolts (B) and flange nuts (C). Figure 8-31 Installing the remaining inner center collar brackets Inner center collar (CTR-1581) Center collar channel bracket (CTR-1580) 1/2 x 1-3/4 in.
Page 129: Installing The Top Panels
Chapter 8: Roof Assembly Installing the Top Panels This following procedure is for installing the top panels onto the center collars. 1. Place a continuous strip of caulk (A) on the mating surfaces of the roof flashing (B). Figure 8-32 Placing tube of caulk on the roof flashing 3/8 x 1 in.
Page 130 Chapter 8: Roof Assembly 2. Align the holes on the first top panel (E) to the holes in the center collar channel brackets (C) and the inner center collar channel (D). 3. Install the flange bolts (F) and flange nuts (G) only to the holes at one end to secure the first top panel (E) with the center collar channel bracket (C).
Page 131 Chapter 8: Roof Assembly 4. Place two strips of rope caulk (H) along the edge of the top panel (E) (adjacent to the holes) where the next top panel will overlap. Figure 8-34 Placing tube of caulk on the first top panel Top panel (CTR-1585) Rope caulk (S-4458) PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 132 Chapter 8: Roof Assembly 5. Align the holes along the edge of the next top panel (E) with the holes of the previously installed top panel. 6. Install the flange bolts (F) and flange nuts (G), securing the two top panels (E) together with the center collar channel bracket (C).
Page 133: Installing The Upper Stand-Off Support Brackets
Chapter 8: Roof Assembly Installing the Upper Stand-off Support Brackets Four upper stand-off support brackets are attached to the top panels and allow support for a conveyor or catwalk system. 1. Locate the eight sets of four holes in the top panels (B), align the gaskets (A) with the set of four holes on the top panels (B) where the upper stand-off support brackets (C) will be installed.
Page 134: Installing The Center Cap Plate
Chapter 8: Roof Assembly Installing the Center Cap Plate Center cap plate will need to be installed on top of the inner center collar and the center collar flashings. 1. Place a continuous strip of caulk (A) on the mating surface (inside edge of the holes) of the top panels (B).
Page 135 Chapter 8: Roof Assembly Figure 8-38 Lifting and installing the center cap plate Top panel (CTR-1585) Inner center collar (CTR-1581) 3/8 x 1-1/2 in. flange bolt with sealing washer Center cap plate (CTR-1586) (S-7488) Lifting device Lifting chains 7. Tighten all the hardware to the recommended specifications. See Bolt Torque Specifications, page PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 136: Installing The Flashing Lock
Chapter 8: Roof Assembly Installing the Flashing Lock The flashing lock will need to be installed to secure the roof flashing and the top panel. 1. Position the flashing lock (A) under the roof flashing (B) aligning with the holes in the top panel (C) from the underside of the roof.
Page 137: Chapter 9 Accessories
Accessories Topics Covered in this Chapter ▪ Installing Roof Ladder Steps ▪ Roof Ring Placement (Optional) ▪ Installing a Roof Ring ▪ Installation of Peak –To – Exhauster Ladder Kit ▪ Preparation for Roof Exhauster Installation ▪ Assembling the Roof Exhauster ▪...
Page 138: Installing Roof Ladder Steps
Chapter 9: Accessories Installing Roof Ladder Steps Roof ladder steps will allow access to roof and manway access. What You Should Know Each eave-to-peak ladder step differs with the diameter of each bin. When installing the ladder steps, always start from the eave and work up toward the peak, installing the longest step first and the shortest step last.
Page 139 Chapter 9: Accessories Use the following table as a guide to the location of each ladder step (rung). Table 9-1 Ladder Rung Placement Chart Bin Diameter Location 33 ft. 36 ft. 42 ft. 48 ft. 54 ft. 60 ft. 66 ft. 72 ft.
Page 140: Roof Ring Placement (Optional)
Chapter 9: Accessories Roof Ring Placement (Optional) The roof ring is a tubular ring bolted to the exterior of the roof. The placement location and quantity of roof ring kits vary with the size of each bin. The exhauster roof ring (A) on the 72 ft bin will be installed in the twelfth (12 ) roof panel rib hole from the eave.
Page 141: Installing A Roof Ring
Chapter 9: Accessories Installing a Roof Ring Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin. The following procedure will be similar for each kit. What You Should Know The roof ring and threaded stud may become dislocated from each other during high winds or when the inside pressure of the bin is too great.
Page 142 Chapter 9: Accessories 5. Locate a threaded stud (F) and install stud nuts (G) evenly and to the center of the threaded stud (F). 6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B). NOTE: Install the threaded stud (F) to the side where the next roof ring section will be installed.
Page 143: Installation Of Peak -To - Exhauster Ladder Kit
Chapter 9: Accessories Installation of Peak –To – Exhauster Ladder Kit Before installing the roof exhauster, the peak-to-exhauster ladder kit may be installed onto the roof to have access to the roof exhauster. Before You Begin Determine the location of the roof exhauster. What You Should Know This procedure is to install the peak to exhauster ladder kit onto the roof .
Page 144 Chapter 9: Accessories Table 9-2 Peak-to-Exhauster Ladder Rung Kit Bin Diameter Location 36 ft. 42 ft. 48 ft. 54 ft. 60 ft. 66ft. 72 ft. LS-260-1 LS-260-2 ↑ LS-260-3 Bin Peak LS-260-3 LS-260-4 LS-260-3 LS-260-2 LS-260-4 LS-260-5 LS-260-4 LS-260-1 LS-260-3 LS-260-5 LS-260-6 LS-260-5...
Page 145: Preparation For Roof Exhauster Installation
Chapter 9: Accessories Preparation for Roof Exhauster Installation Before installing the roof exhauster, some preparation is required, utilizing the roof exhauster mounting plate and the roof panels that span the roof exhauster mounting plate. Before You Begin Determine the location of the roof exhauster and set aside the roof panels that the roof exhauster mount- ing plate will span.
Page 146 Chapter 9: Accessories 4. Bend the tabs (J) downward approximately 90 degrees on the roof exhauster mounting plate (F) to conform with the roof panel. NOTE: Bend the tabs on the ground and adjust as necessary once on the roof. 5.
Page 147: Assembling The Roof Exhauster
Chapter 9: Accessories Assembling the Roof Exhauster Assembly of the roof exhauster is done prior to installing onto the roof. 1. Apply a strip of tube caulk (C) along the mating surface of the exhauster standoff weldment (F) and the exhauster mounting plate (E). 2.
Page 148: Installing Roof Exhauster Assembly
NOTE: The roof exhauster kit is shipped with additional parts. The following part numbers will not be used on 40-series bins: MIS-6703, MIS-6706, MIS-6707, MIS-6805, MIS-6810, MIS-6811, CRP-4793 and CRP-5262. 1. Before lifting the roof exhauster into place, apply strips of sealing caulk (F) along the ribs of each roof panel and on each roof flashing as shown.
Page 149 Chapter 9: Accessories Figure 9-9 Installing roof exhauster Roof exhauster flashing (CTR-1737) 5/16 flange nut (S-3611) 5/16 x 1 in. flange bolt with sealing washer Sealing caulk (S-10260) 5/16 x 1 in. flange bolt with sealing washer Sealing caulk (S-10260) Roof exhauster assembly 7.
Page 150 Chapter 9: Accessories Figure 9-10 Sealing caulk location Roof exhauster assembly Sealing caulk PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 151: Installing The Manway Cover
Chapter 9: Accessories Installing the Manway Cover Installation of a manway cover is necessary if a manway hole is present. 1. Install each hinge base (A) to the manway roof panel (B), and secure with hex bolts (C) and nuts (D).
Page 152 Chapter 9: Accessories Figure 9-11 Manway cover Hinge base (MW-291) Manway sill Manway roof panel (CTR-0302) Hinge leaf (MW-272) 5/16 x 1 in. flange bolt with sealing Manway cover (MW-008) washer (S-10260) 5/16 in. nut (S-396) Latch (MW-271) Latch base bracket (MW-289) 5/16 X 4 in.
Page 153: Ladder Section Assembly
Chapter 9: Accessories Ladder Section Assembly The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement straps, and ending bracket. The ladder should to be assembled before installing it to the bin structure. What You Should Know When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same direction.
Page 154: Inside Ladder Placement
Chapter 9: Accessories Inside Ladder Placement The inside ladder provides manway access from inside the bin. What You Should Know Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet the sidewall.
Page 155 Chapter 9: Accessories 5. Working down from the starter brackets (C and K), and in alignment, install a ladder standoff bracket (H) at every horizontal seam or 32 in. from the previous installed bracket. Install a flange bolt (D) and a flange nut (G), securing each ladder standoff bracket (H) to the sidewall. NOTE: Installing a plumb line to the starter bracket will help keep each bracket aligned evenly.
Page 156 Chapter 9: Accessories Figure 9-14 Installing ladder brackets 5/16 x 1 in. flange bolt with sealing washer (S- Ladder assembly 10260) Starter bracket (RH LDR-4347) Starter bracket (LH LDR-4346) See sidewall hardware chart. 3/8 in. field drilled hole location 5/16 x 1 in. flange bolt with sealing washer (S- Approximately 18-3/4 in.
Page 157: Installing Inside Ladder Bottom Bracket
Chapter 9: Accessories Installing Inside Ladder Bottom Bracket The ladder bottom bracket keeps the lower portion of the ladder secure. What You Should Know The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete installation.
Page 158: Guidelines For Installing A Sidedraw System
90 degrees apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
Page 159 Chapter 9: Accessories Figure 9-16 Sidedraw Installation Stiffeners 15 in. Sidewall sheet 12-3/4 in. 14 in. 17 ft. - 2 in. 44 in. typical horizontal seam from base Starting dimension for first chute bolt hole in top chute Required spacing between chute bolt holes (8 in.) PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 160: Locating The Chutes
Chapter 9: Accessories Locating the Chutes Use the following procedures to locate the starting position of the first chutes. 1. Starting from the first row of holes in the top sheet, measure down the “starting distance” for the bin. 2. Keep adding the required number of chutes, making sure to leave 8 in. between the chute bolt holes.
Page 161: Locating Discharge Opening
Chapter 9: Accessories Locating Discharge Opening 1. The last bolt hole in the chute should line up with the center of the discharge chute opening that is to be cut. Therefore, you should be able to approximate an opening by measuring 9-1/2 in. above and below the last bolt hole of the chute.
Page 162: Sidewall Overlap
Chapter 9: Accessories Sidewall Overlap For proper watershed, make sure that the upper side sheet overlaps on top of the sidedraw weldment. Figure 9-19 Sidewall Overlap 14 in. ring side sheet (must be field cut) 45° ring from base ring from base Chute horizontal seam from base Top of 5...
Page 163: Caulking
Chapter 9: Accessories Caulking 1. To seal the sidedraw weldment to the sidewall sheets, use two (2) beads of caulking, one bead of caulk on each side of the outside row of vertical bolts. 2. Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet. 3.
Page 164: Wind Ring Requirements
Chapter 9: Accessories Wind Ring Requirements Wind rings give additional strength against high winds and uneven loads. The quantities and placement of wind rings will depend on the size of bin being constructed. Refer the table below for the additional sidedraw wind rings. Wind Ring Requirements Bin Rings 72 ft.
Page 165: Installing Wind Rings
Chapter 9: Accessories Installing Wind Rings Before You Begin Refer the gauge sheet for the installation locations and quantities of wind rings. What You Should Know Before installing, determine the bin size, sidewall gauge thickness, and height. Use the hardware chart to match the correct bolt length with the correct sidewall gauge thickness when installing the wind ring brack- ets to the stiffeners (Refer to hardware requirements chapter).
Page 166 Chapter 9: Accessories and hex nuts (G). Field drill the remaining three holes (L) using the wind ring coupling collar (K) as a guide or template. 8. Install the remaining flange bolts (F) and hex nuts (G), and tighten all hardware to the recommended torque specifications.
Page 167: Assembling Weather Cover For Roller Valve
Chapter 9: Accessories Assembling Weather Cover for Roller Valve The following instructions are for assembling the weather cover for the roller valve. 1. Install the weather cover kit after the gate has been installed. 2. Use bead caulking at all seams where the weather cover attaches to the gate. 3.
Page 168 NOTES PNEG-4472 72 Ft Diameter Z-Tek Bins...
Page 169: Gsi Group, Llc Limited Warranty
12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or...
Page 170 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2018 by GSI Group Printed in the USA CN #336502...

GSi 40-SERIES Construction Manual

Chapter 1 Safety Precautions

Chapter 2 General Overview

Chapter 3 Hardware Requirements

Chapter 4 Assembling Sidewall Sheets

Chapter 5 Base Angle Installation

Chapter 6 Stiffeners

Chapter 7 Door Assembly

Chapter 8 Roof Assembly

Chapter 9 Accessories

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