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Sapphire Audio PRO-1200 Manual

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Congratulations on your purchase of the
MODEL PRO-1200
cleaning unit. This instruction/parts
manual is a guide for operating and
servicing your SAPPHIRE
SCIENTIFIC Direct Drive unit.
Proper operation and service are necessary to
ensure the outstanding performance of this unit.
When properly maintained, your Truck-mount
will have a long and trouble-free life.
The following service methods outlined in this
manual are detailed in a manner that operation
and servicing may be performed properly and
safely. Because service levels vary due to the
skill of the mechanic, tools and parts
availability, ensure that prior to attempting any
repair, you are familiar with this equipment and
have the proper tools. Any questions regarding
the operation, service, or repair of this unit
should be directed to your nearest SAPPHIRE
SCIENTIFIC dealer.
The headings WARNING and CAUTION are
utilized to warn you that steps must be taken to
prevent personal injury or damage to the
equipment. Please make sure that you have read
and understand these instructions entirely before
proceeding with the operation of this unit.
THIS UNIT MUST BE INSTALLED BY
THE DEALER THAT YOU PURCHASED
IT FROM IN ACCORDANCE WITH THE
SAPPHIRE SCIENTIFIC INSTALLATION
PROCEDURES.
BE SURE TO FILL OUT THE WARRANTY
CARD ONLINE AT
WWW.SAPPHIRESCIENTIFIC.COM
1
®
Direct Drive
SAPPHIRE SCIENTIFIC MODEL PRO-1200
Record your units' serial number here for future
reference or if you should need to contact the
factory in the future for any reason.
S/N:
This service and operations manual is written
specifically for SAPPHIRE SCIENTIFIC
®
MODEL PRO-1200
units manufactured by:
SAPPHIRE SCIENTIFIC
2604 Liberator
Prescott, AZ 86301
USA
The information contained in this document is
subject to change without notice and does not
represent a commitment on the part of
SAPPHIRE SCIENTIFIC.
All rights reserved. Copyright 2011 by
SAPPHIRE SCIENTIFIC. No part of this
work may be used or reproduced in any form or
means without the express written consent and
permission of SAPPHIRE SCIENTIFIC.
Published by SAPPHIRE SCIENTIFIC.
First printing: June 2011
Printed in USA
MODEL PRO-1200
PART# 49-074
Direct Drive Cleaning
®
MANUAL
PART # 49-074 REV A

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Summary of Contents for Sapphire Audio PRO-1200

  • Page 1 MODEL PRO-1200 MANUAL THE DEALER THAT YOU PURCHASED IT FROM IN ACCORDANCE WITH THE PART# 49-074 SAPPHIRE SCIENTIFIC INSTALLATION PROCEDURES. BE SURE TO FILL OUT THE WARRANTY CARD ONLINE AT WWW.SAPPHIRESCIENTIFIC.COM SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 3: Table Of Contents

    SECTION FOUR: MAINTENANCE and SERVICE 6. MAINTENANCE CHART ....................57 7. MAINTENANCE .......................58 8. GENERAL SERVICE ADJUSTMENTS ................61 9. TROUBLESHOOTING ....................64 SECTION FIVE: PARTS and ACCESSORIES 10. ILLUSTRATED PARTS LISTINGS ................70 11. ACCESSORIES ........................95 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 4 Installation requirements .................8 Chemical requirements ................8 Water requirements .................8 2. RECEIVING YOUR DIRECT DRIVE UNIT Dealer responsibility ................9 Acceptance of shipment ................. 9 Equipment listing ................... 9 Optional equipment ................9 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 5: Safety

    Warnings and Please follow these instructions carefully! Cautions, which must be followed at all DO NOT remove these decals. times. Failure to follow warnings could SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 6 8. DO NOT damage the vehicle in any way during the installation. When routing fuel lines DO NOT configure the hose in any locations where the hose or vehicle could be damaged. Avoid contact with moving parts, hot surfaces, SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 7: Specifications

    * Forged brass valve, centrally positioned for right- or left-handed operation * Glide assembly is easy to replace when worn SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 8: Installation Requirements

    Prior to beginning the installation, read the ENTIRE “Installation” section of this manual. The use of a water softening system will reduce ® Since the MODEL PRO-1200 Direct Drive unit maintenance and reduce down time caused by weighs (with waste tank and accessories) hard water scaling.

  • Page 9: Receiving Your Direct Drive Unit

     Waste tank filter and stainless steel strainer basket.  Two sections of 2 in. x 50 ft. vacuum hose  One section of 2.5 in. x 50 ft. vacuum hose. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 10: Installation

    Positioning the unit into the vehicle............11 Fastening down the unit and waste tank ..........11 Front End Preparation ................12 Front End Kit Installation ..............18 Electrical Installation ................30 Driveshaft and Console Installation ............33 Speed Adjustment ..................39 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 11: Installation

    A. The console and waste tank mounting holes will serve as a template. Drill four SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 12: Front End Preparation

    Remove the negative battery cable. 2. Remove anti-freeze overflow tank by un-screwing the 10mm bolt. Set aside and take care not to let flow out of the overflow, lid or hose. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 13 10mm bolts and removing the MAF sensor connector. 4. Loosen clamps and remove air tube. 5. Remove the clamp from the upper radiator hose with a flathead screwdriver. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 14 7. Remove these bolts with a 10mm socket from both sides of the upper fan shroud then remove upper shroud. Caution! Take care not to damage the radiator fins. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 15 18mm socket on 4 bolts. Make sure to disconnect the wire from under the driver’s seat. 10. Remove these panels on the instrument panel with a 10mm socket. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 16 SECTION 2 11. Remove the center glove box by popping it out of the console. 12. Remove the cup holders by removing the 4 10mm bolts SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 17 SECTION 2 13. Detach the 4 latches to remove the dog house from around the engine. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 18: Front End Kit Installation

    (DO NOT DISCARD BOLT). You will need a heavy duty impact gun or breaker bar. 15. Locate puller jaws on three tabs as shown. Photo is taken on the back of the balancer. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 19 18. Slide modified balancer over shaft and thread installation rod into crankshaft at least 1”. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 20 240 ft lb torque. Remove bolt, wipe balancer clean and install new bolt. DO NOT use any lubricant, Loc-Tite, etc., of any kind. Tighten bolt to 37 ft lb. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 21 Torque to 22 ft lbs. 23. Bolt the aluminum serpentine pulley to the spacer using three 5/16-18 x 7/8” socket head cap screws also using Loc-Tite. Torque to 22 ft lbs. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 22 SECTION 2 24. Remove these bolts and save for later. 25. Remove and discard these three bolts. Note: This spring pin may have to be filed down to properly install front shaft. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 23 (large body alternator). 26. Install adapter bracket using two existing alternator bolts and one M10 x 140mm supplied bolt 27. Install drive shaft coupler that is machined thinner in this area as shown. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 24 SECTION 2 28. Remove connector from rear of alternator 29. Install drive shaft through the tunnel next to the driver’s side. Reconnect the alternator wiring connector. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 25 SECTION 2 30. Install the clutch magnet with the supplied four 10mm bolts to the drive shaft face. 31. Install the clutch with the 13mm bolt. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 26 M10 x 140mm hex bolts and washers. 33. Install idler pulley with bushing, 5/8” spacer and 7/16-20 x 2” bolt. 34. Install 65 7/8” serpentine belt onto clutch, lower pulley, and belt tensioner SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 27 5/8” hose and run under the engine and along the frame rail back to the heat exchanger. Mark both ends of the hose “hot” to ensure proper hose routing. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 28 The hose attaches to the rear of the coolant heat exchanger. For hose routing purposes, mark both ends of the hose “return”. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 29 SECTION 2 Follow this series of pictures for coolant hose routing under the vehicle. Fig. 2 Fig. 1 Fig. 2 Fig. 4 Fig. 6 Fig. 3 Fig. 4 Fig. 5 Fig. 6 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 30: Electrical Installation

    7/8” battery. grommet to throttle control module Connectors run to power Connect terminals and ground to circuit breaker on the drive on the passenger shaft clutch. fender wall. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 31 40. Red jumper – Battery to circuit breaker Black jumper – Ground Notch rubber cable protectors for terminal ring clearance. 41. Install 7/8” grommet into drivers side firewall then feed wire harness through. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 32 46. Prep the inside of the van. If the OEM rubber mat will be used, remove the fiber backing up to the rear wheel wells. A spray on liner maybe also used. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 33: Driveshaft And Console Installation

    PN 60-1199) when installing the rear shaft mount. Be sure to put alignment jig against wall of van. Alignment jig should position the drive shaft to within a 3/4” adjustment of final location. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 34 3/8-16 x 1 3/4:” bolts. **Before drilling through the floor of the van, check for any hazardous obstructions. Verify alignment using a straight edge. Tighten front and rear clamps and re-check alignment. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 35 56. Add blower belt then pump belts and set to machine mounting holes and bolt in place with proper tension with the tensioners. 3/8-16 x 2” bolts, 3/8” lock washers and 3/8” flat SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 36 58. Drill two 1 ½” holes through the floor of the van. Place plastic grommet in each hole. Be sure to check under the van for clearance before drilling any holes. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 37 63. Install the engine fan. On 2003-2006 GM use a fan spacer if needed to achieve proper clearance. 64. Re-install the upper radiator shroud and clip all removed hoses back onto the upper shroud. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 38 71. Bleed all air from the lower coolant heat exchanger using the petcock on the top of the heat exchanger. Make sure to keep the vehicle radiator and coolant recovery bottle at the proper levels. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 39: Speed Adjustment

    4. Set speed switch on the console to low. 5. Press the top button to the left of the instrument cluster until the tachometer is displayed. 6. Digital tachometer displayed in lower cluster SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 40 9. Set console speed control switch to high. Repeat step 7 on screw marked RPM1 and set speed to 1500 RPM. 10. Attach speed module to van above the throttle pedal SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 41 Console Control Switches… ..............51 Chemical Pump Priming… ..............53 Automatic Shut Down…................53 Chemicals… ...................53 Upholstery Cleaning Operation… ............53 Pressure Washing Operation… ..............53 Water Extraction Operation… ...............53 Dual Wand Operation… ................54 Winter Operation… ................54 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 42: Systems

    Upper Heat Exchanger Water Pump Vacuum Blower Manifold Water Inlet Lower Heat Exchanger SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 43: Vacuum System

    The vacuum pump also heats incoming air as it is illuminate to alert the operator when the tank is compressed. The hot discharged air goes into a full. Exhaust Vacuum Brake Vacuum Vacuum Inlets Pump SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 44: Chemical Pumping System

    The chemicals then flow through the stainless steel chemical pump, the chemical is then injected into a three way selector valve located on the front panel. This valve may be used to turn the SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 46: Operation

    #6. Using hose to the solution outlet connection at the front ® larger jet sizes on your MODEL PRO-1200 unit of the unit. Connect the cleaning tool to the may reduce cleaning temperatures.

  • Page 47: Priming The Chemical Pump

    I.D. final stroke is a pull stroke with no chemical NEVER use a waste pump hose as a water inlet injection. hose. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 48: Upholstery Cleaning

    3. Disconnect the vacuum hose from the unit. pump. Replacement and maintenance of the filter 4. Adjust the speed to low position. will prevent rust and corrosion from entering the vacuum pump. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 49: Freeze Protection

    After 25 seconds, turn the chemical valve to the 3. If a heated building is not available, winterize OFF position. the unit with anti-freeze. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 50: Operating Procedure

    Pressing accelerator pedal DO NOT drain used anti-freeze on the ground or into storm drains. Dispose of anti-freeze only in an approved location. Observe Local, State and Federal laws when disposing of anti-freeze. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 51: Machine Setup For Carpet Cleaning

    B.) If recovery tank becomes full, it will 7. Set speed control to match tool/job. automatically shut the machine off. Rotate the main power switch to OFF and empty the recovery tank. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 52: Gauge Reading And Settings

    1 or 2 GPH for a normal job and at 2 or 3 for an extremely dirty job. NOTE: This setting depends upon the type of chemicals used and their concentrations. Always use the lowest flow rate SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 53 SECTION 3 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 54: Chemical Pump Priming

    VACUUM ONLY position. This disengages the pump clutch to prevent pump UPHOLSTERY CLEANING damage. Use only chemicals recommended for wet cleaning of upholstery fabrics. Consult factory for specific instructions. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 55: Dual Wand Operation

    Open the temp. control valve for 2-5 1. Drain recovery tank and close drain valve. seconds. Use Caution, the antifreeze jug will empty quickly and cause the pump to run dry. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 56 2. With the machine off and the drain valve open, allow the recovery tank to completely drain. When empty, close valve. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 57: Maintenance Chart

    Solution Outlet Check Valve ................61 Chemical Pump ....................62 Packing Nut Adjustment, Chemical Metering and Selector Valves ....62 ................Pressure Unloader 9. TROUBLESHOOTING Heat/Misc ......................64 Blower / Vacuum Pump…................65 Water Pump ......................65 Chemical System ....................67 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 58: Maintenance Chart

    (4) Check pulley and hub set screws after first 50 hours of operation, and again at 100 hours of operation. (5) Every 1000 hours or yearly, whichever comes first. (6) After first 25 hours and then at every 100 hours of operation. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 59: Maintenance

    Oil Level injury, severed limbs, or fatality. Sight Gauge NOTE: Refer to the hour meter as a guide for Oil Drain coordinating a maintenance schedule. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 60: Water Pump

    Check pulley set screws and hub screws (Part # 13-000). Change the crankcase oil every every 500 hours thereafter. 500 hours thereafter. Insure belts are properly tensioned after checking the torque values. Use Gates EPDM belts. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 61: Strainer Basket

    Check and inspect the packing nut on the chemical selector and metering valves every 200 hours. Keeping the valve packing’s properly adjusted will prevent leaks and add to the overall life of the valves. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 62: General Service Adjustments

    VALVE ASSY. occur. 41-008 ORING, ½ ID 5/8 OD Note: Improper seating of the check valve seat, poppet, damaged spring or o-rings will result in poor performance of the chemical system. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 63: Chemical Pump

    If not, slightly tighten Packing Nut the packing nut. DO NOT over tighten. Keeping the packing properly adjusted will eliminate possible leaks and will add to the overall life of the valves. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 64: Pressure Unloader

    DO NOT loosen the adjusting body (cap) all the way (counterclockwise) or remove it while the unit is running. Valve Adjusting Valve Stem O-Rings Loosen nut & remove entire valve stem from valve body to service seals Spring SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 65: Troubleshooting

    After inspecting waste pump to Pump-out circuit breaker on control determine the cause of the tripped panel has tripped. breaker, press the reset button Check valve dirty or damaged Clean or replace if necessary SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 66: Blower / Vacuum Pump

    Solution pump inlet supply line is for suction leaks and loose clamps or the normal operating pressure. plugged or drawing air. fittings. Tighten any loose fittings or clamps. Replace any ruptured hose(s). SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 67 Repair or replace valve. Hose inner lining is constricted. Remove restriction or replace hose. Air leak in chemical supply line, Check for air leaks. Replace faulty priming valve or metering valve. parts. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 68: Chemical System

    Remove any debris from the chemical Chemical pump check valve(s) is check valve(s). Replace chemical clogged check valve(s) or seals, if necessary. Chemical prime/on-off valve or Replace valve(s). chemical metering valve is defective. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 69 Defective cylinder in the water pump. to “Loss of Pump Volume” in the Troubleshooting section in this manual. SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 70: Illustrated Parts Listings

    Front Drive Shaft Mount Assy… ..............90 Waste Tank .....................91 Electrical Diagram ..................93 Hose Diagram… .....................94 Decals ......................95 11. ACCESSORIES Wand .......................96 Water Pond, Side Mount…................97 Waste Pump Out Assembly................98 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 71 66-326 PANEL, LOWER FORNT 69-381 ASSY, CONSOLE COVER 69-330 ASSY, VULCAN HEAT EXCHANGER 63-165 TUBE, EXHAUST OUTLET 69-341 ASSY, REG BRKT PRO-1200 69-352 ASSEMBLY, MANIFOLD BLOCK 69-350 ASSY, WATER PUMP 5CP2120 69-349 ASSY, LOWER HEAT EXCHANGER 69-353 ASSY, QD BRACKET...
  • Page 72 SECTION 5 70-1200, CONSOLE PRO-1200…Continued Item No. Part Number Description 69-354 ASSY, OIL CUP & WATER OUTLET 69-358 ASSY, VAC BLOWER PRO-1200 44-120 PLATE, SERIAL PRO-1200 68-163 ASSY, CASE STOP LH 68-164 ASSY, CASE STOP RH 60-1251 FORMING, VULCAN HEATER CLAMP 37-077 BELT, 42"...
  • Page 73 BREAKER, 20 AMP 30-073 LIGHT, IND LAMP 12V RED 30-074 LIGHT, IND LAMP 12V GREEN 10-150 SCREW - 10-32 X .500 PHP ZP 21-004 CONN, 1/4 NPT X 1/4 T BRASS SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 74 SECTION 5 69-358, ASSY, VAC BLOWER PRO-1200 Item No. Part Number Description 46-066 VACUUM PUMP, TUTHILL 5006 66-249 ADAPTER, 4 IN NPT TO 3 IN NPT 69-360 ASSEMBLY, VACUUM BRAKE 61-725 WELDMENT, BLOWER OUTLET 38-052 BUSHING, BROWNING H X 1.125...
  • Page 75 PLUG, .375 NPT X HEX HEAD BRASS 21-061 ELL, 3/8 P X 1/2 T BRASS 60-1159 FORMING, WATER PUMP MNT 21-007 FTTG, BRB 1/8 P X 5/16 H BR 38-074 PULLEY, DOUBLE IDLER SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 76 SCREW, MACH .5-20 X 1.25 HXHD 10-206 SCREW, MACH .43-20 X 2 HXHD 12-018 WASHER, FLAT 1/2 USS 10-008 SCREW, MACH 8MM-16 X 1.25MM 12-016 LKWSR, 5/16 ZINC 39-048 BEARING, IDLER PULLEY SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 77 21-122 FITTING, TEE, .25 IN NPT, BRASS 21-064 ELL, 1/4 P X 1/4 T BRASS 21-051 ELL, 1/4P X 1/4T 45 DEG BRASS 21-004 CONN, 1/4 NPT X 1/4 T BRASS SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 78 CONN, 1/4 NTP X -04 JIC BRASS 21-064 ELL, 1/4 P X 1/4 T BRASS 23-008 COCK, DRN 1/4P X 1/4H ELL BRASS 21-109 FTTG, 1/2 NPT X 5/8 BARB BRASS 34-035 SWITCH, TEMP STANDARD 250 TS-81 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 79 VALVE CAP 303SST, GP PULSE PUMP 36-356 ASSY, VALVE KIT, GP CHEMICAL PULSE PUMP 36-357 SPACER RING, 303 SST, GP PULSE PUMP 36-358 VALVE CAP, 303 SST, GP PULSE PUMPMP 520196 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 80 QUICK DISCONNECT, .25 NPT, SOCKET, HANSEN SERIES B2-HK 21-026 NIPPLE, 1/4 NPT NPT HEX BRASS 21-064 ELL, 1/4 P X 1/4 T BRASS 21-233 BUSHING, 1/2 NPT X 1/4 FNPT 21-050 CONN, 1/4 NTP X -04 JIC BRASS SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 81 SECTION 5 69-341, ASSY, REG BRKT PRO-1200 Item No. Part Number Description 23-079 UNLOADER, CAT #7670 21-040 FITTING, STR ELL, .375 IN NPT, BRASS 21-014 FTTG, BRB .375 X .50H BR 21-062 TEE, 3/8 FNPT X NPT X FNPT BRASS...
  • Page 82 FILTER, MICRO INLINE CAT 1/2 FNPT X 1/2 FNPT 21-034 ELL, STREET 1-2 NPT BRASS 21-032 FTTG, BRB 1/2 P X 3/4 H BRASS.SLDPRT 21-040 FITTING, STR ELL, .375 IN NPT, BRASS 21-014 FTTG, BRB .375 X .50H BR SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 83 VALVE, BALL 3/8 FNPT X FNPT 21-152 ELL, 3/8 FNPT X 3/8 FNPT BRASS 21-017 CONN, 3-8 P X 1/4 T 21-011 ELL, 1/8 NPT X 1/4 POLY BRASS 28-000 CUP, OILFILL, 1/8 NPT SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 84 12-021 WASHER, FLAT 7/16 ZINC 11-012 NUT, 7/16-14 ZP 21-011 ELL, 1/8 NPT X 1/4 POLY BRASS 14-032 PIN, COTTER 7/64 X 3/4 SS 21-029 PLUG, 1/8 NPT SOCKET HD BRASS SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 85 69-163, ASSY, CASE STOP LH Item No. Part Number Description 10-209 SCREW, SELF DRILL-TAP #14 HXHD 14-019 RIVET, ALUM NAMEPLATE 60-1226 FORMING, CASE STOP LWR 60-1227 FORMING, CASE STOP UPPER 60-1228 FORMING, CASE STOP SPRING SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 86 Item No. Part Number Description 10-209 SCREW, SELF DRILL-TAP #14 HXHD 14-019 RIVET, ALUM NAMEPLATE 60-1228 FORMING, CASE STOP SPRING 60-1264 FORMING, CASE STOP LWR RH 60-1265 FORMING, CASE STOP UPPER RH SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 87 SPACER, SHAFT MOUNT 61-726 WELDMENT, SEAT LEVER 68-175 KIT, CUTOUT COVER 39-055 DRIVE SHAFT ASSY 38-097 PULLEY, 7.00 PD B DBL GRV 38-090 BALANCER, MACHINED 2003 + GM 38-089 SPACER, ENGINE PULLEY SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 88 CLUTCH, SERP 6IN - 6 GROOVE, TAPERED BORE 10-217 SCREW, MACH M10 X 1.5 X 140 HXHD 10-216 SCREW, MACH 5/16-18 X .875 SOCHD 10-213 SCREW, MACH 5/16-18 X 1.75 SOCHD SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 89 11-044 NUT, 1/2-13 NYLOCK 11-019 NUT,3/8-16 NYLOK 11-006 NUT, 3/8-16 ZINC 10-067 BOLT,TAP 3/8-16 X 4 10-055 SCREW, MACH 3/8-16 X 2-1/4 ZINC HXHD 10-030 SCREW, MACH 3/8-16 X 3 HXHD SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 90 SPACER, SHAFT MOUNT 66-337 BUSHING, SINGLE IDLER 10-217 SCREW, MACH M10 X 1.5 X 140 HXHD 10-214 SCREW, MACH 7/16-20 X 2.00 HXHD 69-367 ASSY, TENSIONER MOUNT 12-025 WASHER, FLAT M10 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 91 12-014 LKWSR, 3/8 ZINC 12-013 WASHER, FLAT 3/8 SAE 11-019 NUT,3/8-16 NYLOK 10-055 SCREW, MACH 3/8-16 X 2-1/4 ZINC HXHD 10-030 SCREW, MACH 3/8-16 X 3 HXHD 41-117 ISOLATOR, 250/50 (65A) SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 92 STRAINER, FILTER 3" 100 MESH 61-699 WELDMENT, TANK LID 10-031 SCREW, THUMB 5/16-18 X 3/4 19-009 CAP, PLUG 2IN RUBBER 61-002 WELDMENT, STRAINER BASKET 21-097 PLUG, 1-1/4 IN PVC 40-003 LATCH, PRE-FILTER BOX SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 93 ELL, 1/4 IN STREET BRASS 21-006 FTTG, BRB 1/4PX5/16H BR 41-018 288IN GASKET, SPONGE 1 IN X 45 FT 10-061 SCREW,MACH 5/16-18 X 1 S/S HCS 12-002 WASHER, FLAT 1/4 SS ANC SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 94 SECTION 5 ELECTRICAL DIAGRAM SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 95 SECTION 5 HOSE DIAGRAM SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 96 SECTION 5 44-084 DECAL, CAUTION HOT SURFACE 44-120 DECAL, SERIAL 44-082 DECAL, DANGER ROTATING MACHINERY 44-085 DECAL, 44-083 DECAL, WARNING ROTATING DANGER HIGH PRESSURE MACHINERY 44-119 DECAL, PRODUCT PRO-1200 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

  • Page 97: Accessories

    Solution control valve. Turn 45° counter-clockwise to open fully. Purge valve. To flush out or debris from injector, loosen purge valve and allow solution to flow at full Injector/extraction force. manifold SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 98 HOSE, WTR 3/4 IN HZN 500 FT BULK 16-004 9 IN HOSE, WTR 3/4 IN HZN 500 FT BULK 10-026 SCREW, MACH 1/4-20 X 1 HXHD 68-032 ASSY, H REEL MOTOR W-120 SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...
  • Page 99 HOSE, WTR 1 IN HRZ 100 FT BULK 10-178 BOLT, TAP 5/16-18 X 2-1/2 HXHD Z 10-068 BOLT, TAP ¼-20 X 2-1/2 11-013 LKNUT, ¼-20 NYLOK 11-029 NUT, 5/16-18 NYLOK 12-017 WASHER, FLAT 5/16 SAE ZINC SAPPHIRE SCIENTIFIC MODEL PRO-1200 PART # 49-074 REV A...

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