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Related Manuals for Schenker ZEN 150
Summary of Contents for Schenker ZEN 150
- Page 1 COD: 150Z230.B.2021 Installation, use and maintenance manual ZEN 150 230 V ac...
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Page 2: Table Of Contents
..........................23 4.5 E LECTRIC CONNECTIONS ..........................26 4.5.1 R EMOTE CONTROL PANEL MOUNTING ......................26 4.5.2 E (ZEN 150 230V AC) ................ 27 LECTRIC CONNECTIONS WIRES 5. FUNCTIONING AND USE ..........................29 5.1 C OMMAND DESCRIPTION ..........................29 5.1.1 A LARMS DESCRIPTION .......................... - Page 3 7. TROUBLESHOOTING ............................42 7.1 T ROUBLESHOOTING CHART ..........................42 8. SUGGESTED SPARE PARTS ......................... 43 8.1 S HORT TERM CRUISING ........................... 43 8.2 L ONG TERM CRUISING ............................. 43 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 4: Layout Of Manual
This symbol indicates accident prevention regulations for the operator and / or for any exposed persons. CAUTION: This symbol indicates that there is the possibility of damaging the system and / or its components. NOTE: This symbol indicates useful information. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 5: General Warnings And Information To The Recipient
All rights of reproduction of this manual are reserved to SCHENKER ITALIA. This manual cannot be transferred to third parties without the written authorization of SCHENKER ITALIA. -
Page 6: Warranty
In case of repairs under guarantee performed by our technicians on the customer’s vessel, the faulty parts replacement cost will be at Schenker's expense, while manpower and travel expenses will be charged to the customer. The guarantee does not include faults caused by negligence in operating, maintenance and installation of the device (if not carried out by an authorised Schenker Service point). -
Page 7: Identification Of The Unit
With regard to removal and disposal, it should be noted that the materials of which the machine is made of are not of a dangerous nature and consist essentially of: Stainless Steel; Plastic; Carbon fibre; Motors, cables and consumable electrical materials; Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 8 ATTENTION Different legislations are in force in the different countries, therefore the prescriptions imposed by the laws and by the agencies designated by the Countries must be observed. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 9: Product Presentation
The watermaker unit is transported in a cardboard box. In the following table dimension and weight are indicated. MATERIALS HANDLING fig. 3-1 Model L cm. W cm. H cm. Weight Kg. Zen 150 Packaging dimensions and weight tab.3-1 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 10: Stock
3.3 Packaging 3.3.1 Packaging contents PACKAGING (picture for purely information) FIG. 3-2 ZEN 150 Watermaker Pump group Active carbon filter with electrovalve 5 microns filter with accumulator Mesh filter Non-return valve with Tee fitting... -
Page 11: Attached Documents
Do not store the unit under temperature below 5°C and above 45 °C DOCUMENTS INCLUDED IN THE PACKAGING (picture for purely information) FIG. 3-3 3.5 Technical data WATERMAKER WATERMAKER DIMENSIONS FIG. 3-4 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 12: Features Of The Product
(electric safety requirements) 3.6 Features of the product The water produced by a Schenker plant, produced from clean seawater has a high purity but the potability may not be guaranteed as bacterium may be present in the watermaker, caused by non-observance of shutdown and cleaning procedures. -
Page 13: Advantages Of The Energy Recovery System
Functioning principles The Schenker watermakers, as an alternative to the high-pressure pumps of traditional systems, utilizes the ENERGY RECOVERY SYSTEM patented device, which amplifies the pressure of common low-pressure pumps, and recoup all the hydraulic energy back from the membranes, allowing a high energy efficiency. -
Page 14: Composition Of The Machine
The device has to be pre-charged with air through the Schrader valve. The pressure is about 6 Bar. The accumulator is preloaded in factory to the correct pressure. Schenker Italia THE PRESENT MANUAL BELONGS TO -... -
Page 15: Watermaker Group
WATERMAKER GROUP (SIDE VIEW W/O COVER) FIG. 3-7 Watermaker outlet/discharge Watermaker inlet Reverse osmosis membranes Fresh water production WATERMAKER GROUP (FRONT VIEW W/O COVER) FIG. 3-8 Reset valve Manometer Depressurization valve Positioner knob Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 16 (lever perpendicular to the valve). This valve has the function of allowing the resetting of the ERS in case of a system block. It must be opened before screwing in the valve positioner. Schenker Italia THE PRESENT MANUAL BELONGS TO -...
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Page 17: Accessories
Mesh filter. The machine is equipped with a mesh filter to protect the pump from macro sediments. This is placed between the seacock and the pump. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 18: Mounting And Installation
Once an installation plan has been made it is recommended to make a schematic drawing of the hydraulic and electric connections and attach them to the manual for future reference. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 19: Components Mountings
L-brackets but it must rest on a flat surface at all times. Otherwise a shelf is necessary as base to support the weight of the watermaker. VERTICAL AND HORIZONTAL FIXING FIG. 4-1 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 20 4 – MOUNTING AND INSTALLATION COD.150Z230.B.2021 MOUNTING PROCEDURE FIG. 4-2 POSSIBLE CONFIGURATIONS FIG. 4-3 For a complete installation, antivibration rubber stickers are provided. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
- Page 21 If the unit is installed horizontally it is recommended connect the manometer horizontally as well in order to be visible. This can be done making use of the fittings provided. HORIZONTAL FIXING FIG. 4-5 3/8” Nipple 3/8” male to 1/8” female reducer 3/8” 90°-Degree Elbow Manometer Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 22: Accessories
In case of powerboats with a cruising speed above 15 knot it is advised to make a small hole (8 mm. diameter) on the back of the shape, in order to reduce dynamic prevalence during navigation. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 23: Fresh Water Connection For Flushing
Minimum size ½’’ BSP It is possible TEE on existing discharge hoses (for instance tap discharges) provided that there are no returns of dirt water back to the watermaker. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 24: Hydraulic Connections
Brine int. dia. 16 discharge Plumb to pressure side of boat fresh water system Reinforced hose PN16 min int. dia. 20 mm. HYDRAULIC CONNECTION AND PIPES FIG. 4-7 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 25 Low pressure connections – ¼’’ fittings, Small plastic blue • max 3 bar pipe 6x8mm provided within Watermaker - fresh water tank the scope of supply Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
- Page 26 It is possible, in case of metal tanks, to make a ¼” threaded hole to connect the supplied male connector. Another option is to Tee into the tank air vent hose.There are no particular limits on the connection length. Schenker Italia THE PRESENT MANUAL BELONGS TO -...
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Page 27: Electric Connections
It is possible to adapt the panel to a longer distance by adding a one more cable in series to the one provided. REMOTE CONTROL PANEL FIG. 4-9 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 28: Electric Connections : Wires (Zen 150 230V Ac)
1 mm2 Connection between the computer box and remote panel. Connect the remote panel to the computer box using pre wired cable supplied (standard length 10 mts.) Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 29 IN RED: CONNECTION TO BE MADE DURING INSTALLATION Electrovalve (EV) Connection to the pump Pressure transducer Battery negative Connection to the remote panel Battery positive Power supply EV manual microswitch Pump manual microswitch Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 30: Functioning And Use
The first start up procedure is necessary to start a new system or after a filter replacement or a chemical washing. The start-up procedure is mainly aimed to purge the air separately from the unit and the 2 pumps. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 31: Preliminary Checks Before Proceeding With The Start-Up Procedure
After about 3 minutes the sequence will finish. The sequence can be stopped at any time pushing ON/OFF. 3. Start the unit again pushing ON/OFF. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 32: Normal Operating Procedure
2. Depressurization valve closed and grey valve on the active carbon filter open. 5.3.1 Normal operating procedure without final flushing 1. Push ON/OFF to start the watermaker. 2. Push ON/OFF to stop the watermaker. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 33: Normal Operating Procedure With Final Flushing (Recommended Procedure)
Both ON/OFF and FLUSHING buttons’ lights will be 2. The unit can be stopped at any time by pushing the ON/OFF button Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 34: Reset Procedure
2. Open slightly the depressurization valve. 3. Screw the positioner know clockwise until it can be moved no further. Normally 18 complete turns at least are needed. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 35 5. Close the reset valve (lever in vertical position). 6. Restart the system. 7. After some seconds close the depressurization valve. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 36: Maintenance (Routine And Special)
2- 3 minutes the depressurization valve. Unscrew the filter housing counter clockwise by using the specific key provided Replace the active carbon Once per year fibre filter Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 37: Check The Plant Working Pressure
The purpose of the shutdown is to flush the system from possible organic and inorganic sediments, and inhibit the growth of bacteria that could reduce the reverse osmosis membranes efficiency. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 38: Necessary Equipment
3. A bottle of powder SCHENKER CLEANING 1 (SC1). The solution must be prepared following the instruction indicated on the bottle label, and using unchlorinated water ( for instance water produced by the system can be an option). -
Page 39: Shutdown Operating Procedure
Pipes under the free water surface 3. Check they are well submerged in the solution and don't suck air. Open the depressurization valve. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... - Page 40 It is necessary to perform the first start-up procedure when restarting the plant after a shutdown procedure, in order to purge the air and drain out chemicals in the systems. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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Page 41: Antifreeze Procedure (Winterizing Procedure In Cold Climate - Under 5°C)
WINTERIZING PROCEDURE FIG. 6-2 ATTENTION Before proceeding with any kind of service it is strongly recommended to read carefully the instructions contained in this manual. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 42: Periodic Maintenance
The accumulator is factory loaded at a pressure of about 6 bar. The charge level must be periodically checked in order to guarantee a correct functioning to the watermaker. Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 43: Troubleshooting
Purge air opening for a while the pressure valve Low production / high pressure Clogged filters Replace filters (> 10 Bar) Clogged membranes Perform washing with SC1 Cold seawater Normal condition Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED... -
Page 44: Suggested Spare Parts
SC2 WASHING PRODUCT CRUISING KIT CRK136 PUMP HEAD 100/150 L SP10 PUMP MOTOR 150 230V MP15/230 MEMBRANE 4021 M4021 PORTABLE SALINITY TESTER PRESSURE TRANSDUCER SPARE SEALS KIT ZEN150 SSZ15 Schenker Italia THE PRESENT MANUAL BELONGS TO - - ALL RIGHTS RESERVED...
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