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Summary of Contents for Heinrichs BGF
- Page 1 Variable-Area Flow Meter for Horizontal and Vertical Installation Installation and Operating Instructions...
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Page 2: Table Of Contents
Heinrichs Messtechnik BGF Installation and Operating Instructions Contents Introduction ............................. 4 Identification............................4 Supplier/manufacturer ............................ 4 Product type ..............................4 Issue date ................................. 4 Version no................................ 4 Applications ............................. 4 Safety instructions ........................... 4 Intended use ..............................4 Installation, start-up and operating personnel ....................4 Packaging / Storage / Transportation ....................... - Page 3 Spare parts ............................. 22 Exploded views ............................23 22.1 Fitting with measuring body .......................... 23 22.1.1 BGF-..standard version DN 15-25 ......................23 22.1.2 BGF-..standard version DN 50-80 ......................23 22.2 Indicator unit ..............................24 22.2.1 Complete indicator unit, local with scale ...................... 24 22.2.2 Complete indicator unit with 1 limit switch SJ 3,5 N ..................
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Page 4: Introduction
These Installation and Operating Instructions serve as a tool for the correct installation, operation and maintenance of the device. They are a supplement to the BGF Device Description. Read the manual carefully before the device is installed and put into use. It does not include special versions or applications. -
Page 5: Operational Mode And System Design
Heinrichs Messtechnik BGF Installation and Operating Instructions Operational mode and system design 6.1 Measuring principle The measuring element consists of a sharp-edged measuring ring and a conical measuring body with a compression spring. If a medium flows with sufficient velocity through the measuring ring, the position of the measuring body will be shifted until the flow force and the measuring body plus the spring tension establish equilibrium. -
Page 6: Measuring Range Chart
Heinrichs Messtechnik BGF Installation and Operating Instructions 7.3 Measuring range chart Measuring range chart BGF Body Range Measuring rang water Measuring range air Press. Note ASME S… st.st. code (1000 kg/m3; 1 mPas) loss EN1092-1 B16.5-2003 (1.013 bar abs., 20°C) P…... -
Page 7: Model Es-Ppa And Es-Ff
9.1 Measuring Accuracy 9.1.1 Reference conditions Water 20°C 9.1.2 Measured error BGF-S/P ± 2.0 % of actual value acc VDI/VDE 3513-2 (qG=50%) for local display Additional inaccuracy for: ES transmitter = ± 0.2% 9.1.3 Repeatability ±0.8 % of full scale 9.2 Influence of ambient temperature... -
Page 8: Mounting/Start-Up
Heinrichs Messtechnik BGF Installation and Operating Instructions Flow from left to right Flow from top to bottom Flow from right to left 10.1.1 Mounting/start-up Before installation check whether the measuring body is free from containment. The instrument must be mounted vertically or horizontally according the ordered confirmed flow direction. -
Page 9: Device Settings
Heinrichs Messtechnik BGF Installation and Operating Instructions 10.1.2 Device settings The measuring equipment is delivered ready for operation according to your order specifications. The limit transducers are set to the desired values. If you have submitted no requirements, the basic setting for 1 switch: Minimum contact switching point at 10% of descending flow (damped/closed-circuit principle). -
Page 10: Installation In Hazardous Areas
Heinrichs Messtechnik BGF Installation and Operating Instructions 10.1.5 Installation in hazardous areas 10.1.5.1 Without electrical equipment The basic version of the flow meter is a non-electrical device without its own ignition sources and meets DIN EN 13463-1 requirements. It can be used in hazardous areas that require Category 2 equipment. -
Page 11: Ambient Conditions
Heinrichs Messtechnik BGF Installation and Operating Instructions 10.1.5.3 Atmospheric conditions In accordance with EN 1127, a “potentially explosive atmosphere“ is defined as a mixture of air and combustible gases, vapour, mist or dust under atmospheric conditions. Such conditions are defined in EN 13463-1, para. 1, with values Tatm = -20 °C to +60 °C and Patm = 0.8 to 1.1 bar. -
Page 12: Fluid Conditions
Heinrichs Messtechnik BGF Installation and Operating Instructions 10.3 Fluid conditions 10.3.1 Fluid temperature ranges Model Fitting Measuring body Fluid- Material Material Temperature BGF-S st.st. st.st. -40°C up to 200°C BGF-S st.st. PTFE -20°C up to 125°C BGF-S st.st. 0°C up to 80°C BGF-P st.st./PTFE... -
Page 13: Fluid Pressure Limit
Heinrichs Messtechnik BGF Installation and Operating Instructions 10.3.3 Fluid pressure limit Standard version: BGF-S DN 15/25/40/50/80 PN 40 BGF-P DN 15/25/50/80 PN 16 Special version: BGF-S up to PN 400 10.3.4 Inlet and outlet sections Inlet and outlet sections are not required for a linear flow profile of the fluid. For an extremely non-linear flow profile (e.g. shut- off/control valves are located in front of the meter), we recommend an inlet section with a mounting length of 250 mm (see also guidelines in accordance with VDI/VDE 3513). -
Page 14: Dimensional Drawing With Heating Connection
Heinrichs Messtechnik BGF Installation and Operating Instructions 11.1.1.2 Version with threaded connection Dimensions: Fitting NPT(f) / G(f) PN / CL (in) (mm) 1/4-3/8-1/2-3/4 40 / 300 77,0 1/4-3/8-1/2-3/4 40 / 300 80,1 3/4-1-1 1/4 40 / 300 87,9 1 1/4-1 1/2-2... -
Page 15: Indicator Housing Made Of Stainless Steel
Heinrichs Messtechnik BGF Installation and Operating Instructions 11.1.3 Indicator housing made of stainless steel 11.1.3.1 Version with flange connection Dimensions Fitting DN / ASME PN / CL Ø l.W. (mm) (mm) 15 / 1/2" 40 / (150/300) 99,5 25 / 1"... -
Page 16: Weights
Heinrichs Messtechnik BGF Installation and Operating Instructions 11.2 Weights Fitting Fitting Size Weight (kg) Weight (kg) DIN EN Alum.Indicator St.st. indicator DN 15 DN 25 DN 40 DN 50 10,0 DN 80 12,8 13,5 Fitting Fitting Size Weight (kg) Weight (kg) ASME CL 150 Alum.Indicator... -
Page 17: Process Connection
Heinrichs Messtechnik BGF Installation and Operating Instructions 11.4 Process connection Fitting BGF-S BGF-P DN 15 PN 40 PN 16 DN 25 PN 40 PN 16 DN 40 PN 40 PN 16 DN 50 PN 40 PN 16 DN 80 PN 40... -
Page 18: Electrical Connection
Heinrichs Messtechnik BGF Installation and Operating Instructions 11.6 Electrical connection Wiring To connect the power supply, remove the indicator cover, insert the connector cable into the cable gland and attach it to the terminals according to the terminal diagram. Tighten the cable gland securely, remount the indicator cover and close it tightly. -
Page 19: Wiring Diagram For Es Transmitter With 4-20 Ma Output And 2 Limit Switches
Heinrichs Messtechnik BGF Installation and Operating Instructions 11.6.2 Wiring diagram for ES transmitter with 4-20 mA output and 2 limit switches 11.6.3 Wiring diagram for ES transmitter with 4- 20 mA output, pulse output and limit switch Page 19 of 38... -
Page 20: Wiring Diagram For Inductive Limit Switches Kei
Heinrichs Messtechnik BGF Installation and Operating Instructions 11.6.4 Wiring diagram for inductive limit switches KEI 11.6.5 Wiring diagram for KEM 1 and KEM 2 micro switches 11.6.6 Devices with unconnected cable end For simple electrical connection, especially at the units with stainless steel display housing, the device can be supplied with a cable end (silicon cable). -
Page 21: Ce Marking
Protective Systems for Use in Potentially Explosive Atmospheres), the Electromagnetic Compatibility (EMC) Directive 89/336/EEC and the Pressure Equipment Directive 97/23/EC. Heinrichs Messtechnik confirms compliance with the directives by attaching the CE mark. 15 Order information Please include the following information in your order: Product data, specific weight, temperature, pressure, viscosity, material design, connection size, measuring range, desired accessories, required approvals and material certificates. -
Page 22: Returning Devices For Repair And Service
This also applies to possible hollow spaces and fissures in the devices. If repair is necessary, confirm the above-mentioned item in writing (please use the form in the Appendix). If hazardous materials remain in or on the device after it has been returned, Heinrichs Messtechnik shall be authorized to remove them at the client’s expense without further inquiry. -
Page 23: Exploded Views
BGF Installation and Operating Instructions 22 Exploded views 22.1 Fitting with measuring body Name Part no. Fitting Measuring body Resetting spring 22.1.1 BGF-..standard version DN 15-25 22.1.2 BGF-..standard version DN 50-80 Page 23 of 38 Subject to change without notice... -
Page 24: Indicator Unit
Heinrichs Messtechnik BGF Installation and Operating Instructions 22.2 Indicator unit Name Part no. Indicator base plate 1 x M 20 x 1.5 Inner earthing connection Bearing assembly Fixing screws for bearing unit Dummy plug M 20 x 1.5 c/w o.ring... -
Page 25: Complete Indicator Unit With 2 Limit Switches Sj 3,5 N
Heinrichs Messtechnik BGF Installation and Operating Instructions 22.2.3 Complete indicator unit with 2 22.2.4 Complete indicator unit with limit switches SJ 3,5 N 1 pc SPDT micro switch 22.2.5 Complete Indicator unit with 22.2.6 Complete Indicator unit with 2 pcs SPDT micro switches KEM transmitter ES Ex HART... -
Page 26: Model Code
Heinrichs Messtechnik BGF Installation and Operating Instructions 22.3 Model Code Material Stainless Steel, process temperature ≤ 350°C Stainless Steel, Wetted Parts PTFE, process temperature ≤ 125°C, process pressure max. 16 bar (not for size "H5" available) Nominal Fitting-Size Measuring Range-Code 1/2"... - Page 27 Heinrichs Messtechnik BGF Installation and Operating Instructions 206R 2" Class 150 RF ASME B16.5-2003 226R 2" Class 300 RF ASME B16.5-2003 Thread connections (installation length: 300mm, float not removable) 4050 G1-1/4" female thread 6060 1-1/4" NPT(f) 4060 6070 G1-1/2" female thread 1-1/2"...
- Page 28 Heinrichs Messtechnik BGF Installation and Operating Instructions 1 x inductive switch, Type SJ 3,5 N 2 x inductive switch, Type SJ 3,5 N 1 x inductive switch, Type SJ 3,5 SN (safety design) 2 x inductive switch, Type SJ 3,5 SN (safety design)
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Page 29: Decontamination Certificate For Device Cleaning
Heinrichs Messtechnik BGF Installation and Operating Instructions 23 Decontamination certificate for device cleaning Company: ..........Name: .......... Street: ..........Tel.-Nr.: ........PLZ / postal code....../ Town: ............The enclosed Flow Meter Model ……………..………..….. Comm.-Nr. / Ser.- Nr.: has been used with media :.................. -
Page 30: Ec Type Examination Certificate
Heinrichs Messtechnik BGF Installation and Operating Instructions 24 EC Type Examination Certificate Page 30 of 38 Subject to change without notice... - Page 31 Heinrichs Messtechnik BGF Installation and Operating Instructions Page 31 of 38 Subject to change without notice...
- Page 32 Heinrichs Messtechnik BGF Installation and Operating Instructions Page 32 of 38 Subject to change without notice...
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- Page 35 Heinrichs Messtechnik BGF Installation and Operating Instructions Page 35 of 38 Subject to change without notice...
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Page 36: Declaration Of Conformity
Heinrichs Messtechnik BGF Installation and Operating Instructions 25 Declaration of conformity Konformitätserklärung Declaration of Conformity . 16.4111.02 Hersteller: Heinrichs Messtechnik GmbH Manufacturer: Robert-Perthel-Strasse 9 50739 Köln Produktbeschreibung: Schwebekörper-Durchflussmessgerät vom Typ BG* Product description: Variable Area Flowmeter Model BG* Hiermit erklären wir, in alleiniger Verantwortung, dass das oben genannte Messsystem den Anforderungen der folgenden EU- Richtlinien, einschließlich allen bis heute veröffentlichten Änderungen bzw. - Page 37 Heinrichs Messtechnik BGF Installation and Operating Instructions Anhang N zur Konformitätserklärung Annex N of the Declaration of Conformity . 16.4111.02 Produktbeschreibung: Schwebekörper-Durchflussmessgerät vom Typ BG* Product description: Variable Area Flowmeter Model BG* Die Konformität mit den auf Seite 1 genannten Richtlinien diese Erklärung wird nachgewiesen durch die Einhaltung folgenden Normen (gegebenenfalls abhängig von Gerätvariante):...
- Page 38 Heinrichs Messtechnik BGF Installation and Operating Instructions Anhang X zur Konformitätserklärung Annex X of the Declaration of Conformity . 16.4111.02 Produktbeschreibung: Schwebekörper-Durchflussmessgerät vom Typ BG* Product description: Variable Area Flowmeter Model BG* Gerät Zulassungen / Device certification EG-Baumusterprüfbescheinigung Nachtrag Kennzeichnung...
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