Related Manuals for Flexicon PF7
Summary of Contents for Flexicon PF7
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Page 1: Table Of Contents
PF7 Peristaltic Filler User Manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 Safety notes 4 Peristaltic pumps - an overview 5 When you unpack your pump 5.1 Unpacking your pump 5.2 Packaging disposal 5.3 Inspection 5.4 Components supplied 5.5 Storage... - Page 2 10 Control wiring 11 Pump specifications 11.1 Specification ratings 12 Troubleshooting 13 Pump maintenance (including cleaning) 13.1 Service 13.2 Cleaning 13.3 Pumphead Removal 14 Warranty 15 Information for returning pumps 16 Name and address of manufacturer 17 Disclaimers m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
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Page 3: Declaration Of Conformity
Declaration of conformity m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 4: Declaration Of Incorporation
Declaration of incorporation m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 5: Safety Notes
This symbol, used on the pump and in the manual, means: Personal Protective Equipment (PPE) must be worn. This symbol, used on the pump and in the manual, means: Recycle this product under the terms of the EU Waste Electrical and Electronic Equipment (WEEE) Directive. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... - Page 6 If hazardous fluids are to be pumped, safety procedures specific to the particular fluid and application must be put in place to protect against injury to persons. This product does not comply with the ATEX directive and must not be used in explosive atmospheres. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
- Page 7 The PF7 contains a non- replaceable Manganese Dioxide Lithium Battery (Li/MnO IEC CR2032, with a typical capacity of 225mAh, containing 0.07g of Lithium. Primary operator protection from rotating parts of this pump is provided by isolating the pump from mains power before opening the pump head tube bridge.
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Page 8: Peristaltic Pumps - An Overview
Peristaltic pumps operate on the positive displacement principle. They are particularly suitable for metering, dosing and dispensing applications. Pumps are easy to install, simple to operate and inexpensive to maintain. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 9: When You Unpack Your Pump
Check that all components are present. Inspect components for damage in transit. If anything is missing or damaged, contact your distributor immediately. Components supplied • PF7 pump drive unit, fitted with QC12 pumphead • A QC12 pumphead tube clamp set •... -
Page 10: Pump Operation
If the pump is stopped part way through a fill, a message stating this will be displayed. Glossary of icons The PF7 uses a range of graphical icons to help navigation, in both the smart key function indicator area and the screen info bar area. Smart key icons... -
Page 11: Switching The Pump On For The First Time
EXTERNAL INPUT FILL ACTIVATION BY RECALIBRATION REMINDER KEYPAD RECALIBRATION REQUIRED (Red Icon) Switching the pump on for the first time Powering up Power up the pump. The pump displays the start-up screen with the Flexicon logo. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... - Page 12 Keypad to start each fill, requires to be pressed to start every fill. External input to start each fill , starts a fill whenever a signal is received through the start input pin. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
- Page 13 By setting a PIN number, a 4 digit number will be required to log in as the pump administrator. A log in is required whenever the pump is powered on or a user has logged out. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
- Page 14 Ensure you keep a record of PIN numbers. If you lose them contact your local Watson-Marlow Ltd or Flexicon representative. Press if a pin is not required or press if a PIN is required If a pin is required, enter a 4 digit number using the numeric keypad Re-enter the PIN when requested.
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Page 15: Switching The Pump On In Subsequent Power Cycles
If a PIN has been set for the selected user the following screen will be displayed. Enter a 4 digit number using the numeric keypad and then press If an incorrect PIN is entered "Incorrect PIN, please try again" will be displayed. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 16: Menu Navigation
PF7’s different modes. The active mode is shown by the highlighted tab. The mode can be changed whenever the icon is displayed. The PF7 has three smart keys, these change functionality depending on the screen being displayed. - Page 17 Whilst creating a new recipe, you will be asked if the viscosity of your liquid is most closely represented by the range (less than) <50cP or by the range (greater than) >50cP. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
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Page 18: Priming And Continuous Pumping Mode
This allows you to select the speed the pump runs at when continuously pumping. Adjust the pump speed using the up and down keys (∧/∨). Press to Start pumping. Press or the Stop key to stop pumping. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 19: Calibrate Mode
If a balance is being used, it should be tared (set to zero) using the bottle(s) that will be used for the calibration fill(s) Calibration fill(s) How the fill(s) are started depends on the selected filling method. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... - Page 20 If the calibration value entered is outside of the acceptable calibration range a warning screen will be displayed. Calibration summary A calibration summary will be displayed. If the values are correct, press complete the calibration process. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
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Page 21: Dispense Mode
If reporting is On, a batch report will be created. How the fills are started depends on the selected filling method. When the pump is dispensing or ready to dispense, the screen background colour is blue. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... - Page 22 It is possible to change a selection of recipe items (if active in the recipe tab) during a batch. Press to access recipe mode, this can be done regardless of whether the batch is filling or paused. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
- Page 23 (set to zero) using the bottle to be filled before filling. If not using a balance connected to the pump, enter the calibration value using the numeric keypad and press m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
- Page 24 If reporting is On, the new calibration value will be included in the batch report. Calibration whilst paused If the batch is paused and calibrate mode is accessed, either the calibration value can be entered without filling, or a calibration fill can be dispensed before the calibration value is entered. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
- Page 25 If reporting is On, the batch report will be completed. Fluid sample To take a fluid sample. Pause the batch, highlight Fluid sample and Press Enter the desired value and press . The fluid sample can then be dispensed. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
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Page 26: 6.10 Reports Mode
6.10 Reports mode Batch reports can be viewed, printed or deleted from the reports tab. The report data stored and output by the PF7 are the values for the following: Software Version Tube size Batch number - unique ID Acceleration... - Page 27 Allowing the setting on or off, for the following; reporting, auto-printing and auto-deleting. Default recipe Setting up the default recipe values. Printer and balance List of printers and balances supported by the PF7. Language Language selection. Time and date Setting the time and date.
- Page 28 Active/view only/hidden Recalibration reminder Active/view only/hidden Recalibration pause Active/view only/hidden Recipe editable Active/view only/hidden Save recipe Active/hidden Print recipe Active/hidden Delete recipe Active/hidden Prime tab item Description Prime slow Active/hidden Prime fast Active/hidden Continuous pump Active/hidden m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
- Page 29 The backup and reset functions allow the user to delete all recipes, delete all reports or carry out a factory reset. If a factory reset is performed the pump will erase all customised settings, recipes and reports and reset the pump to factory settings. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
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Page 30: Setting Up The Fluid Path
Filling Nozzle Tubing Y-Connector (mm i.d.) (mm i.d.) (mm i.d.) <0.50 0.50 - 1.00 1.00 - 1.70 1.70 - 7.00 7.00 - 12.0 12.0 - 22.0 22.0 - 35.0 > 35.0 8.0* * use non-return valve m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 31: Placing The Product Container
It is also recommended to place the container as close as possible to the pump on suction side. Ensure there are no tight bends or obstructions which could reduce the fluid flow in the tube line. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 32: Y-Connector Selection
The pump also provides a tube bridge open indicator. If the tube bridge is opened, the tube bridge open screen is displayed. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... - Page 33 4. Place the tube bridge (2) in its tracks and press down the two locking levers (1). Never leave the dispenser mounted with tubes overnight. At least lift the locking levers (1) up in order to relieve the pressure in the tube. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
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Page 34: Good Pump Installation Practice
Do not pump any chemical not compatible with the tubing or pumphead. Do not run the pump with no tube or element fitted to the pumphead. Do not strap the control and mains cable together. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 35: Connecting To A Power Supply
Make suitable connection to an earthed single-phase mains electricity supply. The PF7 uses a standard IEC socket and a country specific cord set. Ensure that all power supply cables are adequately rated for the equipment. Set the voltage selector to 115V for 100-120V 50/60Hz supplies or 230V for 200-240V 50/60Hz supplies. -
Page 36: Control Wiring
Control wiring There are two off, M12 8- pin connectors on the rear of the PF7 unit; these contain pins that allow both inputs and outputs. Both connectors have the same pin configuration. The use of each pin is shown in the tables below, along with the pin function and the signal response. - Page 37 Input/ Function Signal response number Output Voltage Output (24V) Input Relay (Normally Closed) Relay (Common) Relay (Normally Open) Signal and Power Return m-PF7-Peristaltic Filler User Manual-02:PB0439/2...
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Page 38: Pump Specifications
Full load current Ceramic, 5x20mm, 2.5A, 250V AC, Time Delay Fuse rating Installation category (overvoltage category) Pollution degree IP32 to BS EN 60529 <70dB (A) @ 1m dB rating 30-400rpm (3700:1) Control ratio 400rpm Maximum speed Weight 12.5kg m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 39: Troubleshooting
Check that a tube is not split or burst. • Check that the correct wall-thickness tube is being used. • Check the direction of rotation. • Check that the rotor is not slipping on the drive shaft. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 40: Pump Maintenance (Including Cleaning)
(MSDS) precautions. (WFI) 13.3 Pumphead Removal To remove the pumphead from the PF7, remove the tube bridge. Using a 5mm Hex key, remove the two pumphead mounting screws as shown below. m-PF7-Peristaltic Filler User Manual-02:PB0439/2... -
Page 41: Warranty
Warranty Watson- Marlow Limited ("Watson- Marlow") warrants this product on behalf of Flexicon to be free from defects in materials and workmanship for five years from the date of shipment, under normal use and service. Watson-Marlow's sole responsibility and the customer's exclusive remedy for any claim arising out of the purchase of any product from Watson-Marlow is, at Watson- Marlow's option: repair, replacement or credit, where applicable. -
Page 42: Information For Returning Pumps
Marlow Ltd Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient-connected applications. m-PF7-Peristaltic Filler User Manual-02:PB0439/2...