Huber KISS Series Operation Manual
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Huber KISS Series Operation Manual

Immersion circulator
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Immersion Circulator

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  • Page 1 KISS® Immersion Circulator...
  • Page 3 OPERATION MANUAL KISS® Immersion Circulator...
  • Page 5 OPERATION MANUAL Immersion circulator KISS® This operation manual is a translation of the original operation manual. VALID FOR: KISS® E KISS® 1xx KISS® 2xx Abbreviations used in model names: A = polycarbonate bath, B = stainless steel bath, BX = telescope arm, C = cooling coil V1.2.0en/11.12.20//0.3.1 KISS Immersion Circulator...
  • Page 6 OPERATION MANUAL The control panel: Displays and keys KISS Immersion Circulator V1.2.0en/11.12.20//0.3.1...

  • Page 7: Table Of Contents

    OPERATION MANUAL Table of contents V1.2.0en/11.12.20//0.3.1 Introduction Details on the declaration of conformity ............12 Safety ......................12 1.2.1 Symbols used for Safety Instructions .............. 12 1.2.2 Representation of safety identifiers ............... 13 1.2.3 Proper operation ..................... 13 1.2.4 Reasonably foreseeable misuse ..............14 Responsible bodies and operators –...
  • Page 8 OPERATION MANUAL Function description Function description of the temperature control unit ........28 3.1.1 General functions .................... 28 3.1.2 Other functions ....................28 Information on the thermal fluids ..............28 To be noted when planning the test ............. 29 Display and control instruments ..............30 3.4.1 Display ......................
  • Page 9 OPERATION MANUAL 6.3.1.2 Command “L” (Limit) .................. 44 6.3.1.3 Command “G” (General) ................45 6.3.2 PP commands ....................46 Service/maintenance Displays in the event of faults ............... 48 Electrical fuse ....................49 Maintenance ....................49 7.3.1 Function check and visual inspection ............. 49 7.3.2 Replacing temperature control or coolant hoses ...........
  • Page 10 OPERATION MANUAL KISS Immersion Circulator V1.2.0en/11.12.20//0.3.1...
  • Page 11 Peter Huber Kältemaschinenbau AG as Huber company or Huber. Liability for errors and misprints excluded. The following trademarks and the Huber logo are registered trademarks of Peter Huber Kältemaschinenbau AG in Germany and/or other countries worldwide: BFT®, CC®, Chili®, Com.G@te®, Compatible Control®, CoolNet®, DC®, E-grade®, Grande Fleur®, KISS®, Minichiller®, Ministat®, MP®, MPC®, Peter Huber Minichiller®, Petite Fleur®,...

  • Page 12: Introduction

    Introduction OPERATION MANUAL Chapter 1 Introduction Details on the declaration of conformity The equipment complies with the basic health and safety requirements of the European Directives listed below: ▪ Machinery Directive ▪ Low Voltage Directive ▪ EMC Directive Safety 1.2.1 Symbols used for Safety Instructions Safety instructions are marked by the below combinations of pictograms and signal words.

  • Page 13: Representation Of Safety Identifiers

     The EU declaration of conformity becomes invalid if any modifications are made to the tem- perature control unit without the approval of Huber.  Only specialists trained by Huber may carry out modifications, repairs or maintenance work.  The following must be observed without fail: ...

  • Page 14: Reasonably Foreseeable Misuse

    ▪ Your system, which uses our temperature control unit, must be as safe. ▪ The responsible body must design the system to ensure it is safe. ▪ Huber is not responsible for the safety of your system. The responsible body is responsible for the safety of the system.

  • Page 15: Proper Disposal Of Resources And Consumables

    Introduction Chapter 1 OPERATION MANUAL tem’s design and beyond the control of Huber. ▪ It is the responsibility of the system integrator to ensure that the overall system, into which this temperature control unit is integrated, is safe. ▪ The >Mains isolator< [36] (if present) may be provided with a facility to lock the main isolator in the off position to facilitate safe system installation and maintenance of the temperature control unit.

  • Page 16: Safety Devices To Din 12876

    Introduction OPERATION MANUAL Chapter 1 1.4.2 Safety devices to DIN 12876 The rating of your temperature control unit is stated on the data sheet in the appendix. Rating of laboratory Temperature Classification Technical requirements Identification thermostats and control medium laboratory baths Non-combustible Overheat protection Combustible...

  • Page 17: Further Protective Devices

    Introduction Chapter 1 OPERATION MANUAL 1.4.3 Further protective devices Emergency strategy – isolate the power supply! To determine the type of switch or switch combination your temperature control unit is equipped with, please refer to the connection sketch starting on page 58 in the section »Annex«. Temperature control units with >Mains isolator<...

  • Page 18: Commissioning In-Plant Transport

    Commissioning OPERATION MANUAL Chapter 2 Commissioning In-plant transport Temperature control unit is not transported / moved according to the specifications in this oper- ation manual DEATH OR SERIOUS INJURY DUE TO CRUSHING  Always transport / move the temperature control unit according to the specifications in this operation manual.

  • Page 19: Temperature Control Unit Without Lifting Eyes

    Commissioning Chapter 2 OPERATION MANUAL ▪ Do not lift and transport the temperature control unit at the lifting eyes alone and without aids. ▪ Lift and transport the temperature control unit at the lifting eyes only with a crane or an industrial truck. ▪...

  • Page 20: Positioning The Temperature Control Unit

    Commissioning OPERATION MANUAL Chapter 2 ▪ The leveling feet can only be mounted while the temperature control unit is lifted. ▪ Secure the temperature control unit against slipping and/or lowering. ▪ Do not stand or lie under the temperature control unit while mounting the leveling feet. ▪...
  • Page 21 Commissioning Chapter 2 OPERATION MANUAL Make sure there is adequate fresh air available at the site for the circulation pump and the com- pressors. The warm exhaust air must be able to escape upwards unhindered. Free-standing model For the connection data, see the data sheet (from page 58 in Section »Annex«). Use of the temperature control unit is permitted only under normal ambient conditions in accord- ance with DIN EN 61010-1:2011: ▪...

  • Page 22: Emc-Specific Notes

    Commissioning OPERATION MANUAL Chapter 2 2.3.1 EMC-specific notes Connecting cables in general Prerequisites for a failure-free operation of the temperature control units incl. their connections with external applications: Installation and wiring must be carried out professionally. Topics affected: “Electrical safety“ and “EMC-compliant wiring“.

  • Page 23: Wrench Sizes And Torques

    The responsible body is responsible for the insulation of connection valves. ▪ We exclusively recommend reinforced hoses for connecting to the cooling water supply. Cooling water and insulated temperature control hoses can be found in the Huber catalogue under Accessories. Wrench sizes and torques Note the wrench sizes that result for the pump connection on the temperature control unit.
  • Page 24 See the data sheet from page 58 in section »Annex« for information on the ma- terials used.  Take suitable measures to maintain the warranty conditions.  For information about water quality, see www.huber-online.com. Usage of un-filtered river/sea or ocean water as cooling water DAMAGE TO THE TEMPERATURE CONTROL UNIT ...

  • Page 25: Temperature Control Unit With Batch

    Commissioning Chapter 2 OPERATION MANUAL Temperature control unit with batch 2.8.1 Operation as bath thermostat Figure bath thermo- stat Note the volume displacement caused by a sample (e.g. Erlenmeyer flask). Place your sample into the empty bath. Only then fill in a sufficient amount of temperature control medium. Also note that the level of the temperature control medium drops when you remove the sample.

  • Page 26: Installing Collecting Container

     Install burst disks on the application itself (at the feed and discharge lines).  Install a bypass upstream of the valves/quick-release couplings for the application.  Matching accessories (e.g. bypasses to reduce pressure) can be found in the Huber catalog. Example: Connecting...

  • Page 27: Connection Using Socket With Protective Earth (Pe)

    Commissioning Chapter 2 OPERATION MANUAL 2.11.1 Connection using socket with protective earth (PE) Connecting to a power socket without protective earth (PE) MORTAL DANGER FROM ELECTRIC SHOCK  Always connect the temperature control unit to safety sockets (PE). Damaged power cable/power cable connection MORTAL DANGER FROM ELECTRIC SHOCK ...

  • Page 28: Function Description

    Function description OPERATION MANUAL Chapter 3 Function description Function description of the temperature control unit 3.1.1 General functions The heating circulators are temperature control units ideally suited for the thermoregulation of baths. Due to the powerful heat technology,short heating times can be achieved. 3.1.2 Other functions A pump ensures the thermal fluid is circulated.

  • Page 29: To Be Noted When Planning The Test

    For the permissible temperature range, refer to the datasheet from page 58 in Section »Annex«. For thermal fluids we recommend the media listed in the Huber catalog. The name of a thermal fluid is derived from its working temperature range and its viscosity at 25 °C.

  • Page 30: Display And Control Instruments

    Function description OPERATION MANUAL Chapter 3 Display and control instruments The control panel: Displays and keys 3.4.1 Display Home screen: Temperature control is active Home screen: Temperature control is inactive or an error message is displayed KISS Immersion Circulator V1.2.0en/11.12.20//0.3.1...

  • Page 31: Control Instruments

    Function description Chapter 3 OPERATION MANUAL Home screen: Designation Description Explanation of the display Display of the setpoint limit. You can set the setpoint only within this range. You can change this limit in the menu item “Protection Options” and then Temperature limit for setpoint “Setpoint Minimum”...

  • Page 32: Esc Key

    Function description OPERATION MANUAL Chapter 3 3.4.2.3 ESC key Pressing the >ESC key< [D] cancels changes / entries. The display changes to the previous screen without saving a change / entry. Pressing the >ESC key< [D] brings you back to the previous screen, all the way to the home screen.

  • Page 33: Menu Function

    2) RS232 2 (setting of “Baud rate” and “Mode” (HuberBus)) Interfaces 3) USB device (setting of “Baud rate” and “Mode” (HuberBus)) Only the Huber service engineer is allowed to use the "STBus" mode. 4) Floating contact (selection of “Off”, “Alarm” and “Unipump/PCS”) –...

  • Page 34: Functional Examples

    Function description OPERATION MANUAL Chapter 3 Functional examples 3.6.1 Selecting a language PROCEDURE  Press both >Arrow keys< [B] to invoke the main menu.  Use the >Arrow keys< [B] to select the menu item “System”.  Press the >SET key< [C] to confirm your selection. ...

  • Page 35: Setup Mode

    Setup mode Chapter 4 OPERATION MANUAL Setup mode Setup mode Moving the temperature control unit during operation SERIOUS BURNS/FREEZING OF THE HOUSING PARTS/ESCAPING THERMAL FLUID  Do not move temperature control units that are in operation. 4.1.1 Turning on the temperature control unit PROCEDURE ...

  • Page 36: Setting The Overtemperature Protection

    Setup mode OPERATION MANUAL Chapter 4 thermal fluid just filled is higher than the cut-out value set for the overtemperature protection. Set the overtemperature protection to the thermal fluid you are using. Please note: The printed scale can deviate by - 25 K from the set cut-out value. 4.1.3.2 Setting the overtemperature protection Setting the...

  • Page 37: Filling, Venting, Degassing And Draining

    Setup mode Chapter 4 OPERATION MANUAL Filling, venting, degassing and draining The illustration “connection diagram” can be found on page 58 in section »Annex«. Extremely hot / cold surfaces, connections and thermal fluids BURNS/FREEZING OF LIMBS  Surfaces, connections and tempered thermal fluids can be extremely hot or cold depending on the operating mode.

  • Page 38: Degassing Of Bath Thermostat

    Setup mode OPERATION MANUAL Chapter 4  Check the level in the collecting container. Empty the container when necessary and dispose of its contents properly.  In case of overfilling, drain thermal fluid via the >Drain< [8] into a suitable container (see page 38 the section »Draining the bath thermostat«.
  • Page 39 Setup mode Chapter 4 OPERATION MANUAL PROCEDURE Baths with >Drain valve< [4]  Remove the knurled screw at the >Drain< [8].  Connect a suitable drain hose to the >Drain< [8].  Place the other end of the hose in a suitable container. ...

  • Page 40: Normal Operation Automatic Operation

    Normal operation OPERATION MANUAL Chapter 5 Normal operation Automatic operation Extremely hot / cold surfaces, connections and thermal fluids BURNS/FREEZING OF LIMBS  Surfaces, connections and tempered thermal fluids can be extremely hot or cold depending on the operating mode. ...

  • Page 41: Interfaces And Data Communication

    Interfaces and data communication Chapter 6 OPERATION MANUAL Interfaces and data communication Connecting to the interfaces at the temperature control unit during operation DAMAGE TO THE INTERFACES  When devices in operation are connected with interfaces of the temperature control unit, interfaces may get damaged.

  • Page 42: Pt100 Process Display Sensor Port (Option)

    A temperature sensor located in the connected application (Pt100, 4-wire technology, Lemosa con- nector) is connected to the Pt100 port. It records and displays the external actual temperature. Only use shielded sensor cables. We recommend the external Pt100 process sensor from the Huber accessories program. Pin assignment (front view)

  • Page 43: Data Communication

    The next command can be sent once a complete response was received. The typical response time is less than 300 ms. You need the software “SpyControl” to transmit commands. The software can be downloaded from the download area of www.huber-online.com. 6.3.1 LAI commands There are 3 commands to communicate LAI commands to the temperature control unit: “V”...

  • Page 44: Command "V" (Verify)

    The hex value C6h is appended as two ASCII characters “C” (43h) and “6” (36h). The slave responds: [S01V14Huber ControlC1\r The 13 bytes of the data set “Huber Control” plus the 7 bytes in front of the data set result in a data field length of 20 bytes = 14h bytes.

  • Page 45: Command "G" (General)

    Interfaces and data communication Chapter 6 OPERATION MANUAL 6.3.1.3 Command “G” (General) This command transmits the most important temperatures and status information in a cycle. A modified setpoint is not stored in the permanent memory, i.e. this value is lost when switching off the machine.

  • Page 46: Pp Commands

    Interfaces and data communication OPERATION MANUAL Chapter 6 Byte ASCII Description Alarm status Meaning of the characters in the response string: 9. Byte 30h / 31h 0 / 1 “0” (30h) = No alarm; “1” (31h) = Any number other than “0” is an alarm 10.
  • Page 47 Interfaces and data communication Chapter 6 OPERATION MANUAL Available read com- Function Master sends Slave responds Description mands Read the set- SP?\r\n SP +02500\r\n The setpoint is set to 25.00 °C. point Read the inter- TI?\r\n TI +02499\r\n Currently, the internal actual value is 24.99 °C. nal actual value TE +02499\r\n Currently, the external actual value is 24.99 °C.

  • Page 48: Service/Maintenance Displays In The Event Of Faults

    Service/maintenance OPERATION MANUAL Chapter 7 Service/maintenance Displays in the event of faults An alarm signal (xx Hz) is sounded in the event of a fault and the temperature control unit displays an alarm or warning message on the OLED display. Overview of Code Cause...

  • Page 49: Electrical Fuse

    Performing maintenance work not described in these operation manual MATERIAL DAMAGE ON THE TEMPERATURE CONTROL UNIT  Please contact Huber for maintenance work that is not described in these operation manual.  Maintenance work not described in these operation manual is reserved for qualified specialists trained by Huber.

  • Page 50: Replacing Temperature Control Or Coolant Hoses

    / water quality water quality is available at: or operators www.huber-online.com Have the exchange only carried out Exchange safety- by certified personnel (such as Huber relevant electric service engineers). Please contact Operating and electrome- 20 years Customer Support. The telephone...

  • Page 51: Thermal Fluid Inspection, Replacement And Circuit Cleaning

    Service/maintenance Chapter 7 OPERATION MANUAL Thermal fluid inspection, replacement and circuit cleaning The illustration “connection diagram” can be found on page 58 in section »Annex«. Extremely hot / cold surfaces, connections and thermal fluids BURNS/FREEZING OF LIMBS  Surfaces, connections and tempered thermal fluids can be extremely hot or cold depending on the operating mode.
  • Page 52 Service/maintenance OPERATION MANUAL Chapter 7 Mixing different thermofluids in a thermal fluid circuit PROPERTY DAMAGE  Do not mix different types of thermofluid (such as mineral oil, silicone oil, synthetic oil, water, etc.) in a thermofluid circuit.  The thermal fluid circuit must be rinsed when changing from one type of thermal fluid to an- other.

  • Page 53: Cleaning The Surfaces

     The decontamination process depends on the type and quantity of the materials used.  Consult the relevant safety data sheet.  You will find a prepared return receipt at www.huber-online.com. As the responsible body you are responsible for carrying out decontamination before third-party personnel come into contact with the temperature control unit / accessory.

  • Page 54: Shutting Down

    Shutting down OPERATION MANUAL Chapter 8 Shutting down Safety instructions and basic principles Connection/adjustment to the power supply not carried out by an electrician and/or connection to a power socket without protective earth (PE) MORTAL DANGER FROM ELECTRIC SHOCK  Have the connection/adjustment to the power supply carried out by an electrician. ...

  • Page 55: Draining The Temperature Control Unit

    Shutting down Chapter 8 OPERATION MANUAL Draining the temperature control unit PROCEDURE  Drain the temperature control unit as described from page 37 in section »Filling, venting, degas- sing and draining«. Draining the cooling water This section must be observed when using water-cooled temperature control units. 8.4.1 Draining process Pressurized cooling water connections...

  • Page 56: Shipping

    (e.g. refrigeration and air conditioning com- panies). Huber temperature control units and Huber accessories are made of high quality, recyclable materi- als. For example: Stainless steel 1.4301 / 1.4401 (V2A), copper, nickel, FKM, Perbunan, NBR, ceram- ic, carbon, Al-Oxid, red brass, brass, nickel-plated brass and silver solder.

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