Seastar Solutions SeaStar Installation Instructions

B e f o r e
FORM NO. 998002 Rev. B
NOTICE
This helm pump is fitted with Re-posi-
tional O-ring hose fittings (OR ).
CAUTION
If a 20° mounting wedge is used, cut out dash as
per mounting wedge template and mount helm
directly to the 20° wedge.
WARNING
DO NOT use ANY SeaStar PRO helm pump with
"unbalanced" steering cylinder as a steering lock
up WILL result.

SAFETY INFORMATION

WARNING
The safety information provided below is intended
to inform you of the dangers that may be present
before, during and after use. It is critical that you
read and understand ALL the points noted.
PRIOR TO EVERY USE
1. Check Fluid level in highest helm pump (see page 2
for proper fluid level setting).
2. Verify immediate steering response when turning
steering wheel(s). Ensure engine(s), rudder(s) and/or
outdrive(s) turn when all steering wheels are turned.
3. Visually inspect all steering hoses and fittings for
wear, kinking and/or leaks.
4. Check for binding, loose, worn or leaking steering
components.
DO NOT OPERATE BOAT IF ANY COMPONENT IS NOT
IN PROPER WORKING CONDITION.
DURING USE
1. WEAR A COAST GUARD-APPROVED PERSONAL
FLOTATION DEVICE (PFD).
2. ATTACH ENGINE SHUT-OFF CORD (LANYARD) TO
YOUR PFD.
3. Never allow anyone not familiar with the
operation of the steering system operate the
boat at any time.
4. Know and adhere to the operator restrictions for
your area including;
- Federal Laws/Regulations,
- State Laws/Regulations and
- Municipal Laws/Regulations.
DO NOT OPERATE BOAT IF ANY COMPONENT IS NOT
IN PROPER WORKING CONDITION.
AFTER USE
1. Rinse off steering system thoroughly using
'fresh, clean water only'.
WARNING
Cleaning fluids containing ammonia, acids or any other
corrosive ingredients MUST NOT be used for cleaning
any part of this Hydraulic Steering System. Failure to
comply will cause serious damage to the steering
system, resulting in possible loss of steering, causing
property damage, personal injury and/or death.
MAINTENANCE
1. Maintain steering system at a minimum of twice
per year.
- Due to the many different systems these helm
pumps are used in, please refer to your Installation
and Owner's Manual provided with your steering
cylinder.
Keep our waters clean for all current and future users.
Dispose of LL fluids in accordance with your local
regulations.
w a y ,
u r w a y
i t y o u r
t r y i t o
y o u d o
p l e a s e
SEASTAR SOLUTIONS
3831 NO.6 ROAD
RICHMOND, B.C.
CANADA V6V 1P6
FAX 604-270-7172
www.seastarsolutions.com
ISO 10592
© 2014 MARINE CANADA ACQUISITION INC.
DBA SEASTAR SOLUTIONS
PRINTED IN CANADA 5000–08/14
FILLER PORT
SEASTAR/BAYSTAR PLUS
HELMS 4-7/16" (113 mm)
BAYSTAR HELMS 4-5/8" (118 mm)
Figure 1. SeaStar helm shown, ayStar and ayStar Plus similar.
DASHBOARD MOUNTING TEMPLATE
Mounting template for Standard Front Mount
applications only.
Figure 2.
7
HELMS
S E V E N
P O I N T O N E
I S O 9 0 0 1
3/4" STANDARD TAPER
3-15/16"
(100 mm)
ALL HELMS
6-1/16" (155 mm)
INSTALLATION INSTRUCTIONS
SUPPLEMENTAL
w w w . s e a s t a r s o l u t i o n s . c o m
Now with
positionable O-ring
hose fittings
. 1
ydraulic Steering
ORB PORTS (4)
1-15/16"
(50 mm)
3" DIA.
(76 mm)
CAUTION
If photocopied check ALL measurements using a
measuring device to ensure accuracy.