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Berkel X13 Service Manual

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See also: Owner's/operator's Manual
X13A MODEL SHOWN
This Manual is prepared for the use of trained Berkel Service
Technicians and should not be used by those not properly
qualified.
This manual is not intended to be all encompassing. If you have
not attended a Berkel Service School for this product, you should
read, in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills
required to perform the procedure. Procedures for which you do
not have the necessary tools, instruments and skills should be
performed by a trained Berkel Service Technician.
The reproduction, transfer, sale or other use of this Manual,
without the express written consent of Berkel, is prohibited.
This manual has been provided to you by ITW Food Equipment
Group LLC ("ITW FEG") without charge and remains the property
of ITW FEG, and by accepting this manual you agree that you will
return it to ITW FEG promptly upon its request for such return at
any time in the future.
A product of Berkel
SERVICE MANUAL
X13 SLICER
X13
X13A
X13E
X13AE
- NOTICE -
F25332 Rev. A (0718)

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Summary of Contents for Berkel X13

  • Page 1 X13AE X13A MODEL SHOWN - NOTICE - This Manual is prepared for the use of trained Berkel Service Technicians and should not be used by those not properly qualified. This manual is not intended to be all encompassing. If you have...

  • Page 2: Table Of Contents

    X13 SLICER TABLE OF CONTENTS SERVICE UPDATES ..................4 UPDATES .
  • Page 3 X13 & X13E SEQUENCE OF OPERATION ........

  • Page 4: Service Updates

    X13 SLICER - SERVICE UPDATES SERVICE UPDATES UPDATES July, 2018 • Added INDEX KNOB. F25332 Rev. A (0718) Page 4 of 36...

  • Page 5: General

    GENERAL Medium: 40 slices per minute INTRODUCTION High: 60 slices per minute This manual is for the Berkel X13 Slicer. Procedures Stroke Length (Automatic) in this manual will apply to all models unless specified. Low: 5 in. Pictures and illustrations will be of model X13A unless otherwise noted.
  • Page 6 X13 SLICER - GENERAL Magnet Polarity Home Position (+) North out Auto Clip Assembly (-) South out Timer Assembly (+) North out Sharpener (+) North out Index Mechanism (-) South out Use another magnet on the slicer to verify polarity of a replacement magnet.

  • Page 7: Removal And Replacement Of Parts

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS REMOVAL AND REPLACEMENT OF PARTS SHARPENER Sharpener Removal Disconnect the electrical power to the machine and follow lockout / tagout procedures. Press down on lower tab. Fig. 2 Remove deburring assembly. Fig. 1 Remove nut (15) and washer (14).

  • Page 8: Product Table

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS NOTE: Make sure tab on top of deburring frame (9) goes under lip (4) on sharpener frame upon reinstallation. Reinstall sharpener on slicer. Check for proper knife sharpener operation. PRODUCT TABLE Product Table Removal...

  • Page 9: Pusher Arm Assembly

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS NOTE: Apply Loctite® primer and Loctite® 242™ to PUSHER ARM ASSEMBLY threads of guide rail screws. Screws will backout if Loctite® and primer is not used. Pusher Arm Removal Check slicer for proper operation.
  • Page 10 X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Fig. 11 Fig. 9 10. Remove 2 screws securing round rail. NOTE: Push interlock cable to the left. DO NOT pull cable out (to the right). Remove screw and washer securing other end of slide bar.

  • Page 11: Arm Disassembly

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Reconnect flex cable last, and make sure cable is in front of guide assembly. (X13A, X13AE) Fig. 14 Fig. 16 13. Check slicer for proper operation. Remove autodrive clutch plate and clip assembly.

  • Page 12: Center Plate

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Remove top plate assembly. NOTE: Top plate assembly edge is sealed with RTV. Reverse procedure to assemble. 10. Check slicer for proper operation. CENTER PLATE Center Plate Removal Disconnect the electrical power to the machine and follow lockout / tagout procedures.

  • Page 13: Center Plate Knob Removal

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and / or other local electrical codes. NOTE: Replace knife if it is less than 12-3/4" diameter.

  • Page 14: Ring Guard

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Remove bottom two mounting bolts and washers. Fig. 26 Remove knife. Fig. 28 Reverse procedure to install. Remove ring guard. Torque knife bolt 50 in.-lbs. Reverse procedure to install. Check slicer for proper operation.

  • Page 15: Bottom Cover (X13A, X13Ae)

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Perform zero adjustment prior to replacing index BOTTOM COVER (X13A, X13AE) knob. Replace index knob. NOTE: Ensure end of cable goes into index knob hole within spiral groove. Disconnect the electrical power to the machine and follow lockout / tagout procedures.

  • Page 16: Autodrive Mechanism Disassembly

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Push in tab and lift flex cable to disconnect. Fig. 33 Remove screws mounting J4 cable. Fig. 35 Remove autodrive assembly. Autodrive Mechanism Disassembly NOTE: Remove only those parts required to access part(s) being replaced.

  • Page 17: Autodrive Mechanism Installation

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Fig. 37 Fig. 39 Remove autodrive transmission housing, Reconnect flex cable last, and make sure primary belt, and transmission. cable is in front of guide assembly. Remove screws and washers securing tensioner assembly.

  • Page 18: Motor And Mount Assembly Installation

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Remove screws securing motor and mount assembly to slicer. Fig. 43 Install drive belt as outlined under DRIVE BELT. Connect motor lead wires to control board. Fig. 41 Check slicer for proper operation.

  • Page 19: Knife Hub Assembly

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Install knife motor as outlined under KNIFE MOTOR AND MOUNT ASSEMBLY . Pull belt tight and walk onto knife hub. NOTE: Make sure belt is seated properly on motor shaft grooves and knife hub. Knife belt should be centered on knife hub and completely on motor shaft.

  • Page 20: Kick Stand

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Disconnect all lead wires to the board, noting their color and location. Remove control board. Reverse procedure to install. Check slicer for proper operation. KICK STAND Kick Stand Removal Disconnect the electrical power to the machine and follow lockout / tagout procedures.
  • Page 21 X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Open gauge plate. Tape knife. Fig. 53 Remove screws and clamp. Fig. 51 Remove gauge plate bolts. Fig. 54 Remove cable from zipties. Unplug wire harness from control board. 10. Remove knife motor as outlined under KNIFE Fig.

  • Page 22: Index Mechanism Installation

    X13 SLICER - REMOVAL AND REPLACEMENT OF PARTS Fig. 55 12. Remove index mechanism Index Mechanism Installation Reverse removal procedure to install. Torque mounting screws holding upper housing to slicer base 60 in.-lbs. NOTE: Two long screws go in bottom two holes.

  • Page 23: Service Procedures And Adjustments

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS SERVICE PROCEDURES AND ADJUSTMENTS Certain procedures in this section require electrical test or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible, disconnect power and follow lockout / tagout procedures, attach test equipment and reapply power to the test.

  • Page 24: Interlock Cables / Support Arm Adjustment

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS Fig. 61 Fig. 59 Remove clevis pin, then slide bar from clevis. Proper carriage travel. Apply Loctite® 2440™ to nylon screw and adjust to zero clearance with square rail without binding. Fig. 62 Turn clevis in or out to adjust.

  • Page 25: Interlock Cables / Index Knob Adjustments

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS Torque nut to 140 in.-lbs. INTERLOCK CABLES / INDEX Attach cable to slide rod. KNOB ADJUSTMENTS Install product table as outlined under PRODUCT TABLE. Pull clevis to retract cable from index knob until index knob turns freely.
  • Page 26 X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS bottom of gauge plate will increase. Maintain 1/8" gap at center and an even gap top to bottom. Fig. 69 Pull rubber boot away from adjustment Fig. 67 block. Tighten bolts. Loosen top and bottom set screws.

  • Page 27: Sharpening

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS Hold index knob in place and tighten nut to 140 in.-lbs. Replace cap. SHARPENING Disconnect the electrical power to the machine and follow lockout / tagout procedures. Install sharpener as outlined under SHARPENER.

  • Page 28: Autodrive Assembly Adjustments (X13A, X13Ae)

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS Fig. 77 Loosen nut and adjust eccentric pin accordingly 1/4 turn at a time. Fig. 75 Apply Loctite® 2440™ to post stud after set. AUTODRIVE ASSEMBLY ADJUSTMENTS (X13A, X13AE) Disconnect the electrical power to the machine and follow lockout / tagout procedures.

  • Page 29: Slide Bar Switch Test (X13, X13A)

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS Fig. 79 Fig. 80 Coat new wick with Berkel oil and install in transport arm. Plug slicer in. Reverse procedure to install. Verify 5VDC between J4-1 and J4-5. Check slicer for proper operation.

  • Page 30: Carriage Sensor Test (X13, X13A)

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS If voltages are not all present, replace carriage CARRIAGE SENSOR TEST (X13, sensor. X13A) KNIFE MOTOR OHM TEST Certain procedures in this section require electrical test or measurements while power is Certain procedures in this section require applied to the machine.

  • Page 31: Circuit Breaker Test

    X13 SLICER - SERVICE PROCEDURES AND ADJUSTMENTS CIRCUIT BREAKER TEST Certain procedures in this section require electrical test or measurements while power is applied to the machine. Exercise extreme caution at all times. If test points are not easily accessible,...

  • Page 32: Electrical Operation

    Clutch disengaged while running. Re-engage auto or adjust eccentric pin. Slide bar guide switch not engaged. Check or adjust slide bar guide switch. WIRING DIAGRAMS WITH SEQUENCE OF OPERATIONS X13 & X13E Sequence of Operation F25332 Rev. A (0718) Page 32 of 36...

  • Page 33: X13A & X13Ae Sequence Of Operation

    X13 SLICER - ELECTRICAL OPERATION X13 & X13E Wiring Diagram NOTE: Knife can be started with carriage in any Knife motor energized. position. Knife motor continues to run until stop button is Start Conditions: pressed. Correct voltage supplied to slicer.
  • Page 34 X13 SLICER - ELECTRICAL OPERATION X13A & X13AE Wiring Diagram Notes: Manual Sequence: Knife can be started with carriage in any position. Press start button - start switch closed. Slicer cannot be switched from manual operation 15VDC is applied to control board.
  • Page 35 X13 SLICER - ELECTRICAL OPERATION Correct voltage supplied to slicer. Red power LED lit. Carriage tray secured. (X13A only) Slide bar switch closed; control board signaled that carriage is in place. Auto engage lever pulled out into engaged position. Hall effect switch signals board that auto mode has been selected.

  • Page 36: Troubleshooting

    X13 SLICER - TROUBLESHOOTING TROUBLESHOOTING TROUBLESHOOTING TABLE SYMPTOM POSSIBLE CAUSE No power to slicer. Keypad malfunction. Knife motor will not start. Thermal switch open. Motor malfunction. Keypad malfunction. Slicer will not shut off. Control board malfunction. Dull knife. Hard to slice.

This manual is also suitable for:

X13aX13eX13ae

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