Schenker MODULAR 60 Installation, Use And Maintenance Manual
  1. Manuals
  2. Brands
  3. Schenker Manuals
  4. Water Filtration Systems
  5. MODULAR 60
  6. Installation, use and maintenance manual

Schenker MODULAR 60 Installation, Use And Maintenance Manual

Analogic 12/24 v dc
Hide thumbs Also See for MODULAR 60:
Table of Contents

Advertisement

Quick Links

Download this manual
COD: 60M12/24.A.2018
Installation, use and maintenance manual
MODULAR 60
Analogic 12/24 V dc
Model.: Modular 60
Matriculation number: 60M12/24A
Year of construction: 2000
Schenker Italia
Via Delle Repubbliche Marinare, 67
80147 Naples Italy
Tel. +39 081 5593505
Fax. +39 081 5597372
E-mail: info@schenker.it
WWW.schenkerwatermakers.com
Schenker Italia
THE PRESENT MANUAL BELONGS TO -
- ALL RIGHTS RESERVED

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MODULAR 60 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Schenker MODULAR 60

Summary of Contents for Schenker MODULAR 60

  • Page 1 COD: 60M12/24.A.2018 Installation, use and maintenance manual MODULAR 60 Analogic 12/24 V dc Model.: Modular 60 Matriculation number: 60M12/24A Year of construction: 2000 Schenker Italia Via Delle Repubbliche Marinare, 67 80147 Naples Italy Tel. +39 081 5593505 Fax. +39 081 5597372 E-mail: info@schenker.it...

  • Page 2: Table Of Contents

    5.2 I – NTRODUCTION BY PASS MODE ........................32 5.3 F IRST START UP PROCEDURE .......................... 32 5.3.1 M ANUAL MODE ACTIVATION THROUGH THE BYPASS SELECTOR SWITCH ..........33 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 3 8. SUGGESTED SPARE PARTS ......................... 51 8.1 S HORT TERM CRUISING ........................... 51 8.2 L ONG TERM CRUISING ............................. 51 8.3 ERS SPARE PARTS ............................52 8.4 A DDITIONAL SPARES ............................53 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 4: Manual Consulting

    This symbol indicates accident prevention regulations for the operator and / or for any exposed persons. CAUTION: This symbol indicates that there is the possibility of damaging the system and / or its components. NOTE: This symbol indicates useful information. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 5: General Warnings And Information To The Recipient

    All rights of reproduction of this manual are reserved to SCHENKER ITALIA. This manual cannot be transferred to third parties without the written authorization of SCHENKER ITALIA.

  • Page 6: Start-Up

    Otherwise, SCHENKER ITALIA declines any responsibility for changes or damages that may result from it. 2.3 Start-Up The system MODULAR 60 test and validation takes place at the end of the assembly at Schenker Italia production site. 2.4 Warranty The equipment and the relevant accessories are guaranteed 12 months from delivery.

  • Page 7: Identification Of The Unit

    2.5 Identification of the unit All the watermakers manufactured by Schenker Italia can be identified trough a serial number printed on a laberl which is pasted upon the aluminum frame near the manometer. The same serial number is also recorded on the central black block of the energy recovery system (ERS).
  • Page 8 ATTENTION Different legislations are in force in the different countries, therefore the prescriptions imposed by the laws and by the agencies designated by the Countries must be observed. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 9: Product Presentation

    The watermaker unit is transported in a carton box. In the following table dimension and weight are indicated. MATERIALS HANDLING fig. 3-1 Model L cm. W cm. H cm. Weight Kg. Manual Electron Packaging dimensions and weight tab.3-1 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 10: Stock

    3.3 Packaging 3.3.1 Packaging contents PACKAGING FIG. 3-2 Modular 60 Watermaker Pump group Active carbon filter with electrovalve White filter key Net filter Non-return valve with Tee fitting...

  • Page 11: Attached Documents

    Do not stock the unit under temperature of 5°. DOCUMENTS INCLUDED IN THE PACKAGING FIG. 3-3 3.5 Technical data NOTE: The following technical data refers to the watermaker Modular 60 12/24V Analog version WATERMAKER GROUP Dimensions Length: 67 cm Width:...

  • Page 12: Characteristic Of The Product

    The machine uses sea water to produce fresh water. The water produced by the Schenker plant, starting from clean sea water, is potentially drinkable. The requisite of potable water cannot be guaranteed, however, because in some parts of the system there may be a bacterial charge, especially in the event of non-observance of the cleaning and storage procedures.

  • Page 13: Advantages Of The Energy Recovery System

    Functioning principles The Schenker watermakers, as alternative to the high-pressure pumps of traditional systems, utilizes the ENERGY RECOVERY SYSTEM patented device, which amplifies the pressure of common low-pressure pumps, and recoup all the hydraulic energy back from the membranes, allowing an high energy efficiency.

  • Page 14: Composition Of The Machine

    • Pump box • Pulsation dampener PUMP GROUP AND FILTER 12-24 V DC FIG. 3-5 5 micron cartridge filter Pump box with relays Diaphragm pump High pressure switch Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 15: Watermaker Group

    FIG. 3-6 Manometer Reverse osmosis membranes Flowmeter Electric connection box WATERMAKER GROUP (LATERAL VIEW) FIG. 3-7 Reset valve Remote panel IN Depressurization valve Positioner knob Fresh water discharge Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 16 SW2521 type. Their purpose is to separate the intake high-pressure seawater in two flows: one for the salt-water drain and one for the fresh water production. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 17 Electric box. It contains all the electric and electronic devices necessary for the functioning of the system and the protection of the components. It is connected to a remote control panel that allow to control the whole function of the watermaker. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 18: Accessories

    Net filter: The machine is equipped with a strainer to protect the pump from macro sediments. It is placed between the seacock and pre-pump. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 19: Mounting And Installation

    Once individuate the correct installation solution, it is recommended to first make a schematic draft of the hydraulic and electric connection, and attach them to the present manual for future needs as first reference. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 20: Components Mountings

    For a correct installation of the watermaker it is necessary to arrange the following water intake and discharge out of the board: • Seawater intake. • Fresh water intake for washing. • Brine disharge. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 21: Seawater Intake

    Flow rate capacity of the filter is adequate to the whole intakes it serves. INSTALLATION NOTES The filter has to be connected next to the through-hull fittings, and must be easily accessible for inspection. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 22: Fresh Water Intake For Washing

    If the discharge is upon the seawater level, it is recommended to provide a valve along the pipe. CAUTION Do not run the system when the discharge valve is closed. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 23: Hydraulic Connections

    – 5 m. filter – watermaker inlet connections . For this section is necessary to use a good quality PN 16 min. reinforced hose. An inadequate hose could burst, jeopardizing seriously the safety of the boat. Schenker Italia THE PRESENT MANUAL BELONGS TO -...
  • Page 24 The pump has to be placed as close as possible to the seawater intake and as low as possible respect to the seawater level; furthermore, it is recommended to avoid long and windy path of the connection hoses. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 25 Another option is to Tee into the tank air vent hose. This is only possible if the breather pipe section is more than 16 mm. dia. There are no particular limits on the connection length. Schenker Italia THE PRESENT MANUAL BELONGS TO -...

  • Page 26: Electric Connection

    10mt standard length provided. It is possible to adapt the panel to a longer distance by adding a one more cable in series to the one provided. REMOTE CONTROL PANEL FIG. 4-3 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 27: Electric Connections: Wires (Modular 60 12/24V Dc)

    60M12/24.A.2018 4.5.2 Electric connections: wires (Modular 60 12/24V DC) The electric connectors are positioned inside the small electric box connected to the computer box. The power supply, coming from the service batteries, needs to be connected to the terminals – and + . The connection to the boat panel needs to be performed downstream the voltmeter and the ammeter of the boat panelboard.
  • Page 28 4 – MOUNTING AND INSTALLATION COD. 60M12/24.A.2018 Pump Box Computer Box Elettrovalvola Electrovalve lavaggio Automatic circuit Interruttore breaker magnetotermico Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 29: Electric Layout Scheme (12/24V Dc)

    4 – MOUNTING AND INSTALLATION COD. 60M12/24.A.2018 4.5.3 Electric layout scheme (12/24V DC) ELECTRIC MAIN BOX SCHEME MODULAR 60 12/24V DC FIG. 4-4 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 30 4 – MOUNTING AND INSTALLATION COD. 60M12/24.A.2018 ELECTRIC MAIN BOX SCHEME WITH REMOTE PANEL MODULAR 60 12/24V DC FIG. 4-5 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 31: Functioning And Use

    It is necessary to recognize the alarm (pushing STOP) and eliminate the origin of the faulty condition. If the fault is related to a signal pressure switch malfunctioning, it is possible to start the system by activating the by-pass selector. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 32: Introduction - By Pass Mode

    Electric connection box Fig. 5-2 CAUTION When by-pass mode is “ON”, all the electronic controls (diagnosis, automatic washing, etc..) are disabled. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 33: Manual Mode Activation Through The Bypass Selector Switch

    6. Be sure the valve on the active carbon filter is opened. 7. Be sure the fresh water tank is full enough (at least 100lt) to perform washing procedure. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 34: Start Up

    5. Switch on the bypass selector (positioned under the box). 6. Start the system by turning clockwise the Pump 1 selector. The command starts pump 1 and the system purges from undesired air.. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 35 The green light of the START button will switch off. 12. Turn clockwise the Pump1, Pump 2 and Aut. Washing selectors close depressurization valve (lever in vertical position). Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 36: Normal Operating Procedure

    12 Be sure the valve on the active carbon filter is opened. 13 Be sure the fresh water tank is full enough (at least 50lt) to perform washing procedure. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 37: Normal Operating Procedure With Automatic Washing On (Advisable Procedure)

    Before pressing STAR to run the watermaker again, be sure to individuate the cause of the anomaly and solve the issue. Schenker Italia THE PRESENT MANUAL BELONGS TO -...

  • Page 38: Manual Washing Procedure

    It is advisable to not exceed 10 minutes manual washing, being it an adequate time to correctly rinse the membranes and guarantee the complete removal of the salt in the watermaker. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 39: Reset Procedure

    4. Screw the positioner know clockwise until it can be moved no further. Normally 10 turns at least are needed. 5. Unscrew the positioner knob up to the original position, until when it is blocked back. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 40 5 – FUNCTIONING AND USE COD. 60M12/24.A.2018 6. Close the reset valve (lever in vertical position). 7. Close the depressurization valve. 8. Restart the system Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 41: Maintenance (Routine And Extraordinary)

    2-3 minutes the depressurization valve. Unscrew the filter housing cup Replace the active Once per year counter clockwise by using the carbon fiber filter specific key provided Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 42: Check The Plant Working Pressure

    It is necessary to perform the shutdown procedure if the membranes result dirty. If cleaning also results insufficient it could be necessary to perform an alkaline washing using the chemical product SCHENKER CLEANING 2 (SC2). It is recommended to contact a Schenker certified service center.

  • Page 43: Necessary Equipment

    3. A bottle of powder SCHENKER CLEANING 1 (SC1). The solution must be prepared following the instruction indicated on the product label, and using chlorine free water (water produced by the system can be an option).

  • Page 44: Shutdown Operating Procedure

    SC1 in about 20 liters of unchlorinated water. 4. Connect the 3 hoses to the pump group and watermaker as indicated above, and dip them in the solution. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 45 5. Check they are well dipped in the solution and don't inhale air. 6. Open the depressurization valve (turn counterclockwise). 7. Start the watermaker with the by-pass activated (see pag. 32 for bypass activation). Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
  • Page 46 CAUTION Avoid inhaling product powders. It is strongly recommended to wear a protective mask during solution preparation. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 47: Antifreeze Procedure (Winterizing Procedure In Cold Climate - Under 5°C)

    Before proceeding with any kid of service it is strongly recommended to read carefully the instruction contained in this manual. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 48: Periodic Maintenance

    Reverse osmosis membranes have an average lifetime of about 7 years If correctly maintained. It is anyway recommended to check the efficiency of the membranes after 5 years of functioning and verify the needed of a replacement. Please, refer to a certified Schenker service center for this operation. 6.8 Adjustments...

  • Page 49: Troubleshooting

    (> 9 Bar) Obstruct membranes Perform washing procedure Cold inlet water Contact a customer service Loss in the system Loose fittings Tighten fittings ERS leaks Contact a customer service Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 50: Electronic Issues And Their Solution

    3-4 seconds. If the signal is always open or always closed, the pressure switch must be replace Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 51: Suggested Spare Parts

    SPARE PUMP SM-MOD 30/60 24V SP36/24 MEMBRANE 2521 M2521 PORTABLE SALINITY TESTER SIGNAL PRESSURE SWITCH MOD30/60/100 PSSM361 PUMP PRESSURE SWITCH 30/60/50 PSP36 SPARE SEALS KIT 2.0 SS152-2.0 SP36/12-24 PSSM361 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 52: Ers Spare Parts

    8 –SUGGESTED SPARE PARTS COD.60M12/24.A.2018 8.3 ERS spare parts Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

  • Page 53: Additional Spares

    END CUP VESSEL 2,5” SINGLE CONNECTION EV2,5 EV2,5-2 END CUP VESSEL 2,5” DOUBLE CONNECTION “C” END CUPS 2,5 CONNECTION FITTING CEV2,5 M16B MANOMETERS 0-16 CEV2,5 EV2,5 EV2,5-2 M16B Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...

This manual is also suitable for:

Modular 150Modular 60

Table of Contents