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KOOLMASTER PP-32 ENVIRONMENTAL MANAGEMENT CONTROLLER SYSTEM SERIAL NUMBER: DATE: Read this guide carefully before using the controller.
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NOTICE Every effort has been made to ensure that this manual is complete, accurate and up-to-date. The information contained in it is however subject to change without notice due to further developments.
ALWAYS REMAIN BETWEEN 32°F AND 104°F (0°C TO 40°C). To avoid exposing the controller to harmful gases or excessive humidity, it is preferable to install it in a corridor. DO NOT SPRAY WATER ON THE CONTROLLER KOOLMASTER PP-32 connect the thermostat). supply circuit. FOR CUSTOMER USE...
These values are recorded for the current day and for the previous 60 days. ALARM MANAGEMENT Alarms are provided for high-low temperatures, defective sensors and other system failures. The controller keeps in memory the 10 most recent alarms. KOOLMASTER PP-32 REV.01...
The controller can be connected to a computer, thus making it possible to centralize the management of information and diversify control strategies. TEST MODE A test mode allows you to simulate temperature changes and verify controller performance, as well as manually activate each output sequentially. KOOLMASTER PP-32 REV.01...
3. LOCATION OF THE CONTROLS Front Panel LCD DISPLAY MAIN MENUS 32 ON/OFF RELAYS NAVIGATION BUTTONS ADJUSTMENT BUTTONS KOOLMASTER PP-32 DISPLAY ALARM STATUS LED SHORTCUT KEYS REV.01...
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LCD display. Use the adjustment buttons to change the value of a parameter. Pressing value. Shortcut Keys: These 6 buttons allow the user to step quickly to the special predefined functions on the display. KOOLMASTER PP-32 increases the value, pressing i n i i t n t a l...
REGULATIONS. BE SURE POWER IS OFF BEFORE DOING ANY WIRING TO AVOID ELECTRICAL SHOCKS AND EQUIPMENT DAMAGE. WARNING HUMIDITY SENSOR (Refer to the main wiring diagram) STATIC PRESSURE SENSOR (Refer to the main wiring diagram) OUTSIDE T° SENSOR KOOLMASTER PP-32 LOCKING DEVICE REV.01...
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There are two types of alarms on the market. One type activates when current is cut off at its input, whereas the other activates when current is supplied at its input. For an alarm of the first type, use the NC KOOLMASTER PP-32 key to directly access this ALARM...
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If DWR-F-1A air inlet controllers are connected to the PP-32, use id numbers within the range 4-15. Id numbers 1,2 and 3 are reserved for another purpose. Refer to section 5.5.1.1 to set the proper ID numbers. terminal. PP-32 KOOLMASTER PP-32 REV.01...
2 switches at the same time. When the controller is shipped, all DIP switches are set to the OFF position. ALWAYS close the controller before applying power to it. WARNING KOOLMASTER PP-32 REV.01 10 11 12...
Fan Stage: shows which fan stage is currently active. Program: shows the selected program. Fan On-Time sec: fans' on-time in minimum ventilation. Sensor 1-8: actual reading of each temperature sensor. Outside: actual outside temperature reading. RH Sensor: current humidity level in the room. KOOLMASTER PP-32 REV.01...
Use the navigation buttons to select "5. Program Select" from the main menu then press the right-arrow key. The program that is currently in use is flashes on the display. Press the down-arrow key to select the " Temp Settings" display. KOOLMASTER PP-32 REV.01...
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Use the adjustment buttons to select the proper season (winter/ summer). The start and stop temperatures of heating and ventilation stages that are associ- ated with this seasons will be used. Press the left-arrow key to exit this menu. KOOLMASTER PP-32 REV.01...
Press the down-arrow key and scroll the menu until "Curve stat" status flashes on the display. Press to turn off the temperature curve then follow the procedure above to adjust the set point. KOOLMASTER PP-32 REV.01 shortcut key...
On-Time cannot be greater than the cycle time. If vent doors are used, the On-Time is limited by the vent doors' pre-opening delay (see sec. 5.14.3). Select "7.Min. Ventilation" from the main menu using the naviga- tion buttons then press the right- arrow key. ON-TIME CYCLE-TIME KOOLMASTER PP-32 PP-32 REV.01...
Use the arrow keys to select the "2. Cycle Time" function. Press the right-arrow key. The current cycle time flashes on the display. Use the adjustment buttons to adjust the Cycle-Time to the desired value then press the left-arrow key to exit this menu. KOOLMASTER PP-32 REV.01...
5.5.1.1 Setting DWR-F-1A's ID numbers ID numbers must be assigned to each DWR-F-1A modules. This allows to establish the communication with the PP-32 control and the external modules. The following table gives the proper ID numbers for each DWR-F-1A module. PP-32 KOOLMASTER PP-32 REV.01...
Use the up or down-arrow key to select the desired inlet. Use the adjustment buttons to set the compensation to the proper value. Press the left-arrow key to exit this menu. KOOLMASTER PP-32 REV.01 ..
LO SET POINT: VENT DOORS CLOSE IN TIMER CYCLE (CLOSE TIME/ OFF TIME) VENT DOORS STOP CLOSING PP-32 VENT DOORS STOP STATIC PRESSURE OPENING EXCEEDS HI SET POINT: VENT DOORS OPEN IN TIMER CYCLE (OPEN TIME/ OFF TIME) KOOLMASTER PP-32 TIME REV.01...
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(CLOSE AT) LO SET POINT 1 (CLOSE AT) Refer to the installation setup section to activate the second group of static pressure set points (see sec. 5.14.3). KOOLMASTER PP-32 FAN STAGE 5 FAN STAGE 5 STOP T° START T° REV.01...
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LO SET POINT 2 (CLOSE AT) Refer to the installation setup section to activate the second group of static pressure set points (see sec. 5.14.3). 5°F (2.8°C) 50°F 55°F (27.8°C) (30.6°C) (outside t° influence) KOOLMASTER PP-32 PP-32 OUTSIDE TEMPERATURE REV.01...
The open time ranges from 0 to 900 seconds. Close Time: when the static pressure drops below the Lo pressure set point, the vent doors close during this delay. The close time ranges from 0 to 900 seconds. KOOLMASTER PP-32 REV.01...
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Use the adjustment buttons to set the Close Time to the desired value. Press the down-arrow key once again. The Off Time flashes on the display. Use the adjustment buttons to set the Off Time to the desired value. VENT DOORS TIMER OPEN / CLOSE TIMES TIME PP-32 KOOLMASTER PP-32 REV.01...
Press the down-arrow key in order to select "Static Settings 2 At Stage" display. This menu is only displayed if the 2nd group of static pressure set points has been enabled during the installation (see sec. 5.14.3). KOOLMASTER PP-32 REV.01...
"Outside Temperature Influence" display. Note that this menu only appears if the outside temperature has been enabled during the installation setup and if the 2nd Group of static pressure set points has been enabled (see sec 5.14.3). PP-32 KOOLMASTER PP-32 REV.01...
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The HI static pressure set point #2 (Open At) is selected. Use the adjustment buttons to adjust the 2nd HI static pressure set point (Open At) to the desired value. Press the left-arrow key to exit this menu. KOOLMASTER PP-32 REV.01...
TURN OFF --------------------- CURTAIN CLOSES DURING STAGE B OPEN TIME DELAY CURTAIN STARTS OPENING, THEN STAGE A TUNNEL FANS TURN ON KOOLMASTER PP-32 PP-32 STAGE B TUNNEL FANS TURN ON --------------------- CURTAIN OPENS DURING STAGE B OPEN TIME DELAY ROOM T°...
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The following diagram sums up the operation of the tunnel curtain controlled by the static pressure. TUNNEL CURTAIN - STATIC PRESSURE MODE STATIC PRESSURE HIGH SET POINT LOW SET POINT KOOLMASTER PP-32 STATIC PRESSURE DROPS BELOW LO SET POINT: CURTAIN CLOSES IN TIMER CYCLE (CLOSE TIME/ OFF TIME)
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4. Steps 2 and 3 are repeated until the tunnel curtain runs for over 30 seconds without reaching a static pressure of Hi Static Pressure Limit - 0.01"WC; The house is now in sidewall ventilation mode (vent doors). PP-32 KOOLMASTER PP-32 REV.01...
(see sec 5.14.3). Press the right-arrow key once to select "1.Set Points" menu. The first tunnel stage # is displayed. Use the adjustment buttons to set the first tunnel stage. KOOLMASTER PP-32 REV.01...
Proceed in similar fashion to set all curtain running times for each tunnel stage below. Remember that the sum of all running times cannot exceed the "Total Run Time" value. (see sec 5.14.3). PP-32 KOOLMASTER PP-32 REV.01...
The tunnel curtain starts opening or closing according to this timer whenever the static pressure level exceeds high or low set points that have been defined above. KOOLMASTER PP-32 Note that this menu only REV.01 (see...
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Close Time to the desired value. Press the down-arrow key in once. The Off Time is selected. Use the adjustment buttons to set the Off Time to the desired value. CURTAIN'S TIMER OPEN / CLOSE TIMES TIME PP-32 KOOLMASTER PP-32 REV.01...
The relay assignement for fan stages 1 to 4 differs depending on the selected program. Refer to section 5.2 for further information on the controller's programs and to section 5.14.6 to assign fan stage relays. KOOLMASTER PP-32 STAGE S+1 STAGE S FANS...
Pumps. The ON and OFF times can be adjusted from 0 to 900 seconds, in increment of 15 seconds. The timer uses operates according to an ON and Off time as follows : FAN STAGES TIMER ON-TIME TIME PP-32 KOOLMASTER PP-32 REV.01...
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Use the adjustment buttons to adjust the On-Time to the desired value. Press the down-arrow key once again and use the adjustment buttons to set the Off-Time to the desired value. Press the left-arrow key to exit this menu. KOOLMASTER PP-32 REV.01...
Use the adjustment buttons to set the Start or Stop temperature to the desired value. Proceed in similar fashion for both winter and summer seasons. Refer to sec. 5.2.2 to select the proper season. PP-32 HEATER TURNS OFF ROOM T° KOOLMASTER PP-32 REV.01...
TURNS ON TURNS OFF ROOM T° 2. In cooling mode, the auxiliary output operates above its start temperature: AUXILIARY OUTPUTS - IN COOLING MODE AUXILIARY OUTPUT STATUS AUX. OUTPUT AUX. OUTPUT TURNS ON TURNS OFF ROOM T° KOOLMASTER PP-32 REV.01...
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Press the down-arrow key once. The stop temperature is selected (Off Temp.) . Use the adjustment buttons to set stop temperature to the desired value. Proceed in similar fashion for the other auxiliary output (if applicable). PP-32 KOOLMASTER PP-32 REV.01...
Setting the Animal Age Set the function to "12. Animal Age" from the main menu using the navigation buttons. The current animal age is displayed. Use the adjustment buttons to set the age to the desired value. KOOLMASTER PP-32 REV.01...
If all 10 start and stop times are not needed, set the start and stop times of unused cycles to the same value (any value except for 12:00AM). When all start and stop times are set to 12:00AM, the output runs continuously, 24h. KOOLMASTER PP-32 REV.01...
Use the adjustment buttons to set the age at which the selected program will start. Proceed in similar fashion to adjust the start age for each program of clock outputs 1 and 2 (if appli- cable). PP-32 KOOLMASTER PP-32 REV.01...
The current average room temperature is displayed. Press the down-arrow key to scroll the menus. The minimum (T°L) and maximum (T°H) temperatures for the past 60 days are displayed. KOOLMASTER PP-32 REV.01...
Set the function to "4.R. Humidity" from the main menu using the navigation buttons then press the right-arrow key. The current humidity level is displayed. This menu is only accessible if a humidity sensor has been installed (see sec. 5.14.3). PP-32 KOOLMASTER PP-32 REV.01...
Set the function to "14. Heater Run Time" from the main menu using the navigation buttons then press the right-arrow key. Select the desired heater using the navigation buttons then press the right-arrow key. The heater run time for the current day is displayed. KOOLMASTER PP-32 REV.01...
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Keep pressing the down-arrow key to scroll the display. The Heater Run Time values recorded for the past 60 days are displayed. Keep pressing the down-arrow key to scroll the display and look at all histories. KOOLMASTER PP-32 REV.01...
° T Another alarm situation occurs when power to the PP-32 fails. In this case, the alarm relay is activated. When the alarm relay is activated, the normally open contact ( KOOLMASTER PP-32 c i t c i t "...
The room temperature must always remain below the critical tempera- ture, no matter what the outside temperature is. The following diagram illustrates this situation: An alarm is set off NORMAL RANGE: NO TEMPERATURE ALARMS OUTSIDE THE RANGE: THE TEMPERATURE ALARM IS SET OFF PP-32 TIME KOOLMASTER PP-32 REV.01...
Press the right-arrow key once again, in to select the "1.Tempera- ture" menu. Lo and Hi Offsets are displayed. Use the adjustment buttons to set the Lo and Hi offsets to the desired values. KOOLMASTER PP-32 Outside Influence REV.01 ALARM LIMIT OUTSIDE TEMP.
"Out. Influence" display. Note that this menu only appears if the outside temperature sensor has been enabled during the installation (see sec. 5.14.3). Use the adjustment buttons to adjust the Outside Temperature Influence to the desired value. PP-32 KOOLMASTER PP-32 REV.01...
Press the right-arrow key once again in order to select the "1.Hi/Lo limits" option. The Lo and Hi pressure limits are displayed. Use the adjustment buttons to set the Low alarm limit to the desired value. KOOLMASTER PP-32 REV.01...
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Lo Pressure Alarm Delay to the desired value. Press the down-arrow key once again to select the "Hi Delay" display. Use the adjustment buttons to set the Hi Pressure Alarm Delay to the desired value. PP-32 KOOLMASTER PP-32 REV.01...
(see sec. 5.14.2). Use the adjustment buttons to select "Yes", in order to clear the alarm log. The answer is validated after an 8 second delay or when the user exits the menu. KOOLMASTER PP-32 REV.01...
Fan stages operate according to this average temperature. Sensors must be assigned to each air inlet, in the case where DWR-F-1A modules are used. Inlets use the average temperature of their assigned sensors to operate. PP-32 KOOLMASTER PP-32 REV.01...
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(see sec. 5.9). 20. Adjust the animal age (see sec. 5.10). To clear previous histories, the animal age must first be set to "Off" and then be changed for "1 day". KOOLMASTER PP-32 REV.01...
Proceed in similar fashion to set the third two-digit number. Press the right-arrow another time to validate the whole password. If the entered password is incor- rect, the error message “Wrong Password” is displayed. PP-32 KOOLMASTER PP-32 REV.01...
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Installer's Password menu. Use the adjustment buttons to adjust all three numbers of the installer's password. Once the new Installer Password is correctly set, press the left- arrow key to exit this menu. KOOLMASTER PP-32 REV.01...
Set to "Yes" to enable the tunnel ventilation mode. 7. Tunnel Mode: Select either the tunnel curtain is controlled in timer mode (Timer) or by the static pressure level (SP) . This menu only appears if the tunnel is enabled on #6 above. PP-32 KOOLMASTER PP-32 REV.01...
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None =1 program only, abc = 3 programs, 15.# of Heater Stages Set the number of heater stages to the desired value. Up to 8 heater stages can be activated. KOOLMASTER PP-32 ab =2 programs, abcd = 4 programs REV.01...
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19.Use Outside Temperature Sensor ? Set to "Yes" if an outside temperature sensor is connected to the controller. 20.Installer Password Set the 3 two-digit numbers of the installer's password to the desired value. PP-32 KOOLMASTER PP-32 REV.01...
The selected sensors are used to calculate the aver- age room temperature into the selected program. Proceed in similar fashion to activate the proper sensors for each program. Refer to sec. 5.2 to select another program. KOOLMASTER PP-32 to activate the sensor or REV.01...
Note that this menu is only available if the static pressure sensor is disabled and if inlets have been activated during the installation setup (see sec. 5.14.3). to activate to deactivate it. PP-32 KOOLMASTER PP-32 REV.01...
Press the down-arrow key once to select "2.Sensors" menu then press the right-arrow key. Use the navigation buttons to select "2.Auxiliary 1" or "3.Auxiliary 2" menu. Sensors that have been activated during the installation are displayed (see sec. 5.14.3). KOOLMASTER PP-32 REV.01...
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Use the right and left-arrow keys to select the desired sensor. When the item is flashing, press activate the sensor or deactivate it. Proceed in similar fashion to assign sensors to the second auxiliary output, if applicable. KOOLMASTER PP-32 REV.01...
HINT: Pressing the UP or DOWN arrow keys acts as a page-up & page-down function. This makes it easier to step through the relays. KOOLMASTER PP-32 REV.01...
The Kool-Cel Pump will then operate while fan stages continue running at the same time. Timer relays can only be set on fan stage outputs. Refer to section 5.7.2 to set the timers' ON and OFF time settings. KOOLMASTER PP-32 to activate to deactivate it.
Note that this menu is only available in the installer mode (see sec. 5.14.2) and if vent doors have been enabled during the installation setup (see sec 5.14.3). to activate to deactivate it. PP-32 KOOLMASTER PP-32 REV.01...
Relay" menu then press the right-arrow key. Use the right and left-arrow keys to select the desired relay. When the item is flashing, press the relay or KOOLMASTER PP-32 to activate to deactivate it. to activate to deactivate it. REV.01...
Use the navigation buttons to select the desired auxiliary output then press the right-arrow key. Use the right and left-arrow keys to select the desired relay. When the item is flashing, press the relay or to deacti- to activate to deactivate it. PP-32 KOOLMASTER PP-32 REV.01...
Use the navigation buttons to select the "2. Lo Static Alarm" menu then press the right-arrow key. Use the right and left-arrow keys to select the desired relay. When the item is flashing, press deactivate it. KOOLMASTER PP-32 to activate the relay or REV.01...
The water consumption of the current day is displayed. Press the up-arrow key once. The water flow per pulse is displayed. Use the adjustment buttons to set the water flow per pulse to the desired value. PP-32 KOOLMASTER PP-32 REV.01...
Certain restrictions apply to reduce the risk of errors: - The highest possible day number is 450. - Decreasing day numbers are not allowed. - Increasing temperatures are not allowed. KOOLMASTER PP-32 TEMPERATURE CURVE DAY 30 DAY 36 DAY 45 DAY 55 REV.01...
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Once they are all properly set, press the down-arrow key. The curve state flashes on the display. Press NOTE: All ten points of the curve must be specified. If ten points are not needed, repeat the last temperature value for each unnecessary point. PP-32 to activate the curve. KOOLMASTER PP-32 REV.01...
On-Time value for each unnecessary point. ii) Certain restrictions apply to reduce the risk of errors: - The highest possible day number is 450. - Decreasing day numbers are not allowed. - Decreasing On-Times are not allowed. KOOLMASTER PP-32 REV.01...
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Press to activate the curve. NOTE: All ten points of the curve must be specified. If you don't need ten different points, repeat the last On-Time for each unnecessary point of the curve. PP-32 KOOLMASTER PP-32 REV.01...
(see sec. 5.14.3). Use the navigation buttons to select the relative humidity set point (RH Set Point) display. Use the adjustment buttons to adjust the relative humidity set point to the desired value. KOOLMASTER PP-32 REV.01...
Min Vent sec) . Note that this menu only appears if dipswitch #7 is turned ON. ON TIME + ADDED DELAY WHEN THE HUMIDITY EXCEEDS THE RH SET POINT, THE ON TIME STARTS INCREASING RH SET POINT PP-32 HUMIDITY (RH) KOOLMASTER PP-32 RELATIVE REV.01...
Heaters reach their HUMIDITY COMPENSATION ON HEATERS SECONDS MAX ON TIME MIN ON TIME 0 SEC KOOLMASTER PP-32 HEATERS REACH MAXIMUM ON TIME HEATERS START IN TIMER MODE WITH MIN. ON TIME RH SET POINT REV.01...
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Use the adjustment buttons to set the Heater's On-Time to the desired value. Press the down-arrow key once to select the "Heater Off time" display. Use the adjustment buttons to set the Heater's Off-Time to the desired value. PP-32 KOOLMASTER PP-32 REV.01...
(see sec. 5.14.3). Press the down-arrow key once in order to select the calibration menu of the humidity sensor "Cal. RH". Note that this menu is only dis- played in the installer mode (see sec. 5.14.2). KOOLMASTER PP-32 REV.01...
(see sec. 5.14.2 and 5.14.3). Use the adjustment buttons to set the humidity level that will be added or removed from all readings of the humidity sensor. PP-32 KOOLMASTER PP-32 REV.01...
The controller then displays the fan stage that is activated, in accordance with the selected temperature. It also displays the current program in use and the static pressure readings (if a static pressure sensor is used). These values are displayed as readings, they cannot be modified. KOOLMASTER PP-32 REV.01...
1A max, fast-blow 10mA to 2A, 24 Vac or dc max. NEMA 4X, IP54, plastic casing, IEC 529, UL-508-4X 32 to 140°F (0 to 40°C) 5 to 104°F (-15 to 50°C) max. 95% AND 104 F (0 KOOLMASTER PP-32 AND 40 REV.01...
4- Once the configuration has reached 100%, press the up and down- arrow keys menu. 5- The new configuration is now loaded. Remove the configuration module from the connector. once again simultaneously to exit this KOOLMASTER PP-32 . The REV.01...
5- Once the configuration has reached 100%, press the up and down- arrow keys 6- The new configuration is now saved on the configuration module. Remove the configuration module from the connector. KOOLMASTER PP-32 during once again to exit this menu. REV.01...
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STATIC P. OUTSIDE T° (0 to 12) COOLING COOLING (2 to 16) abcd (0 to 8) (0 to 4) (1 to 8) (1 to 8) (1 to 8) OUTSIDE T° INFLUENCE ON ALARMS (0 to 100%) KOOLMASTER PP-32 °F REV.01...
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At cooling stage 3: Exhaust Fans 1, 2 and 3 run continuously and Each controller program uses a separate relay assignment for cooling stages 1 to 4 (program a, b, c or d). KOOLMASTER PP-32 n i l n i l...
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n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l n i l...
Installation setup 63 Location of the controls 9 Main features 7 Model number 6 Mounting instructions 11 Serial number 6 KOOLMASTER PP-32 Step-by-step installation 59–60 Technical specifications 89 Critical temperature see Temperature Curtains see Tunnel ventilation Curves Minimum ventilation curve Adjusting the minimum ventilation curve 80 Deactivating the min.
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Static pressure set points for vent doors 26 Groups of static pressure set points 24, 25, 28–30, 64 Settings Adjusting a parameter 10 Adjusting set points see Set points Alarm limits 53–58 Animal age adjustment 44 KOOLMASTER PP-32 PP-32 REV.01...
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Temperature units 14 Templates 93–96 Installation setup template 95 Relay assignment template 96 Sensor assignment template 94 Test mode 88 KOOLMASTER PP-32 Time Reset time 63 Setting time and date 70 Setting time units 14 Timer Minimum ventilation timer 20...
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