Prince Castle CBT-SB-NA-1PS Operation Manual

Prince Castle CBT-SB-NA-1PS Operation Manual

Horizontal core bun toaster. 200-240vac, 50/60 hz, 1 ph.
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Operation
Manual
Heel Section
Club Section
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of two (2) years from date of original
installation, not to exceed 30 months from date of shipment from
our factory. Any part or component which proves to be faulty in
material and/or workmanship within the warranty period will be
replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty
and all work must be performed by an authorized Prince Castle
Service Agent.
• All labor shall be performed during regular work hours. Overtime
premium will not be covered.
• Travel charges are limited to 200 kilometers (100 miles) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering electrical
components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of God
is not covered.
• Damage to non-stick coated surfaces is not covered by this war-
ranty.
CBT-SB-NA-1PS

Product Identification

Crown Section
Landing Zone
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
Horizontal Core Bun Toaster
Display and
LCD
Touchpad
Display
LEFT and
RIGHT Scroll
Buttons
Compression
Adjustment
Product Identification.......................................................................Page 1
Warranty Statement.........................................................................Page 1
Table of Contents..............................................................................Page 1
Electrical Specifications....................................................................Page 2
Safe Service Practices.......................................................................Page 2
Serial Number Matrix.......................................................................Page 2
Installation.........................................................................................Page 5
Operation...........................................................................................Page 6
Cleaning-Daily.................................................................................Page 7
Cleaning-Monthly..........................................................................Page 10
Release Sheet Replacement............................................................Page 11
Club Belt Replacement....................................................................Page 12
Display Menu Options.....................................................................Page 14
Management Programming...........................................................Page 16
Exploded View and Parts List.........................................................Page 19
Troubleshooting Guide...................................................................Page 27
1
CBT-SB-NA-1PS

TABLE OF CONTENTS

Printed in USA 9/15
MENU
Button
TEMPERATURE
Button
353-564

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Table of Contents
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Summary of Contents for Prince Castle CBT-SB-NA-1PS

  • Page 1: Table Of Contents

    Table of Contents…..……………………….…………………………….……..…Page 1 material and/or workmanship within the warranty period will be Electrical Specifications.……………….………………….…………………..…Page 2 replaced or repaired (at the option of Prince Castle, Inc.) without Safe Service Practices.……………………………………..…………………..…Page 2 cost to the customer for parts or labor. Serial Number Matrix…………………………….……………………………….Page 2 This warranty is subject to the following exceptions/conditions: •...
  • Page 2: Electrical Specifications

    CAUTION Do not hose down or use a water jet on the unit. Keep the unit Prince Castle reserves the right to change specifications away from running water. Disconnect power cord before perform- and product design without notice. Such revisions do not ing any cleaning or maintenance.
  • Page 3: Installation

    Two man lift, unit weight is more than 150 lbs.  Contact your local dealer. Verify parts. Verify that all parts have been received. When replacing parts use Prince Castle parts only. Follow daily PM procedures. (for first time use)  Horizontal Core Bun Toaster ...
  • Page 4 Horizontal Core Bun Toaster CBT-SB-NA-1PS Installation Feed release sheets through the toaster, in-feed to out- Visually inspect that the sheets are taught and ripple free feed and connect the release sheet mounting bars. over the heater platen afterwards by peering down the heating chamber.
  • Page 5 Dial the platen adjustment back of toaster to ON. The for the product part (Crown and Prince Castle screen will Heel). The default settings are set to appear in the display for a compression of 3. To adjust com- three seconds.
  • Page 6: Operation

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Operation Remove Stuck Product. Retrieve stuck product by first shutting off the power to the unit. Depressing latch on left side of in-feed conveyor assembly and gently open enough to retrieve the stuck product. BE CAREFUL NOT TO CONTACT HEATER PLATEN DURING RETRIEVAL, IT WILL BE VERY HOT.
  • Page 7: Cleaning-Daily

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Cleaning—Daily Remove crumbs from the crumb collection portal by wiping Wipe out landing zone tray with a clean, sanitizer-soaked with a clean, sanitizer-soaked towel. Then, clean the crumb towel sprayed with Heavy Duty Degreaser solution. Rinse collection portal with a clean, sanitizer-soaked towel with a separate, clean sanitizer-soaked towel.
  • Page 8 Horizontal Core Bun Toaster CBT-SB-NA-1PS Cleaning—Daily Being careful not to crease the sheet, wipe release Reconnect retaining clips by holding the release sheet sheets with a clean, sanitizer-soaked towel sprayed with tight over the mounting rods, ensuring that they are APSC solution.
  • Page 9 Remove in-feed rack and the depress latch on left hand side of in-feed and gently pull out conveyor until it stops. Clean conveyor belt with Kay Heavy duty Degreaser and Prince Castle scouring pad provided as follows: Spray conveyor belt with heavy duty degreaser solution Wipe belt from side to side, parallel with belt grain, removing brown residue Rinse the same area with a clean, sanitizer-soaked towel to clear particulate.
  • Page 10: Cleaning-Monthly

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Cleaning—Monthly / As Needed Put on Heat Resistant Gloves. Open the conveyor drawer. Wipe stains with a clean, sanitizer-soaked grill cloth, Ensure toaster is hot before applying Heat Activated Grill & wiping straight across the belts until soils are removed.
  • Page 11: Release Sheet Replacement

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Release Sheet Replacement Re-clip heel-side release sheet first being sure to shift the Remove Teflon release sheets retaining clips located sheet toward the upper step corner on the platen as over landing zone by lifting up on them. Be careful not to shown.
  • Page 12: Club Belt Replacement

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Club Belt Replacement Depending on toaster use, the club belts should be replaced Remove old belts. approximately every 6 months. Belts should be replaced if worn or torn. Torn belt should be replaced Turn Toaster OFF Install new belts.
  • Page 13 Horizontal Core Bun Toaster CBT-SB-NA-1PS Club Belt Replacement Pivot tension arms down and engage latch arm. Replace right side cover on unit. CBT-SB-NA-1PS Printed in USA 9/15 353-564...
  • Page 14: Display Menu Options

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Display Menu Options CBT-SB-NA-1PS Printed in USA 9/15 353-564...
  • Page 15 Horizontal Core Bun Toaster CBT-SB-NA-1PS Display Menu Options (Continued…) CBT-SB-NA-1PS Printed in USA 9/15 353-564...
  • Page 16: Management Programming

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Management Programming To Adjust PLATEN To Enter Programming screens TEMPERATURE from the Press and hold the MENU SELECT LANUGAGE Screen, button for 6 seconds. The PROGRAMMING VERSION press the RIGHT scroll button. screen will appear in the LCD Press the OK button to enter the display.
  • Page 17 Horizontal Core Bun Toaster CBT-SB-NA-1PS Management Programming (Continued) To adjust set TOAST TIME To enter LON SERVICE CALL from the SELECT F/C from CLUB TOAST TIME screen, screen, press the RIGHT press the RIGHT scroll button. scroll button From the LON SERVICE CALL...
  • Page 18 Horizontal Core Bun Toaster CBT-SB-NA-1PS Management Programming (Continued) To view Service Codes, From the MFY Store screen, press the RIGHT scroll button once. From the Service Codes screen, A. Select OK to check the service codes B. Refer to Service...
  • Page 19: Exploded View And Parts List

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List Item # Part # Description 72-458 POWERCORD 66-045S STRAIN RELEIF 78-223S SWITCH, ROCKER, DPST, IP65, 16A 353-394S THERMOSTAT, SNAP DISC CONTROL, 120 NOT SHOWN 527-127S SERVICE KIT, CUTOFF SWITCH314 NOT SHOWN...
  • Page 20 Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List (Continued) Item # Part # Description 353-054S RELEASE SHEET BAR 353-053S RELEASE SHEET CLIP CBT-SB-NA-1PS Printed in USA 9/15 353-564...
  • Page 21 Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List (Continued) Item # Part # Description 353-300S CONVEYOR, MAIN 353-442S SKID BAR, CONVEYOR CBT-SB-NA-1PS Printed in USA 9/15 353-564...
  • Page 22 Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List (Continued) Item # Part # Description 353-241S STEPPER MOTOR 353-342S PULLEY, 3MM PITCH 12 GROOVE 353-357S BELT 3MM HTD 80 TEETH 353-343S PULLEY, 3MM PITCH .44 GROOVE 353-257S SHAFT, TENSIONING ASSY...
  • Page 23 Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List (Continued) Item # Part # Description 77-093S TERMINAL BLOCK 12POS 2ROW INSULATED 526-281S TSTAT, HI-LIMIT BULB & CAP, 700F 65-067S RELAY, DPST, 30A, 200/240, 50/60 85-144-24S PWER SUPPLY, 24VDC 100W...
  • Page 24 Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List (Continued) Item # Part # Description 353-208S HEATER PLATEN CBT-SB-NA-1PS Printed in USA 9/15 353-564...
  • Page 25 Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List (Continued) Item # Part # Description 527-370S ASSY, MEMBRANE SWITCH & OVERLAY 37814S MOTOR FAN 230V UF12A23 CBT-SB-NA-1PS Printed in USA 9/15 353-564...
  • Page 26 Horizontal Core Bun Toaster CBT-SB-NA-1PS Exploded View and Parts List (Continued) Item # Part # Description 353-241S STEPPER MOTOR 353-342S PULLEY, 3MM PITCH 12 GROOVE 353-343S PULLEY, 3MM PITCH .44 GROOVE 353-333S BELT 3MM 106 TEETH 527-819S GEAR, SPUR,56,TEETH,24.P,2.33P.D..25 353-233S...
  • Page 27: Troubleshooting Guide

    Horizontal Core Bun Toaster CBT-SB-NA-1PS Troubleshooting Guide BURN/ELECTRICAL SHOCK HAZARD! Platen is HOT and can cause severe burns or severe shock. Keep hands and objects out of the toaster unit! Failure to exercise caution may result in serious injury! Turn the unit off, let it cool down completely before touching or working on internal apparatus.

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