Kärcher 1.003-012.0 Operating Instructions Manual

Kärcher 1.003-012.0 Operating Instructions Manual

Spotter/mini extractor

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Spotter / Mini Extractor
Operating instructions (ENG)
Model:
1.003-012.0
From Serial Number (Ref No1*)
*See Serial Number page
in Spare Parts List
or call manufacturer
120V MODELS ONLY
86401000 A
7/13/15

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Summary of Contents for Kärcher 1.003-012.0

  • Page 1 Spotter / Mini Extractor Operating instructions (ENG) Model: 1.003-012.0 From Serial Number (Ref No1*) *See Serial Number page in Spare Parts List or call manufacturer 120V MODELS ONLY 86401000 A 7/13/15...
  • Page 2: Machine Data Label

    Machine Data Label Warranty Registration Thank you for purchasing a Kärcher North America product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://warranty.karcherna.com/ For customer assistance: 1-800-444-7654...
  • Page 3: Table Of Contents

    Table of Contents Machine Data Label ......2 Table of Contents ......3 How To Use This Manual .
  • Page 4: How To Use This Manual

    How To Use This Manual This manual contains the following sections: The MAINTENANCE section contains preventive maintenance to keep the machine and its compo- • How to Use This Manual nents in good working condition. They are listed in • Safety this general order: •...
  • Page 5: Safety

    Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
  • Page 6: Consignes De Sécurité Importantes

    Safety CONSIGNES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation de cette machine, des précautions de base doivent toujours être prises, y compris les précautions suivantes : LIRE TOUTES LES INSTRUCTIONS AVANT D'UTILISER CETTE MACHINE. Pour réduire le risque d'incendie, d'électrocution ou de blessure : N'utiliser cette machine qu'en intérieur.
  • Page 7: Hazard Intensity Level

    Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
  • Page 8: Niveau D'intensité Du Danger

    Safety Les symboles suivants sont utilisés dans tout ce manuel, tels que décrits ici : NIVEAU D'INTENSITÉ DU DANGER Il existe trois niveaux d'intensité du danger, identifiés par des termes d'avertissement - AVERTISSEMENT, ATTENTION et POUR VOTRE SÉCURITÉ. Le niveau d'intensité du danger est déterminé par les définitions suivantes : AVERTISSEMENT - Les dangers ou des pratiques contraires à...
  • Page 9 Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. Emplacement De L'étiquette De Sécurité REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé...
  • Page 10: Grounding Instructions

    Safety Grounding Instructions Grounding Pin THIS PRODUCT IS FOR COMMERCIAL USE ONLY. GROUNDING CONNECTION USING AN ADAPTOR Grounded Grounded Outlet Box Electrical: Outlet Adaptor FIGURE A In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each Metal Screw FIGURE B...
  • Page 11 Notes 86401000 Operator’s Manual - Spotter / Mini Extractor...
  • Page 12: Operations

    Operations Set-up and Operation 1. Upon removing your new mini-extractor from the box, loosen the latch at back end of the machine that secures the recovery tank to the solution tank. Remove the recovery tank from the solution tank. 2. Pour clean, hot water to the indicated fill line of the solution tank.
  • Page 13 Operations Operating vacuum with solution above the FULL To prevent possible disease hazard, before mark could draw water directly into the vac motor. attempting to clean bodily fluids spills, you must This will cause damage to the motor, therefore kill any viruses, germs or bacteria present in the voiding your warranty.
  • Page 14: Maintenance

    Maintenance Daily Maintenance 3. Run a small amount of clean water through pump if chemicals were used. This will help Follow same procedure for Shut Down and Storage. insure the life of your pump. 4. Check the spray jet on the cleaning tool for full Periodic Maintenance spray pattern and inspect vac head for any 1.
  • Page 15: Vacuum Motor Replacement

    Maintenance Vacuum Motor Replacement 1. Turn off all switches and unplug machine. 2. Unlatch and remove recovery tank. 3. Unfasten screws holding vacuum motor retainer to vacuum motor housing 4. Lift vacuum motor from vacuum motor housing. Locate the vacuum motor wires and disconnect at the connector.
  • Page 16: Troubleshooting

    Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Little or no solution flow Clogged spray jet on cleaning tool Remove and clean jets Faulty pump Check and replace pump Incorrectly attached solution hose Ensure solution hose coupler is securely attached to the coupler on the solution tank Loss of vacuum/Solu- Incorrectly attached vacuum hose...
  • Page 17: Suggested Spare Parts

    Suggested Spare Parts SERIAL NO. REF PART NO. DESCRIPTION NOTES: FROM 86225110 SWITCH, DPST 250V 16(4) SPLASH 86258440 VAC MOTOR, 120V 2ST LNP 86201110 PUMP, 110/120 60HZ FLOJET 86135320 BRUSH SET, 120V VAC 120V MOTOR ONLY 86401000 Operator’s Manual - Spotter / Mini Extractor...
  • Page 18 Table of contents SPOTTER, 120V US (1.003-012.0) 9030 EXTRACTOR 9040 SOLUTION PUMP 9050 WIRING DIAGRAM 9060 HAND TOOL 9070 MINI CART 9080 CART Valid on 26.09.2018 Page 1 / 15...
  • Page 19 SPOTTER, 120V US (1.003-012.0) Description Quantity Unit 9030 EXTRACTOR 1.000 9040 SOLUTION PUMP 1.000 9050 WIRING DIAGRAM 1.000 9060 HAND TOOL 1.000 9070 MINI CART 1.000 9080 CART 1.000 Valid on 26.09.2018 Page 2 / 15...
  • Page 20 9030 EXTRACTOR Valid on 26.09.2018 Page 3 / 15...
  • Page 21 9030 EXTRACTOR Article no. Description Quantity Unit Remark 8.622-520.0 Tank RECOVERY PRESTO 1.000 8.623-652.0 FOAM, 4.00 O.D. X 1.00 THK 1.000 8.622-373.0 Screw 8-32 X 1/2 FHMS STL BLK ZNPLT 2.000 8.623-744.0 Seal 4.06 x 2.50 x .38 1.000 8.622-344.0 Retainer vac motor 1.000 8.621-731.0...
  • Page 22 9030 EXTRACTOR Article no. Description Quantity Unit Remark 8.624-774.0 Nipple 1/4 X 6.0 BRASS 1.000 8.622-722.0 Adapter 1/8MPT X 1/4FPT Brass 1.000 8.620-082.0 Nipple 1/8 1.000 8.619-758.0 Hosebarb 1/4MPT X 3/8 1.000 8.619-737.0 ELBOW, 1/4FPT X 1/4FPT 1.000 8.628-845.0 SCREW, M4.8 X 10 PHTF TYPEB 1.000 8.625-831.0 Bulkhead union...
  • Page 23 9040 SOLUTION PUMP Valid on 26.09.2018 Page 6 / 15...
  • Page 24 9040 SOLUTION PUMP Article no. Description Quantity Unit 8.627-571.0 Screw 10-32 X .375 PHPNH 2.000 8.606-869.0 Bracket solenoid pump PRESTO 1.000 8.623-753.0 GASKET, TUBE SEAL 3.000 8.619-759.0 Hosebarb 1/8MPT x 3/8 90D 2.000 8.623-315.0 CLAMP, 3/8 HOSE (D-SLOT) 3.000 8.624-029.0 Hose 3/8ID WIREBOUND X 2.6"...
  • Page 25 9050 WIRING DIAGRAM Valid on 26.09.2018 Page 8 / 15...
  • Page 26 9050 WIRING DIAGRAM Article no. Description Quantity Unit 8.622-631.0 Wire 18.5" GRN/18 76008 X 76008 2.000 8.622-610.0 Wire 15" BLK/14 76050 X 76029 1.000 8.622-611.0 Wire 15.4" WHT/14 76050 X 76029 1.000 8.622-612.0 Wire 9" BLK/14 76029 X 76029 1.000 8.600-677.0 SCREW, 10-32 X .25 PHPNHTF STL ZNPLT 1.000...
  • Page 27 9060 HAND TOOL Valid on 26.09.2018 Page 10 / 15...
  • Page 28 9060 HAND TOOL Article no. Description Quantity Unit Remark 8.621-879.0 HANDTOOL, SPOTTER 1.000 ENTIRE ASSEMBLY AS KIT 8.621-934.0 Housing handtool SPOTTER 1.000 8.622-567.0 Valve complete SPOTTER 1.000 8.621-902.0 Hose assembly VAC/SOLUTION 1.000 8.620-081.0 Nipple 1/8 FPT QD FEM BRASS 1.000 8.621-957.0 JET assembly W/O-RING OKA 1.000...
  • Page 29 9070 MINI CART Valid on 26.09.2018 Page 12 / 15...
  • Page 30 9070 MINI CART Article no. Description Quantity Unit 8.622-203.0 MINI-CART 1.000 8.622-295.0 Plate weldment 1.000 8.625-977.0 WHEEL, 5"D X 1~ X .5~ID GRY 2.000 8.613-728.0 WASHER, M8 FLT STL DIN125A ZNPLT 2.000 8.613-664.0 SCREW, M8-1.25 X 20 HHMS ZNPLT 2.000 Valid on 26.09.2018 Page 13 / 15...
  • Page 31 9080 CART Valid on 26.09.2018 Page 14 / 15...
  • Page 32 9080 CART Article no. Description Quantity Unit Remark 8.600-003.0 SPOTTER CART U19808 1.000 ENTIRE ASM AS KIT 8.608-927.0 Tube handle cart 1.000 8.627-374.0 SCREW, 1/4-20 X 1.5 HHCS SS 2.000 8.627-138.0 NUT, 1/2 DOMEPUSH STL ZNPLT 2.000 8.600-570.0 NUT, 10-32 HEXSTRW LK STL ZNPLT 4.000 8.625-997.0 X-REF TO 8.639-789.0 7/15...

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