Kollmorgen CARTRIDGE DDR Mounting Instructions

CARTRIDGE DDR
Motor Mounting Instructions
Step 1 Check Machine Mounting Dimensions
Incorrect mounting dimensions can damage Motor and/or
Machine.
CAUTION
Overall
Shaft
Length
Small Shaft
Small
Diameter
Shaft
Length
Pilot
Diameter
Large Shaft Diameter
Diameter C(H)09X
Pilot 9.170 - 9.172 13.147 - 13.149
[232.92 - 232.96] [333.94 - 333.98]
Large Shaft 2.7554 - 2.7559 3.1491 - 3.1496
[69.988 - 69.999] [79.988 - 79.999]
Small Shaft 2.3617 - 2.3622 2.7554 - 2.7559
[59.988 - 59.999] [69.988 - 69.999]
Shaft Length C(H)091 C(H)092
Small 1.730 3.470
± 0.005 [0.13] [43.94] [88.14]
Overall 3.540 5.280
± 0.06 [1.5] [89.92] [134.11]
Shaft Length C(H)131 C(H)132
Small 1.590 3.300
± 0.005 [0.13] [40.39] [83.82]
Overall 4.490 6.610
± 0.06 [1.5] [114.05] [167.89]
With a dial indicator measure shaft runout.
0.038 mm (0.0015 in) TIR
With a dial indicator mounted to the shaft, measure Pilot Concentricity.
0.05mm (0.002 in) TIR
With a dial indicator mounted to the shaft, measure Mounting Surface
Perpendicularity.
0.05 mm (0.002 in) TIR
Step 2 Secure Motor to Machine Frame
TM
Customer's
Machine
Step 3 Remove End Cover
Check Here
C(H)13X
Step 4 Tighten Compression Coupling
C(H)093
4.910
[124.71]
6.720
[170.69]
C(H)133
4.670
[118.62]
9.980
[253.49]
Wipe down shaft and motor's rotor hub bore. Light
oil residue is acceptable, but remove grease and
other contaminates.
Insert the provided key into the keyway in the shaft
with the point toward the end of the shaft.
Slide motor onto the shaft. Secure
the motor to machine frame using
four (4) bolts (not included).
Using a Phillips screw driver, remove the
blue end cover by loosening the pan
head screws (eight (8) on the C(H)09 and
twelve (12) on the C(H)13.
Access compression coupling bolts through holes labeled "A".
Use 6 mm hex bit attached to a torque wrench. There are (6)
compression coupling bolts on C(H)09 motor and (10) on the
C(H)13.
C
B
A A
C
C
A
C
A
A
A
B
B
A
B
A
A
A A
C
A A
B
C
A
C
B
C09
C13
Hand tighten each bolt in a circular pattern to approximately
0.1 N-m (1 lb-in.).
Tighten each bolt in a circular pattern, twice around to 13 N-m
(10 lb-ft).
Retighten each bolt in a circular pattern, twice around to
20 N-m (15 lb-ft).
Retighten each bolt in a circular pattern, twice around to
30 N-m (22 lb-ft).
Go around, tightening each bolt to 30 N-m (22 lb-ft) until no
bolt moves (may take up to 8 complete revolutions).
Properly torque the compression coupling to avoid
significant damage to the motor and the machine to
CAUTION which it is mounted.
Check Here
Step 5 Remove and Secure Shipping Hardware
BOLT
SCREW
SCREW
BOLT
SCREW
BOLT
SCREW
BOLT
SCREW
BOLT
SCREW
BOLT
BOLT
BOLT
SCREW
SCREW
Step 6 Confirm Free Rotation
Rotate load by hand to insure free movement.
Step 7 Replace End Cover
Ensure the O-ring on the outside
of the end cover is in place.
B
A
A
Rotate the end cover until the alignment mark
B
matches the corresponding mark on the housing.
C
Secure the end cover by tightening the pan head
screws (eight (8) on the C(H)09 and twelve (12)
on the C(H)13).
Your CARTRIDGE DDR
motor is ready for operation.
Check Here
Remove (4) shipping bolts "B"
and (4) set screws "C" using
6 mm hex wrench.
Place shipping bolts and set
screws into foam holder.
Congratulations!
TM