Wayne-Dalton TorqueMaster Plus 6100 Installation Instructions Manual
Standard lift
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Also See for TorqueMaster Plus 6100:
- Installation instructions and owner's manual (36 pages) ,
- Quick start manual (12 pages)
Table of Contents
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TO THE STORE
Please Do Not Return This Product To The
Store. Please call 1-866-569-3799 (Press
Option 1) and follow the prompts to contact
the appropriate customer service agent. They
will be happy to handle any questions that
you may have.
©Copyright 2014
Wayne Dalton, a Division Of Overhead Door Corporation
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T a b l e O f C o n t e n t s
Removing an Existing Door
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IMPORTANT NOTICES!
Wayne Dalton highly recommends that you read and fully understand
the Installation Instructions and Owner's Manual before you attempt this
installation.
To avoid possible injury, read the enclosed instructions carefully before
installing and operating the garage door. Pay close attention to all
warnings and notes. After installation is complete, fasten this manual
near garage door for easy reference.
DEFINITION OF DOOR HEIGHTS:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Standard Lift Applications.
The complete Installation Instructions and Owner's Manual are available at no
charge from:
Wayne Dalton, a Division Of Overhead Door Corporation,
P.O. Box 67, Mt. Hope, OH., 44660, Or Online At www.Wayne-Dalton.com.
Part Number
346804
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REV6_03/27/2014
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Table of Contents
Related Manuals for Wayne-Dalton TorqueMaster Plus 6100
Summary of Contents for Wayne-Dalton TorqueMaster Plus 6100
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Page 1: Table Of Contents
Standard Lift Applications. The complete Installation Instructions and Owner’s Manual are available at no charge from: Wayne Dalton, a Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660, Or Online At www.Wayne-Dalton.com. Part Number 346804 REV6_03/27/2014 ©Copyright 2014... -
Page 2: Pre-Installation
Pre-Installation IMPORTANT: RIGHT AND LEFT HAND IS ALWAYS DETERMINED FROM INSIDE THE BUILDING LOOKING OUT. Important Safety Instructions Tools Required DEFINITION OF KEY WORDS USED IN THIS MANUAL: WARNING WARNING Power drill Flat tip screwdriver Tape measure Drill bits: 1/8”, 3/16”, 9/32”, Pliers / Wire cutters Step ladder INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH;... -
Page 3: Door Section Identification
#8 x 1-21/32” Quadrex pan head screws #8 x 1-13/32” Quadrex pan head screws charge from Wayne Dalton, A Division Of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. Door Section Identification Preparing the Opening... - Page 4 For Quick Install track: For the header, align the weatherstrip with the inside edge of the header and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached weatherstrip in the header and flush with the inside edge of the jamb.
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Page 5: Parts Breakdown
PARTS BREAKDOWN NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. Top of vertical Top of vertical track track Fully Adjustable 3rd hole Feature B2. (Quick hole set Install Feature) hole set... -
Page 6: Installation
Horizontal track angle INSTALLATION Quick Install tabs Before installing your door, be certain that you have read and followed all of the instruc- Key slots tions covered in the pre-installation section of this manual. Failure to do so may result in an Quick Install tabs improperly installed door. - Page 7 hex nut. Repeat for other side. Typical placement of lift handles referenced on Vertical track Top of track single wide doors Lock 1st hole set 2nd hole set 3rd hole set section Lift handles Pull handle 1/4”- 20 x 9/16” Lower hole of Track bolt 20”...
- Page 8 Angles or you may have Riveted Vertical Track Assemblies. Refer to Package Contents / Parts WARNING WARNING Breakdown, to determine which Flag Angles / Vertical Track Assemblies you have. IMPORTANT: IF YOUR DOOR IS TO BE INSTALLED PRIOR TO A FINISHING CONSTRUCTION FAILURE TO ENSURE TIGHT FIT OF CABLE LOOP OVER MILFORD PIN OF THE BUILDING’S FLOOR, THE VERTICAL TRACKS AND THE DOOR BOTTOM SECTION COULD RESULT IN COUNTERBALANCE LIFT CABLE COMING OFF THE PIN,...
- Page 9 (2) 1/4”-20 x 11/16” (2) 1/4”-14 x 5/8” (2) 1/4”-20 x 11/16” Self drilling screws Self tapping screws Self drilling screws Strut (A-symmetrical) End cap (2) 1/4”-14 x 5/8” (attached to top rib) Self tapping screws Lock section 30” To 36” Long leg Left double graduated Strut (A-symmetrical) side view...
- Page 10 Drawbar operator Flag angle bracket arm 1/4” -20 X 11/16” Top rib Self drilling screws 3/8”-16 Hex nut Top half of Flag angle Quick drawbar Install tab Horizontal Horizontal track operator Top section track in place angle bracket surface Quick Bottom half of drawbar Install tab Tracks flush...
- Page 11 grooves with the round notch in the flag angle. FOR DOUBLE SPRING APPLICATIONS: Repeat for left hand side. FOR SINGLE SPRING APPLICATIONS: Insert the idler bracket into the left hand cable drum. Lightly press the idler bracket into the cable drum until two distinct clicks are heard, or the Shipping bracket is inserted all the way.
- Page 12 CABLE DRUM CAUSING NOISE. TorqueMaster ® Grooves Center bracket spring tube bushing assembly Winding shaft (2) 5/16” x 1-5/8” Splines Lag screws Disconnect cable guide hole Flag angle Securing Door For Winding Spring(s) Warning tag Tools Required: Vice Clamps, Step ladder, Safety glasses, Leather gloves With the door in the fully closed position, place vice clamps onto both vertical tracks just Right hand end bracket above the third track roller.
- Page 13 First and End bracket second grooves Marks Cam peak Pawl knob in pointing straight up lower position Ratchet wrench 5/8” Cut cable here Socket Winding Set screw shaft TorqueMaster ® 6” Black tooth spring tube on ratchet Pawl knob in wheel upper position Insert...
- Page 14 bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal tracks. Attach the horizontal tracks to the rear back hangs with 5/16” - 18 x 1” hex bolts and nuts Sound framing (may not be supplied). Horizontal tracks must be level and parallel with door within 3/4” to members 7/8”...
- Page 15 roller. This is to prevent the garage door from rising while adjusting the counterbalance spring(s). IMPORTANT: TO ADJUST SPRINGS, ONLY ADD OR REMOVE A MAXIMUM OF 3/10 OF A TURN (THREE TEETH ON THE RATCHET WHEEL) AT A TIME. BOTH SIDES NEED TO BE ADJUSTED EQUALLY ON DOUBLE SPRING DOORS.
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Page 16: Optional Installation
Optional Installation TorqueMaster Plus Reset Instructions ® AND OTHER HARDWARE. Ratchet Cable Cable pawl drum drum Side view IMPORTANT: THE DRAWBAR OPERATOR FORCE SETTINGS MUST BE ADJUSTED AC- Drum Drum CORDING TO THE MANUFACTURER’S INSTRUCTIONS. SOME LIGHTER WEIGHT DOORS ARE pawl pawl DESIGNED TO OPERATE WITH A SINGLE COUNTERBALANCE SPRING. -
Page 17: Pull Down Rope
Pull Down Rope WARNING WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY. Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. -
Page 18: Maintenance
Oil base or solvent base paints are not recommended. Please note that if substrate is Manual for the garage door. These instructions are available at no charge from Wayne-Dalton, exposed and not properly primed, painting with latex paint may cause accelerated rusting of A Division Of Overhead Door Corporation, P.O. - Page 19 WARNING WARNING GARAGE DOOR SPRINGS, COUNTERBALANCE LIFT CABLES, BRACK- ETS, AND OTHER HARDWARE ATTACHED TO THE SPRINGS ARE UNDER EXTREME TENSION, AND IF HANDLED IMPROPERLY, CAN CAUSE SEVERE OR FATAL INJURY. ONLY A TRAINED DOOR SYSTEMS TECHNICIAN SHOULD ADJUST THEM, BY CAREFULLY FOLLOWING THE MANUFAC- TURER’S INSTRUCTIONS.
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Page 20: Warranty
Warranty Limited Warranty Model 6100 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Model 6100 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for the following period(s) of time, measured from the date of installation: Limited Lifetime Warranty*, against: •... -
Page 22: Please Do Not Return This Product
Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE Please Do Not Return This Product To The Store. Please call 1-866-569-3799 (Press Option 1) and follow the prompts to contact the appropriate customer service agent. They will be happy to handle any questions that you may have.