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40-SERIES
User Manuals: GSi 40-SERIES Grain Storage Bins
Manuals and User Guides for GSi 40-SERIES Grain Storage Bins. We have
2
GSi 40-SERIES Grain Storage Bins manuals available for free PDF download: Construction Manual
GSi 40-SERIES Construction Manual (170 pages)
72 Ft Diameter Bin (All Rings) 4.00 IN. CORRUGATION BINS 30000 LB. PEAK LOAD ROOF WITH CTS STIFFENERS
Brand:
GSi
| Category:
Storage Bin
| Size: 10 MB
Table of Contents
Table of Contents
3
Chapter 1 Safety Precautions
7
Safety Guidelines for Bins
8
Cautionary Symbol Definitions
9
Safety Cautions
10
Safety Decals
15
Safety Sign-Off Sheet
17
Chapter 2 General Overview
19
General Information
19
Anchor Bolt Detail
20
Anchor Bolt Charts
21
Tools Required for Construction
23
Guidelines for Proper Storage of Grain bin Materials Prior to Construction
23
Overview for a Typical bin Installation
24
Guidelines for Construction Procedures and Lifting Jack Usage
24
Guidelines for Placement of the Decal Sidewall Sheet
25
Chapter 3 Hardware Requirements
27
Bolt and Nut Pairings
27
Hardware for Sidewall Sheets on 4 In. Corrugation Bins
28
Bolt Torque Specifications
28
Identifying Bolt Grades
29
Color Chart for bin Hardware Bucket Lids
30
Bolt Identification
31
Bolt S-10260
31
Bolt S-7483
31
Bolt S-7485
31
Bolt S-7487
32
Bolt S-7488
32
Bolt S-10252
33
Bolt S-10261
33
Chapter 4 Assembling Sidewall Sheets
35
Guidelines for Constructing Sidewall Sheets
35
Color Codes for Sidewall Gauge Identification
35
Gauge Sheet
36
Orientation Detail for Top Sidewall Sheets
37
Caulking and Bolting Detail for Standard Sidewall Sheets
38
Caulking Detail for Laminated Sheets
40
Chapter 5 Base Angle Installation
43
Installing the Base Angle
43
Installing the Base Angle Shims
45
Anchor Bolt Washer Installation
46
Chapter 6 Stiffeners
47
Outside Stiffener to Laminated Sidewall (10 Gauge Laminated and Thicker Only)
48
Stiffener Starting Location
49
Stiffener Splice Location
50
Stiffener Part Number Description
51
Color Codes for Stiffener Gauge Identification
51
Standard Stiffeners
52
Top Stiffeners
53
Stiffeners Splice
54
Base Stiffeners
55
Base Boots
56
Special Base Boot
56
Special Base Boot Stiffener Installation
57
Anchor Bolt Detail for Special Base Boot
58
One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (15-16 Ga)
59
One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (15-16 Ga)
59
One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8-14 Ga)
60
One-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (15-16 Ga)
60
One-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (8-14 Ga)
61
Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (8-14 Ga)
61
Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (15-16 Ga)
62
Two-Ring Stiffener (8-14 Ga) to a Two-Ring Stiffener (8-14 Ga) Connection
62
Two-Ring Stiffener (8-14 Ga) to a Two-Ring Stiffener (2-6 Ga) Connection
63
Two-Ring Stiffener (8-14 Ga) to a Base Stiffener (8 Ga)
63
Two-Ring Stiffener (8-14 Ga) to a Base Stiffener (10-16 Ga) Connection
64
Two-Ring Stiffener (2-6 Ga) to a Base Stiffener (2-6 Ga)
64
Two-Ring Stiffener (15-16 Ga) to a Base Stiffener (10-16 Ga)
65
Two-Ring Stiffener (2-6 Ga) to a Laminated Stiffener (2 Ga) with an Insert (10-12 Ga)
65
Laminated Stiffeners (2 Ga) with Inserts (10-12 Ga)
66
Laminated Stiffener (2 Ga) with an Insert (10-12 Ga) to a Laminated Base Stiffener (2 Ga) with a Base Insert (2-12 Ga)
66
Base Stiffener (10-16 Ga) to a Base Boot
67
Base Stiffener (2+12 Ga - 8 Ga) to a Base Boot
67
Laminated Base Stiffener (2 Ga) with Insert (2+12 to 2+10 Ga) to a Base Boot
68
Standard Stiffener to a 12-Bolt Pattern Laminated Stiffener with Insert
68
12-Bolt Pattern Laminated Stiffeners with Insert
69
12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot
70
12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot
71
Chapter 7 Door Assembly
73
Door Assembly for Bins with All Rings Heights
74
Chapter 8 Roof Assembly
89
Attaching the Inside Stiffener to the Top Outside Stiffener
90
Attaching the Eave Bracket to the Inside Stiffener
91
Attaching the Eave Angle to the Sidewall Sheet
92
Connecting the Tension Member to the Eave Bracket
94
Attaching the Center Collar Rafter Clips to the Rafter
95
About Temperature Cable Brackets and A-Frame Assemblies
96
Assembling the Temperature Cable Bracket
99
Attachment Locations of Purlins to Rafters
102
Assembling Purlin Number 4
103
Assembling Purlin Number 3
105
Assembling Purlin Number 2
107
Assembling Purlin Number 1
109
Assembling the Outer Center Collar
111
Assembling the Lower Stand-Off Bracket to the Outer Center Collar
112
Center Collar Placement
113
Guidelines for Assembling and Lifting the A-Frame Rafter Sections
114
Attaching the A-Frames to the Center Collar
116
Attaching the A-Frame to the Eave Bracket
117
Assembling the Roof Panel Clips
118
Installing the Intermediate Purlins
119
Attaching the Roof Panels
120
Installing the Roof Flashing
124
Assembling the Center Collar Brackets to the Inner Center Collar
126
Installing the Inner Center Collar to the Outer Center Collar
127
Installing the Top Panels
129
Installing the Upper Stand-Off Support Brackets
133
Installing the Center Cap Plate
134
Installing the Flashing Lock
136
Chapter 9 Accessories
137
Installing Roof Ladder Steps
138
Roof Ring Placement (Optional)
140
Installing a Roof Ring
141
Installation of Peak -To - Exhauster Ladder Kit
143
Preparation for Roof Exhauster Installation
145
Assembling the Roof Exhauster
147
Installing Roof Exhauster Assembly
148
Installing the Manway Cover
151
Ladder Section Assembly
153
Inside Ladder Placement
154
Installing Inside Ladder Bottom Bracket
157
Guidelines for Installing a Sidedraw System
158
Locating the Chutes
160
Locating Discharge Opening
161
Sidewall Overlap
162
Caulking
163
Wind Ring Requirements
164
Installing Wind Rings
165
Assembling Weather Cover for Roller Valve
167
GSI Group, LLC Limited Warranty
169
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GSi 40-SERIES Construction Manual (78 pages)
48' Diameter Unstiffened Bin - 4.00" Corrugation 6000 lbs. Peak Load Roof for IDC
Brand:
GSi
| Category:
Industrial Equipment
| Size: 4 MB
Table of Contents
Table of Contents
3
Chapter 1 Safety
5
Safety Guidelines
5
Cautionary Symbols Definitions
6
Safety Cautions
7
Safety Sign-Off Sheet
11
Chapter 2 Decals
12
Chapter 3 General Overview
14
General Information
14
Tools Required for Construction
14
Guidelines for Proper Storage of Grain bin Materials Prior to Construction
15
Overview for a Typical bin Installation
15
Guidelines for Construction Procedures and Lifting Jack Usage
16
Instructions for Stirring Devices
17
Guidelines for Placement of the Decal Sidewall Sheet
18
Chapter 4 Foundations
19
Foundation Recommendations
19
Selecting the Proper Site Location
19
Scribe the Diameter
19
Foundation Forms
20
Preparing the Foundation Forms
20
Placing the Reinforcement
21
Anchor Bolt Detail
21
Anchor Bolt Charts
22
Placement of the Vane Axial Fan Foundation
23
Placement of the Centrifugal Fan Foundation
24
Frost Free Foundation Recommendations
25
Inverted "T" Foundation (3000 PSF Soil Bearing Capacity)
27
Base Angle Installation
28
Chapter 5 Hardware Requirements
29
Bolt and Nut Pairings
29
Hardware for Sidewall Sheets on 4" Corrugation Bins 12' to 48' Diameter
29
Bolt Torque Specifications
30
Identifying Bolt Grades
30
Bolt Identification
31
Color Chart for bin Hardware Bucket Lids
33
Chapter 6 Assembling Sidewall Sheets
34
Guidelines for Constructing Sidewall Sheets
34
Color Codes for Sidewall Gauge Identification
34
Orientation Detail for Top Sidewall Sheets
35
Caulking and Bolting Detail for Standard Sidewall Sheets
36
Chapter 7 Door Assembly
38
Door Placement
38
Ring Door Installation
39
Two-Ring Door Latch Assembly
45
Options for 2 Ring Door - bin Step
46
Chapter 8 Roof Assembly
47
Installing the Roof Rafter Bracket to the Sidewall
47
Installing the Eave Clip and Intermediate Eave Angle to the Sidewall Sheet
48
Attaching the Roof Stiffener Clips to the Rafter
49
Center Collar Placement
50
Assembling the Center Collar
50
Assembling the Roof Flashing Angle
51
Assembling the Rafters
52
Attaching the Rafter Assembly to Roof Rafter Bracket
53
Attaching the Rafter Assembly to Center Collar
54
Assembling the Purlin
55
Installing the Tension Rods
56
Installing the Temperature Cable Support Brackets (Optional)
57
Installing the Roof Panels
59
Installing the Roof Flashing
62
Roof Ring Placement (Optional)
64
Installing a Roof Ring
65
Chapter 9 Accessories
67
Assembling the Ladder Section
67
Installing the Platform Support
68
Installing the Eave Adjustable Braces to Extension Rails and Roof
69
Assembling the Platform and Handrail
71
Assembling the Eave Safety Cage Hoop
72
Safety Cage Hoop Adjuster Plate Connection Details
73
Installing the Vertical Supports
73
Assembling the Safety Cage
74
Assembling the 24" Safety Cage Bell Section
75
Chapter 10 Warranty
77
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