Ryobi JM82 Operator's Manual

Ryobi JM82 Operator's Manual

Biscuit joiner double insulated
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Your biscuit joiner has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation,
and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator's manual before using
this product.
Thank you for buying a Ryobi product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
OPERATOR'S MANUAL
BISCUIT JOINER
DOUBLE INSULATED
JM82

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Summary of Contents for Ryobi JM82

  • Page 1 Your biscuit joiner has been engineered and manufactured to Ryobi’s high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product.
  • Page 2: Table Of Contents

    n Introduction ... 2 n General Safety Rules ... 3 n Specific Safety Rules... 4 n Symbols... 5-6 n Electrical ... 7 n Features... 8-9 n Assembly ... 10 n Operation... 11-19 n Adjustments... 20 n Maintenance ... 20-23 n Accessories ... 24 n Troubleshooting ...
  • Page 3: General Safety Rules

    WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. SAVE THESE INSTRUCTIONS WORK AREA n Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. n Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 4: Specific Safety Rules

    SERVICE n Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury. n Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
  • Page 5: Symbols

    Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpreta- tion of these symbols will allow you to operate the tool better and safer. SYMBOL NAME Volts Amperes Hertz Watt Minutes Alternating Current Direct Current...
  • Page 6 The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL DANGER: WARNING: CAUTION: CAUTION: SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair.
  • Page 7: Electrical

    DOUBLE INSULATION Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three- wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.
  • Page 8: Features

    PRODUCT SPECIFICATIONS Fence Angle Adjustments ... 0-135° Depth of Cut ...0-9/16 in. Cord Length ...10 ft. Blade ... 4 in. HEIGHT ADJUSTMENT KNOB WIDTH OF CUT SCALE CENTERLINE/LINE OF CUT INDICATOR ADJUSTABLE FENCE FEATURES No Load Speed ... 10,000/min. Input ...120 V, 60 Hz, AC only, 6.0 Amps Net Weight...
  • Page 9: Dust Collection

    The biscuit joiner has an 8-tooth carbide-tipped blade for cutting biscuit slots. NON-SKID SURFACE The fence on the biscuit joiner has a non-skid surface to help prevent misalignment caused by skidding during use. It also prevents marring of the workpiece when making cuts.
  • Page 10: Assembly

    INSTALLING/REMOVING THE DUST BAG See Figure 2. The dust bag located on the rear of the biscuit joiner pro- vides a dust collection system. Wood particles are drawn up through the base and collect in the dust bag during cutting operations.
  • Page 11: Operation

    A greater surface area is exposed to glue in a biscuit joint, making the seams stronger. A variety of spline joints can be made using the biscuit joiner. The number and size biscuits needed for each joint depends on the thickness of the wood and the length of the joint.
  • Page 12 DEPTH OF CUT The biscuit joiner can be adjusted to three standard cutting depths to accommodate three standard size biscuits — #0, #10, and #20. Adjustments are made by engaging slots on the depth adjustment knob with tabs on the rear base as- sembly.
  • Page 13 Tighten the locking knob securely. FENCE ANGLE The adjustable fence on the biscuit joiner can be set at angles ranging from 0° to 135°, with accurate positive stops set in 45° increments. A scale is located on each side of the adjustable fence for identifying these positive stop angles.
  • Page 14 Clamp the workpiece securely so that it will not move during the cut. n Plug the biscuit joiner into the power supply and prepare to make the first cut. Grasp and hold the biscuit joiner securely with both hands.
  • Page 15 Clamp the workpiece securely so that it will not move during the cut. n Plug the biscuit joiner into a power supply and prepare to make your first cut. Grasp and hold the biscuit joiner securely with both hands.
  • Page 16 NOTE: Measure twice and cut once. In addition to the centerlines lining up, the spacing of the biscuit slots from side-to-side must also match. n Plug the biscuit joiner into the power supply and cut slots in all boards that require end slots. Follow the procedures explained in “Edge-To-Edge Joints.”...
  • Page 17 Clamp the workpiece securely. n Cut each slot at the marked centerline intersection. n Place the biscuit joiner on a vertical board and align the indicator marks on the base assembly with the centerline on the vertical board.
  • Page 18 Align the indicator mark on the fence with the centerline on the workpiece. n Plug the biscuit joiner into the power supply and prepare to cut the slot. n Depress the switch trigger to turn on the biscuit joiner, then push it forward to extend the blade into the wood.
  • Page 19 Tighten the locking knob securely. n Place the biscuit joiner on the workpiece with the adjust- able fence resting on the long side of workpiece. The base or vertical fence should be against the mitered edge of the workpiece.
  • Page 20: Adjustments

    WARNING: When servicing, use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust.
  • Page 21 n Place a screwdriver in the hole provided in the bearing plate. n Place one of the non-cutting teeth located behind each carbide-tipped cutting tooth against the screwdriver or pin and lock the blade to prevent it from rotating. DO NOT lock the blade against one of the cutting teeth.
  • Page 22 See Figures 25 - 27. After extended use, wood particles and resin may build up inside the base assembly of your biscuit joiner and clog the path for wood particles going into dust bag. Wood particles packing up in this area not only defeats the dustless feature of your biscuit joiner, it also makes cutting biscuit slots more difficult.
  • Page 23 Replace the dust bag. CLEANING THE DUST BAG See Figure 28. n Unplug the biscuit joiner. n Remove the dust bag. n Slide the clip off the end of the dust bag. n Thoroughly clean the dust bag by shaking out all debris.
  • Page 24: Accessories

    The following recommended accessories are currently available at retail stores: n Biscuits 100 pieces ... Size 0 n Biscuits 100 pieces ... Size 10 n Biscuits 100 pieces ... Size 20 n Biscuit Assortment ... 400 pieces total Size 0...100 pieces Size 10...100 pieces Size 20...200 pieces WARNING:...
  • Page 25 NOTES...
  • Page 26: Parts Ordering / Service

    Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized Service Center. You can also check our web site at www.ryobitools.com for a complete list of Authorized Service Centers.

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