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Please visit www.fordracingparts.com for the most current instruction information
! ! ! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION.
AT ANY TIME YOU DO NOT UNDERSTAND THE INSTRUCTIONS, PLEASE CALL THE FORD PERFORMANCE
OVERVIEW:
The use of a floor hoist is recommended for this installation. If you do not have access to one, use a hydraulic
floor jack and jack stands to raise the vehicle.
! ! ! CAUTION: JACK STANDS MUST BE USED ON A LEVEL SURFACE AND BE SECURELY SEATED.
FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR VEHICLE DAMAGE ! ! !
Base Kit Includes:
Find No.
Qty:
1
2
3
4
5
6
7
8
9
10
11
Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356
Techline 1-800-367-3788
Part Numbers: M-5200-F1550DSB,DSC,DTB,DTC
2015 F-150 5.0L/3.5L Cat Back Exhaust System Rear Exit
INSTALLATION INSTRUCTIONS
TECHLINE AT 1-800-367-3788 ! ! !
Description
1
Front section 145'WB
1
S-Pipe
1
Mid-Muffler section
1
L/H intermediate tailpipe
1
L/H tailpipe
1
R/H tailpipe
2
Brackets
2
Rubber Isolators
3
Clamp 2.25"
2
Clamp 3.00"
2
M10 flanged nut
M-5200-F1535DSB,DSC,DTB,DTC
Page 1 of 12
IS-1850-0485
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Summary of Contents for Ford M-5200-F1550DSB
- Page 1 Please visit www.fordracingparts.com for the most current instruction information ! ! ! PLEASE READ ALL OF THE FOLLOWING INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION. AT ANY TIME YOU DO NOT UNDERSTAND THE INSTRUCTIONS, PLEASE CALL THE FORD PERFORMANCE TECHLINE AT 1-800-367-3788 ! ! ! OVERVIEW: The use of a floor hoist is recommended for this installation.
- Page 2 INSTALLATION INSTRUCTIONS Image of New Touring Cat Back Exhaust System 145” Wheel Base: Image of New Sport Cat Back Exhaust System 145” Wheel Base: Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 2 of 12...
- Page 3 3. Sport systems have a smaller mid-muffler. 4. For the 141” and 122” wheelbase see last page before installing. NOTE: Touring system not available for 122” wheelbase. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 3 of 12...
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Page 4: Removal Instructions
With the vehicle in NEUTRAL, position it on a hoist. STEP 2: Loosen the clamp. Torque: 35 lb.ft (48 Nm) STEP 3: Release the locator tab out of the muffler inlet pipe. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 4 of 12 IS-1850-0485... - Page 5 Remove the bolts and the muffler inlet pipe. Torque: 30 lb.ft (40 Nm) STEP 5: Slide the muffler and tailpipe rearward out of the isolators and then forward to remove. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 5 of 12 IS-1850-0485...
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Page 6: Installation Instructions
STEP 2: Install the proper “Mid Pipe” for your wheel base. Be sure to slip a clamp onto the pipe, clamp to be tightened later. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 6 of 12... - Page 7 Install the short “S” pipe with hanger. Hanger to the rear of vehicle. STEP 4: Install the mid-muffler onto the hanger and slip into S-pipe. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 7 of 12...
- Page 8 (Back shackle bolt out approximately ¼”) Slip the new hanger onto the bolt just behind the bolt head. STEP 7: Once installed be sure to torque the shackle bolt to 235 Nm (173 lb-ft) Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 8 of 12 IS-1850-0485...
- Page 9 Locate the right side tail pipe, again be sure to slip the clamp onto the pipe prior to installing the tail pipe. Install one of the rubber exhaust isolators onto the hanger as shown in the second picture. R/H tailpipe Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 9 of 12...
- Page 10 STEP 10: Install the left side intermediate pipe and tail pipe. Slide the clamps over the pipes prior to installing. STEP 11: Align the right side tail pipe and tip and tighten. Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788...
- Page 11 STEP 12: Align the left side tail pipe and tip and tighten. STEP 13: Once you are satisfied with your fitment torque all clamps to 40nm. (30 lb-ft) Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788...
- Page 12 For vehicles with a 141” wheelbase. Cut 4” off front pipe. 4” NOTE: For vehicles with a 122” wheelbase. Cut 23” off front pipe. 23” Factory Ford shop manuals are available from Helm Publications, 1-800-782-4356 Techline 1-800-367-3788 Page 12 of 12 IS-1850-0485...