E-Z-GO 2Five Electric Service Manual page 152

WEATHER PROTECTION
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions, Warnings and Dangers.
B
Remove the windshield wiper arm; if the vehicle is equipped with a windshield wiper motor.
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Fig. 2 Windshield Trim Removal
3. Work the windshield knife into place under the glass.
Draw the knife towards you, steadily rocking back and
forth while pulling on the knife. Work around the whole
windshield to break the urethane seal.
4. If the windshield is in one piece, install the handles
with suction cups, making sure the suction cups are
securely locked to the windshield.
5. Hold onto the suction cup handles and have an assis-
tant push the windshield outward from inside the vehi-
cle.
6. Lift the windshield off and discard properly if broken,
broken, cracked or badly chipped.
7. Remove the old urethane bead from the windshield
opening using a utility knife.
Remove old urethane
bead from these
surfaces
Fig. 3 Remove Urethane Bead
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Installation
1. Attach the handles with suction cups, making sure the
suctions cups are securely locked to the outside of the
windshield.
2. Place the windshield, with the outside surface facing
downward on a table or pair of stable supports.
3. Clean the windshield, make sure that the mounting
surface and edges are free from all dirt, oil or grease.
4. Align the end of the windshield seal (3) to the top edge
of the windshield (4), work down along the side of the
windshield with the seal lip facing outward. Press the
seal opening around the edge of the glass and apply
pressure to the back of the glue bead. Repeat for the
other side of the windshield.
5. Apply the windshield primer to the inner mounting sur-
face of the windshield. Allow the primer to cure for 10
minutes.
6. Apply the urethane adhesive in the center of the black
band on the outer edge of the windshield, all four
sides.
7. Place the removable spacers on the lower edge of the
windshield mounting frame.
8. Lift the windshield carefully and place the bottom edge
on the removable spacers, centered between the
outer frame tubes. Pivot the windshield towards the
OPS frame and position the windshield on the mount-
ing frame.
9. Apply light pressure to the windshield to ensure proper
seating of the urethane adhesive. Allow 60 minutes for
Repair and Service Manual
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Fig. 4 Edge Trim Installation
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