Huber Pilot one Manual
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Huber Pilot one Manual

Flow rate measurement and control
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Flow Rate Measurement
and Control
Unistat
V1.0.0
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Summary of Contents for Huber Pilot one

  • Page 1 Flow Rate Measurement and Control Unistat V1.0.0 Manual...
  • Page 3 MANUAL Flow Rate Measurement and Control VALID FOR: Unistat® Models V1.0.0en/30.03.16 Errors and omissions excepted. Flow Rate Measurement and Control...
  • Page 4 MANUAL Standard configuration Standard variant: variants overview Variant 1 and 2: Variant 3: Variant 4 and 5 (with plate heat exchanger): Flow Rate Measurement and Control Errors and omissions excepted. V1.0.0en/30.03.16...
  • Page 5 MANUAL Variants overview for Standard variant: remote operation Variant 1 and 2: Variant 3: Variant 4 and 5 (with plate heat exchanger): V1.0.0en/30.03.16 Errors and omissions excepted. Flow Rate Measurement and Control...
  • Page 6 MANUAL Flow Rate Measurement and Control Errors and omissions excepted. V1.0.0en/30.03.16...

  • Page 7: Table Of Contents

    MANUAL Table of contents V1.0.0en/30.03.16 Application ................11 Standard configuration .............. 12 Standard variant (flow rate control) ............. 12 2.1.1 Commissioning ....................13 2.1.2 Description of function ................... 13 2.1.3 Setup mode ..................... 13 2.1.3.1 Speed control ....................13 2.1.3.2 Pressure control ..................
  • Page 8 MANUAL 2.6.3.3 Pressure booster pump Unipump ............... 33 2.6.4 Shutting down ....................33 2.6.4.1 Disconnecting connections ................. 33 2.6.4.2 Deinstalling the plate heat exchanger, the VPC-Bypass, the pressure booster pump Unipump and the mass flow meter ........33 Configuration: Remote operation ..........34 Standard variant (flow rate control) .............

  • Page 9: Flow Rate Measurement And Control

    MANUAL 3.6.4.1 Disconnecting connections ................. 55 3.6.4.2 Deinstalling the plate heat exchanger, the VPC-Bypass, the pressure booster pump Unipump and the mass flow meter ........55 V1.0.0en/30.03.16 Errors and omissions excepted. Flow Rate Measurement and Control...
  • Page 10 MANUAL Flow Rate Measurement and Control Errors and omissions excepted. V1.0.0en/30.03.16...

  • Page 11: Application

    Application Chapter 1 MANUAL 1 Application Depending on the temperature control unit model and accessories, Huber provides various variants for flow rate measurement and control. This manual describes the individual variants including hardware requirements, commissioning, functional description and setup mode.

  • Page 12: Standard Configuration

    Standard configuration MANUAL Chapter 2 2 Standard configuration 2.1 Standard variant (flow rate control) For temperature control units with a speed-controlled pump. Schematic representa- tion of variant Prerequisites: Required hardware Required documentation Temperature control unit Operation manual of the temperature control unit Flow Rate Measurement and Control Errors and omissions excepted.

  • Page 13: Commissioning

    Install the temperature control unit as described in the operation manual (Section »Setup mode«). INFORMATION In Pilot ONE, the flow rate can be controlled by speed control or pressure control. The factory set- ting of the temperature control unit is: Speed control, 3500 rpm.

  • Page 14: Variant 1 (Flow Rate Measurement)

    Standard configuration MANUAL Chapter 2 2.2 Variant 1 (flow rate measurement) For temperature control units with or without a speed-controlled pump. Schematic representa- tion of variant Prerequisites: Required hardware Required documentation Temperature control unit Operation manual of the temperature control unit Com.G@te Operation manual of the temperature control unit CAN Switch...

  • Page 15: Commissioning

    2.2.1.2 Connecting connections PROCEDURE  Connect the jack >Huber-Unit< on the CAN Switch to the jack >RS232 Serial (with adapter ca- ble)< on the temperature control unit.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 16: Description Of Function

    The steps below must be performed as well. 2.2.3.1 Mass flow meter Depending on the mass flow meter used, readings are output as current or voltage. Follow these steps to calibrate the mass flow meter on the Pilot ONE. PROCEDURE  Go to the “Categories Menu”.

  • Page 17: Shutting Down

    2.2.4.1 Disconnecting connections PROCEDURE  Disconnect the jack >Huber-Unit< on the CAN Switch from the jack >RS232 Serial (with adapter cable)< on the temperature control unit.  Disconnect the jack >Com.G@te< on the CAN Switch from the jack on the side of the Com.G@te unit.

  • Page 18: Variant 2 (Flow Rate Control)

    Standard configuration MANUAL Chapter 2 2.3 Variant 2 (flow rate control) For temperature control units with a speed-controlled pump. Schematic representa- tion of variant Prerequisites: Required hardware Required documentation Temperature control unit Operation manual of the temperature control unit Com.G@te Operation manual of the temperature control unit CAN Switch –...

  • Page 19: Commissioning

    2.3.1.2 Connecting connections PROCEDURE  Connect the jack >Huber-Unit< on the CAN Switch to the jack >RS232 Serial (with adapter ca- ble)< on the temperature control unit.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 20: Description Of Function

    The steps below must be performed as well. 2.3.3.1 Mass flow meter Depending on the mass flow meter used, readings are output as current or voltage. Follow these steps to calibrate the mass flow meter on the Pilot ONE. PROCEDURE  Go to the “Categories Menu”.

  • Page 21: Shutting Down

    2.3.4.1 Disconnecting connections PROCEDURE  Disconnect the jack >Huber-Unit< on the CAN Switch from the jack >RS232 Serial (with adapter cable)< on the temperature control unit.  Disconnect the jack >Com.G@te< on the CAN Switch from the jack on the side of the Com.G@te unit.

  • Page 22: Variant 3 (Flow Rate Control)

    Standard configuration MANUAL Chapter 2 2.4 Variant 3 (flow rate control) For temperature control units with or without a speed-controlled pump. Schematic representa- tion of variant Prerequisites: Required hardware Required documentation Temperature control unit Operation manual of the temperature control unit Com.G@te Operation manual of the temperature control unit CAN Switch...

  • Page 23: Commissioning

    2.4.1.2 Connecting connections PROCEDURE  Connect the jack >Huber-Unit< on the CAN Switch to the jack >RS232 Serial (with adapter ca- ble)< on the temperature control unit.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 24: Description Of Function

    The steps below must be performed as well. 2.4.3.1 Mass flow meter Depending on the mass flow meter used, readings are output as current or voltage. Follow these steps to calibrate the mass flow meter on the Pilot ONE. PROCEDURE  Go to the “Categories Menu”.

  • Page 25: Vpc-Bypass

    Chapter 2 MANUAL 2.4.3.2 VPC-Bypass Adjust the Required Setting when using VPC-Bypass in Pilot ONE. See the operation manual of the temperature control unit in section »Sub-category fluid properties«. 2.4.4 Shutting down Shut down the temperature control unit as described in the operation manual (Section »Shutting down«).

  • Page 26: Variant 4 (Flow Rate Control)

    Standard configuration MANUAL Chapter 2 2.5 Variant 4 (flow rate control) For temperature control units with or without a speed-controlled pump. Schematic representa- tion of variant Prerequisites: Required hardware Required documentation Temperature control unit Operation manual of the temperature control unit Com.G@te Operation manual of the temperature control unit CAN Switch...

  • Page 27: Commissioning

    2.5.1.2 Connecting connections PROCEDURE  Connect the jack >Huber-Unit< on the CAN Switch to the jack >RS232 Serial (with adapter ca- ble)< on the temperature control unit.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 28: Description Of Function

    The steps below must be performed as well. 2.5.3.1 Mass flow meter Depending on the mass flow meter used, readings are output as current or voltage. Follow these steps to calibrate the mass flow meter on the Pilot ONE. PROCEDURE  Go to the “Categories Menu”.

  • Page 29: Vpc-Bypass

    Chapter 2 MANUAL 2.5.3.2 VPC-Bypass Adjust the Required Setting when using VPC-Bypass in Pilot ONE. See the operation manual of the temperature control unit in section »Sub-category fluid properties«. 2.5.3.3 Pressure booster pump Unipump Adjust the interfaces when using the pressure booster pump Unipump in Pilot ONE. See the opera- tion manual of the temperature control unit in section »Connector POKO (floating contact) alarm«.

  • Page 30: Variant 5 (Flow Rate Control)

    Standard configuration MANUAL Chapter 2 2.6 Variant 5 (flow rate control) For temperature control units with or without a speed-controlled pump. Schematic representa- tion of variant Prerequisites: Required hardware Required documentation Temperature control unit Operation manual of the temperature control unit Com.G@te Operation manual of the temperature control unit CAN Switch...

  • Page 31: Commissioning

    2.6.1.2 Connecting connections PROCEDURE  Connect the jack >Huber-Unit< on the CAN Switch to the jack >RS232 Serial (with adapter ca- ble)< on the temperature control unit.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 32: Description Of Function

    The steps below must be performed as well. 2.6.3.1 Mass flow meter Depending on the mass flow meter used, readings are output as current or voltage. Follow these steps to calibrate the mass flow meter on the Pilot ONE. PROCEDURE  Go to the “Categories Menu”.

  • Page 33: Vpc-Bypass

    Chapter 2 MANUAL 2.6.3.2 VPC-Bypass Adjust the Required Setting when using VPC-Bypass in Pilot ONE. See the operation manual of the temperature control unit in section »Sub-category fluid properties«. 2.6.3.3 Pressure booster pump Unipump Adjust the interfaces when using the pressure booster pump Unipump in Pilot ONE. See the opera- tion manual of the temperature control unit in section »Connector POKO (floating contact) alarm«.

  • Page 34: Configuration: Remote Operation

    Schematic representa- tion of variant Prerequisites: Required hardware Required documentation Operation manual of the temperature control unit Temperature control unit Technical bulletin “Remote control using Pilot ONE” Connecting cables – Flow Rate Measurement and Control Errors and omissions excepted. V1.0.0en/30.03.16...

  • Page 35: Commissioning

    Install the temperature control unit as described in the operation manual (Section »Setup mode«). INFORMATION In Pilot ONE, the flow rate can be controlled by speed control or pressure control. The factory set- ting of the temperature control unit is: Speed control, 3500 rpm.

  • Page 36: Variant 1 (Flow Rate Measurement)

    Prerequisites: Required hardware Required documentation Operation manual of the temperature control unit Temperature control unit Technical bulletin “Remote control using Pilot ONE” Com.G@te Operation manual of the temperature control unit CAN Switch – Mass flow meter Operation manual of the mass flow meter Connecting cables –...

  • Page 37: Commissioning

     Connect the jack >Pilot ONE< on the CAN Switch to the bottom jack on the Pilot ONE.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 38: Description Of Function

    The mass flow meter detects and outputs the flow rate of the thermal fluid. You cannot control the flow rate in this variant. The operation of the temperature control unit is controlled via Pilot ONE, which is a separate unit from the temperature control unit.

  • Page 39: Shutting Down

     Disconnect the jack >Pilot ONE< on the CAN Switch from the bottom jack on the Pilot ONE.  Disconnect the jack >Com.G@te< on the CAN Switch from the jack on the side of the Com.G@te unit.

  • Page 40: Variant 2 (Flow Rate Control)

    Prerequisites: Required hardware Required documentation Operation manual of the temperature control unit Temperature control unit Technical bulletin “Remote control using Pilot ONE” Com.G@te Operation manual of the temperature control unit CAN Switch – Mass flow meter Operation manual of the mass flow meter Connecting cables –...

  • Page 41: Commissioning

     Connect the jack >Pilot ONE< on the CAN Switch to the bottom jack on the Pilot ONE.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 42: Description Of Function

    The mass flow meter detects the flow rate of the thermal fluid. In this variant, the flow rate is con- trolled by the speed-controlled pump built into the temperature control unit. The operation of the temperature control unit is controlled via Pilot ONE, which is a separate unit from the temperature control unit.

  • Page 43: Shutting Down

     Disconnect the jack >Pilot ONE< on the CAN Switch from the bottom jack on the Pilot ONE.  Disconnect the jack >Com.G@te< on the CAN Switch from the jack on the side of the Com.G@te unit.

  • Page 44: Variant 3 (Flow Rate Control)

    Prerequisites: Required hardware Required documentation Operation manual of the temperature control unit Temperature control unit Technical bulletin “Remote control using Pilot ONE” Com.G@te Operation manual of the temperature control unit CAN Switch – Mass flow meter Operation manual of the mass flow meter...

  • Page 45: Commissioning

     Connect the jack >Pilot ONE< on the CAN Switch to the bottom jack on the Pilot ONE.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 46: Description Of Function

    The mass flow meter detects the flow rate of the thermal fluid. In this variant, the flow rate is con- trolled by the VPC-Bypass. The operation of the temperature control unit is controlled via Pilot ONE, which is a separate unit from the temperature control unit.

  • Page 47: Vpc-Bypass

     Disconnect the jack >Pilot ONE< on the CAN Switch from the bottom jack on the Pilot ONE.  Disconnect the jack >Com.G@te< on the CAN Switch from the bottom jack on the Com.G@te unit.

  • Page 48: Variant 4 (Flow Rate Control)

    Prerequisites: Required hardware Required documentation Operation manual of the temperature control unit Temperature control unit Technical bulletin “Remote control using Pilot ONE” Com.G@te Operation manual of the temperature control unit CAN Switch – Mass flow meter Operation manual of the mass flow meter...

  • Page 49: Commissioning

     Connect the jack >Pilot ONE< on the CAN Switch to the bottom jack on the Pilot ONE.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 50: Description Of Function

    VPC-Bypass. The thermal fluid is circulated when the pressure booster pump Unipump is installed in the thermal fluid circuit of the external application. The operation of the temperature control unit is controlled via Pilot ONE, which is a separate unit from the temperature control unit. 3.5.3 Setup mode Install the temperature control unit as described in the operation manual (Section »Setup mode«).

  • Page 51: Vpc-Bypass

     Disconnect the jack >Pilot ONE< on the CAN Switch from the bottom jack on the Pilot ONE.  Disconnect the jack >Com.G@te< on the CAN Switch from the jack on the side of the Com.G@te unit.

  • Page 52: Variant 5 (Flow Rate Control)

    Prerequisites: Required hardware Required documentation Operation manual of the temperature control unit Temperature control unit Technical bulletin “Remote control using Pilot ONE” Com.G@te Operation manual of the temperature control unit CAN Switch – Mass flow meter Operation manual of the mass flow meter...

  • Page 53: Commissioning

     Connect the jack >Pilot ONE< on the CAN Switch to the bottom jack on the Pilot ONE.  Connect the jack >Com.G@te< on the CAN Switch to the jack on the side of the Com.G@te unit.

  • Page 54: Description Of Function

    The thermal fluid is circulated when the pressure boost- er pump Unipump is installed in the thermal fluid circuit of the external application. The operation of the temperature control unit is controlled via Pilot ONE, which is a separate unit from the tem- perature control unit.

  • Page 55: Vpc-Bypass

     Disconnect the jack >Pilot ONE< on the CAN Switch from the bottom jack on the Pilot ONE.  Disconnect the jack >Com.G@te< on the CAN Switch from the jack on the side of the Com.G@te unit.
  • Page 56 Peter Huber Kältemaschinenbau AG Werner-von-Siemens-Straße 1 D-77656 Offenburg / Germany tel. +49-781-9603-0 fax +49-781-57211 e-mail: info@huber-online.com www.huber-online.com H o tli n e : +4 9- 7 81 - 9603 -24 4...

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