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F L O W p e r m a n e n t Instruction Manual Flow Measurement Transmitter OCM F Firmware Revision: 4.00 Original manual: German / 16.02.2018 Rev. 05 / 06.04.2018...
Copyrights and property rights Copyrights and property rights This document and its contents are proprietary to NIVUS GmbH and are not to be repro- duced or copied without the express written permission of NIVUS GmbH. Violations oblige to compensation. Important Note This manual may exclusively - even in parts - be copied or translated in any other way with the express written consent of NIVUS GmbH.
Technical Instruction for Doppler Sensors • Installation Instruction for Correlation and Doppler Sensors These manuals are provided with the auxiliary units or sensors and/or are available as down- load on the NIVUS homepage. OCM F - rev. 05 / 06.04.2018 page 7...
Colour code for wires and single conductors The abbreviations of colours, wire and components follow the international colour code ac- cording IEC 757. black transparent blue white GNYE green/yellow green yellow brown grey pink page 8 OCM F - rev. 05 / 06.04.2018...
Contains information that should be highlighted. Indicates a potentially damaging situation which can result in a damage of the product or an object in its environment. Note Contains information and facts. OCM F - rev. 05 / 06.04.2018 page 9...
The entire measurement system shall be installed and put into operation by trained expert personnel only. Integrated buffer battery The exchange of the integrated buffer battery shall be carried out by NIVUS staff or per- sonnel authorised by NIVUS only. Otherwise the guarantee expires. page 10...
All operations on the device which go beyond installation or connection measures in principle shall be carried out by NIVUS staff or personnel authorised by NIVUS due to reasons of safe- ty and guarantee.
For installation and commissioning the conformity certificates as well as the test certificates issued by the respective authorities shall be followed. The Ex version of the OCM F is adjusted solely to NIVUS Doppler sensors Type KDA re- garding the intrinsically safe system review according to EN60079-25.
In case of enquiries and ordering replacement parts it is important to specify article number as well as the serial number of the respective transmitter or sensor. This ensures correct and quick processing. OCM F - rev. 05 / 06.04.2018 page 13...
Outputs 3x 0/4...20 mA, load 500 Ohm, 12 bit resolution, accuracy better than 0.1 % (after adjustment) 5 switchable relays, loadable up to 230 V AC / 2 A (cos.ϕ 0.9) page 14 OCM F - rev. 05 / 06.04.2018...
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The type examination certificate can be found at the end of this manual. Sensors Observe the specifications of the according sensors as described in the respective instruction manuals or technical descriptions. OCM F - rev. 05 / 06.04.2018 page 15...
OCM F Configuration 11.1 Device Types The OCM F transmitter is available in different versions as shown in the overview table below. The transmitters primarily vary in terms of power supply and Ex-protection. The current type of device is indicated by the article number, which can be found on a weatherproof label on the bottom of the enclosure.
Do not expose the system to heavy shocks or vibrations. Use the original packaging for transport. 11.6 Return In case of a required reshipment return the unit at customer cost to NIVUS GmbH in Ep- pingen using the original packaging. Insufficiently franked shipments will not be accepted.
Functional Principle 12.1 In General The OCM F is a permanent measurement system for flow measurement and flow control. The device is designed to be used primarily in slight to heavy polluted media with various compositions. It can be operated in partial and permanent filled channels and pipes with vari- ous shapes and dimensions.
During installation works keep in mind that electronic components may be irreversibly dam- aged due to electrostatic discharge. Therefore avoid intolerably high electrostatic charge dur- ing installation by implementing appropriate grounding measures. OCM F - rev. 05 / 06.04.2018 page 19...
Should this be the case try to clean the door using spirit or car polish. If these measures should not be successful the clear view door can be replaced by NIVUS at extra costs. 14.2 Enclosure Dimensions Fig.
Installation and Connection 14.3 Hints on how to avoid electrostatic discharge (ESD) When connecting the OCM F the following warnings and hints shall be observed right as the warnings and hints found in the according chapters on installation. WARNING Disconnect the unit from mains power Disconnect the instrument from mains power before you begin to carry out maintenance, cleaning and/or repair works (expert personnel only).
It is not allowed to remove the front panel. Tightness of the terminal housing Water or dirt must not leak into the terminal housing. Seal the housing with the supplied lid and both screws respectively. page 22 OCM F - rev. 05 / 06.04.2018...
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Plug connectors with screw terminal connection (terminal 24…54): Screw terminal connection; wire up to 1.5 mm², strand up to 1.5 mm², Screwdriver blade width max. 2.5 mm Fig. 14-2 Terminal housing, Ex version OCM F - rev. 05 / 06.04.2018 page 23...
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'DC +'/'DC –' (clamps 4 and 5) is conducted through an internal extra common mode filter and 'DC +' can be enabled/disabled by using the DC switch. Fig. 14-3 Clamp wiring transmitter OCM F page 24 OCM F - rev. 05 / 06.04.2018...
The diagram below applies in case of connecting a KDA flow sensor: Fig. 14-4 KDA wedge or pipe sensor, Type K0 or R0 (Non-Ex) Fig. 14-5 KDA combi sensor with integrated pressure measurement cell, Type KP (Non-Ex) OCM F - rev. 05 / 06.04.2018 page 25...
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If the level measurement is carried out by a 2-wire probe (NivuBar, NivuCompact 2-wire echo sounder or similar), which is supplied by the OCM F, please follow the wiring diagram below: Fig. 14-8 Ext.
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Installation and Connection Fig. 14-9 NIVUS i-Series sensor for level measurement in Ex-Zone 1 Do not connect to intrinsically safe clamps The Zone 1 Ex approval of i-Series sensors is guaranteed thanks to protection encapsula- tion category “Ex m”. These sensors hence must not be connected to the intrinsically safe terminal clamps (Ex ia) of the transmitter.
OCM F 14.6 Power supply of OCM F Depending on the type of OCM F used, it can be supplied with 100…240 V AC or with 24 V DC (see chapter “10 Specifications”). The two slide switches (located above the termi- nals) serve as additional power switches.
For effective protection of the OCM F transmitter it is necessary to protect power supply and mA inputs and outputs. NIVUS recommends •...
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Instruction Manual OCM F Fig. 14-15 Overvoltage protection for power supply and analog in-/outputs page 30 OCM F - rev. 05 / 06.04.2018...
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Installation and Connection Fig. 14-16 Overvoltage protection for KDA velocity sensor Non-Ex version Fig. 14-17 Overvoltage protection for KDA velocity sensor Ex version OCM F - rev. 05 / 06.04.2018 page 31...
The assignment of the relays for the controller cannot be modified. Selection of sufficient contact material The input current on the digital inputs of the OCM F is 10 mA. Please ensure contact relia- bility by selecting sufficient contact materials on the end switch of the control slide valve.
Instruction for Correlation and Doppler Sensors” manual. Hand slide valve Ultrasonic sensor i-Series Regulation-slide valve Install pipe sensor using nozzle or tapping saddle Fig. 14-18 Setup of a controlled system such as a discharge control OCM F - rev. 05 / 06.04.2018 page 33...
In case of using a 4…20 mA signal as external setpoint, this signal can be monitored for ca- ble breaks and short circuits. If errors should occur the OCM F is going to access the internal setpoint (→ in case of using external 4…20 mA setpoints and error monitoring always set the internal setpoint additionally!).
• span and function of analog and digital outputs The OCM F user surface was designed in a way that even unfamiliar users are able to easily set up basic settings in dialog mode which ensure reliable device operation. For extensive programming, difficult hydraulic conditions, in case of absence of expert staff or if a setup and error protocol is required, the programming should be carried out by the manu- facturer or an expert company which is authorised by the manufacturer.
Abort button Confirmation button Fig. 17-1 Operator panel Display The OCM F has a large back-lit graphic display with a resolution of 128x64 pixels. This en- sures a comfortable communication mode for the user. Name of measurement place Flow Total Relay status Fig.
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Indication of current data on h-crit Calibration and Simulation: Definition of maximum and minimum measurable flow velocity Calibration of level Calibration of analog outputs Simulation of analog and digital outputs Simulation of the calculated volume page 38 OCM F - rev. 05 / 06.04.2018...
Press once to toggle from RUN menu to overview menu (main menu) Activate a submenu >ENTER< Accept and store values, units and so on Table 5 Functions of the control keys OCM F - rev. 05 / 06.04.2018 page 39...
PIN. After correctly entering the PIN the modified parameters are accepted and the unit will restart. The OCM F is ready for operation again after approx. 20…30 seconds. Options at the end of setting parameters: •...
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Fig. 20-5 Secondary screen of the main display The display will return to the previous screen either if pressing >ENTER< again or ap- prox. 30 seconds after the last key action. OCM F - rev. 05 / 06.04.2018 page 41...
>ENTER< after erasing. Time of day totalising Day values (and unit) Current day with cumulated total 24 h-day totals Date Fig. 21-1 Display day values / info page 42 OCM F - rev. 05 / 06.04.2018...
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“Ext. set point” - if external set point is not available “Control unit” - in case of error of the control unit (“Valve OPEN”, “Valve CLOSED”, “Valve TORQUE”) “Battery” - transmitters buffer battery empty OCM F - rev. 05 / 06.04.2018 page 43...
Pressing the key >right< and >left< will take you through the pages. Among other information these pages contain information on last parameter setting/parameter change as well as mains power failure which might have been occurred. page 44 OCM F - rev. 05 / 06.04.2018...
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Example: a total of 10 litres is indicated as 10.00 (xx.yy) instead of x.yyy Fig. 22-4 Selecting the display format OCM F - rev. 05 / 06.04.2018 page 45...
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- Specify new total value - Confirm with Enter key - Enter system-PIN and confirm - New total value is shown in the main screen page 46 OCM F - rev. 05 / 06.04.2018...
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Make a note of the system-PIN and store it in a safe place. >Service-Code< This menu point is for the NIVUS commis- sioning service only. >Reset all pins< If the system-PIN should get lost a PUK (Per-...
After the submenu >Name< has been selected the basic setting “NIVUS” will come up. There is a cursor blinking below the first digit which can be modified. Underneath the measurement place name you can find a table with 20 lines containing all uppercase and lowercase letters as well as a large number of special characters (see Fig.
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There may be different distances between individual level points. Furthermore it is not re- quired to use all of the 32 breakpoints possible. The OCM F however is going to use a linear- ization function between the breakpoints. Decrease the distance between breakpoints in case of heavy and irregular fluctuation within the area.
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These values are going to be considered as absolute values and therefore affect positive as well as negative velocities. Both setting options of low-flow suppression have an OR relation between each other. Fig. 23-9 Selection low-flow volumes OCM F - rev. 05 / 06.04.2018 page 51...
Fig. 23-11 Example in case of external level sensor Basically determine the sensor type (Fig. 23-12) first. Fig. 23-12 Determine the sensor type page 52 OCM F - rev. 05 / 06.04.2018...
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Pressure Level measurement by a KDA combi sensor which is directly con- nected to OCM F according Fig. 14-5. Offset installation e. g. due to sedimentation or high dirt load is possible. Level measurement in case of flooding is possible as well.
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Ext. sensor Level measurement by external Ex 2-wire sensor supplied by (Ex) OCM F e. g. a pressure probe, type NivuBar Plus or echo sounder type NivuCompact). Connect as described in Fig. 14-10. Fig. 23-16 Sensor type 4: 2-wire probe Ex Please select the appropriate level measurement method prior to planning the facility.
20 mA (full) – 100 % 0.125 0.300 0.300 0.500 span distance to sensor face in m Measurement span (value at 20 mA) 2.875 14.5 Table 6 i-Series sensors measurement range OCM F - rev. 05 / 06.04.2018 page 55...
This section enables to set and the digital input signals “switch OPEN”, “switch CLOSE” and “torque close”. The OCM F requires these inputs for regulator operation. The function >Stop v-measurement< is exclusively available for digital input 4.
>Level< Output of analog signal which is proportional to measured filling level. >Velocity< Output of analog signal which is proportional to mean flow velocity averaged from meas- ured individual velocities. OCM F - rev. 05 / 06.04.2018 page 57...
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As soon as e. g. the sensor is going to be removed from the medium or no velocity can be measured at all (Fig. 23-21/3), signal first slopes gently getting steeper subsequently. page 58 OCM F - rev. 05 / 06.04.2018...
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ENTER. A tick will appear as soon as the function has been confirmed. Pressing ENTER once more will deactivate the function again. Leave this point by pressing ESC (see Fig. 23-25). OCM F - rev. 05 / 06.04.2018 page 59...
Select parameter >func- tion< in order to indicate the available functions. Toggle between relays using the >left< and >right< arrow keys. page 60 OCM F - rev. 05 / 06.04.2018...
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The relay will not de-energise before the time set is expired and the limit value is pre- sent yet. If the value falls below the limit threshold for a moment the cycle will begin anew. OCM F - rev. 05 / 06.04.2018 page 61...
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Choose the desired function with the >up< or >down< arrow keys and confirm by pressing ENTER. A tick will appear as soon as the function has been confirmed. Pressing ENTER once more will deactivate the function again. OCM F - rev. 05 / 06.04.2018 page 63...
“14.8 Controller Mode”. Qualified personnel It is absolutely necessary to have sound knowledge on control technology to correctly and safely set the controller. Fig. 23-33 Submenu >Internal set point< page 64 OCM F - rev. 05 / 06.04.2018...
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Parameter Setting >Not active< The function is disabled. >Internal set The set point is determined in the OCM F. point< >Max. flow rate< Enter the max. possible flow rate of the measurement place here in l/s. This value is required for improved system control.
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Depending on application, this parameter shall be set approx. 60…80 % higher than the set point. Before setting this parameter observe waves at the measurement place as well as the unit’s page 66 OCM F - rev. 05 / 06.04.2018...
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>Time delay< This is the time to elapse before the position control comes into effect in case of errors. The adjustable range is 0…240 seconds. Fig. 23-34 Submenu >External set point< OCM F - rev. 05 / 06.04.2018 page 67...
Enables a general reset of the measurement transmitter. Entering the system-PIN will cause the transmitter to execute a general reset. The unit will be in initialising mode subsequently which requires the operation language to be set. page 68 OCM F - rev. 05 / 06.04.2018...
Additional system setting options are going to be revealed as soon as a special code has been entered. This parameter is reserved for NIVUS service personnel as the settings require comprehensive ex- pert knowledge and are not needed for common applications.
The currents actually present on the output terminals are not shown here. Only the signal received by the D/A-converter for output is indicated here. This menu cannot be used to detect and to view external incorrect connections. page 70 OCM F - rev. 05 / 06.04.2018...
Plug the USB stick into the USB slot located next to the keypad. >Store NivuSoft< >All< All readings saved in the internal memory are transmitted to USB stick in txt-format. The readings can be easily imported into NivuSoft using the “Quick Import” function. OCM F - rev. 05 / 06.04.2018 page 71...
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USB stick. File name: CHGPARAM_DATE_TIME.csv >Load parameter< All parameter files on the USB stick are shown. The file chosen using ENTER will be loaded to the transmitter. page 72 OCM F - rev. 05 / 06.04.2018...
Velocity of sound resulting from medium temperature Amplification value of sensor Amplification mode of sensor Measured medium temperature Quality of velocity measurement Firmware version of sensor Fig. 24-7 Status of sensors and velocity evaluation OCM F - rev. 05 / 06.04.2018 page 73...
Doppler Sensors”). Quality = very good Quality = good Frequency distribution = very good Frequency distribution = good Quality = satisfactory Quality = none Frequency distribution = satisfactory Frequency distribution = none page 74 OCM F - rev. 05 / 06.04.2018...
Current regulating time calculated from “Qdff” [sec./4] Time how long activated relay remains energised [Sek./4] Remaining cycle time [sec.] Status of three digital inputs Status of both relays Fig. 24-11 Control unit selection OCM F - rev. 05 / 06.04.2018 page 75...
This menu allows to adjust level measurements. Values from -1000…+1000 mm (39.4 in) can be entered. This adjustment is required only if the level measurement utilises a pressure measurement cell. Fig. 25-2 Submenu level page 76 OCM F - rev. 05 / 06.04.2018...
If the maximum value is set to “0” it is not possible to measure and to issue the positive velocity! If the minimum value is set to “0” it is not possible to measure and to issue the negative velocity! OCM F - rev. 05 / 06.04.2018 page 77...
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Example: enter 0.085 m under “h-crit” in case of using a sensor in- stallation height of 0.02 m. >h-crit. min< The flow velocity will not be calculated below “h_crit. min” and hence will be set to 0. page 78 OCM F - rev. 05 / 06.04.2018...
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Manual (if a reference value can be determined) Qualified personnel Comprehensive expert knowledge is required to properly utilise these parameters. We therefore recommend the NIVUS commissioning service or thorough device training. OCM F - rev. 05 / 06.04.2018 page 79...
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(see Fig. 25-6/4). >h manual< Entry of current level >v manual< Entry of current flow velocity Fig. 25-10 Manually setting v-crit determination page 80 OCM F - rev. 05 / 06.04.2018...
Calibration of analog outputs DANGER Personal injury The simulation of OCM F outputs will access any following facility areas without any safety locking measures! Simulations may only be carried out by NIVUS expert personnel or by specialist companies trained by NIVUS in cooperation with qualified operator personnel.
Select the desired relays to simulate by using the >up< or >down< arrow keys. Use ENTER to directly energise or de-energise the cho- sen relay. Energised relays will de-energise as soon as you exit the menu. Fig. 25-13 Relay simulation page 82 OCM F - rev. 05 / 06.04.2018...
Channel shape h/b shape(s) Sludge height Level Sensor type Pressure trans. Mounting height Constant Value level External Range 4-20 mA sensor Value at 0/4 mA Value at 20 mA Offset Damping page 84 OCM F - rev. 05 / 06.04.2018...
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Error input mask (only with error mode active) Value at error Hold old case (only value with error Constant mode active) 0 mA Constant 3,6 mA Constant 4,0 mA Constant 21 mA OCM F - rev. 05 / 06.04.2018 page 85...
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OFF delay (only with relay function active) Name (only with relay function ac- tive) Impulse dura- tion (only with relay function impulses) Volume im- pulse (only with relay function im- pulses) page 86 OCM F - rev. 05 / 06.04.2018...
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(only with active controller) Max. pulse time (only with active controller) P-factor (only with active controller) Level quick close (only with active controller) Flow quick close (only with active controller) OCM F - rev. 05 / 06.04.2018 page 87...
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Setup pa- System reset rameter Service mode Service code Damping Stability Storage Memory 1 min mode cycle Format of numbers Unit system metric Date format TT/MM/JJJJ Time format page 88 OCM F - rev. 05 / 06.04.2018...
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External set- point (only with active controller ext. setpoint) External level (only with external sen- sor) Control unit (only with active con- troller) Manual ctrl- mode (only with active controller) OCM F - rev. 05 / 06.04.2018 page 89...
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OCM F Calibration menu (CAL) Default settings Level Calibration Velocity Min. velocity -4,0000 Max. velocity 4,0000 h-v- calibration v-crit- Manual determination Manning- Strickler h-crit. 0,75 v-crit. at h_crit. Analog Calibration outputs page 90 OCM F - rev. 05 / 06.04.2018...
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Language German English French Polish Display Contrast 50 % System time Info Set date Set time Date format TT.MM.JJJJ Time format Modif. totalizer Modify PIN System-PIN 2718 Service-Code Reset all pins OCM F - rev. 05 / 06.04.2018 page 91...
If measurement fails only with the flow direction reverted → go to CAL-Flow Velocity – min. + max. value: set min value to -6.0 m/s. Programming Completely check the transmitter parameter set- tings. page 92 OCM F - rev. 05 / 06.04.2018...
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Increase damping. Sensor Check sensor position (towards flow direction, horizontal installation) and correct installation depth. Check sensor for sedimentation or obstructions. OCM F - rev. 05 / 06.04.2018 page 93...
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Check output control function in calibration menu. Programming Check if relay outputs are enabled. Check if outputs are correctly assigned to respec- tive output channels. Check additional values such as impulse parame- ters, limit values, logic etc. page 94 OCM F - rev. 05 / 06.04.2018...
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Let NIVUS replace the built-in buffer battery. memory shows no is empty Attention: replacement must be carried out only by parameters NIVUS or personnel authorised by NIVUS. Other- wise the warranty will expire. OCM F - rev. 05 / 06.04.2018 page 95...
• Check power supply on the OCM F. The according slide switch on the board must be engaged (see Fig. 14-12). The main screen must be visible on the transmitter display.
Then compare output signal as well as measurement span of the external measurement with the analog input signal and the measurement span of the OCM F in PAR menu as well as in I/O menu and adjust accordingly if required.
In various countries it may be necessary to carry out regular maintenance with comparative measurements in particular applications to comply with official regulations. If desired, NIVUS is going to carry out all required verifications, hydraulic and technical assessment, calibration, troubleshooting and repairs if an according maintenance agreement has been contracted.
Wear protective clothing. Maintenance 31.1 Maintenance interval The transmitter OCM F is conceived to be virtually free of calibration, maintenance and wear. (requirements of the Industrial Safety Regulations are unaffected). NIVUS recommends having the entire measurement system inspected by the NIVUS cus- tomer service once per year.
This symbol indicates that the Directive 2012/19/EG on waste electrical and electronic equipment requirements shall be observed on the disposal of the equipment. The unit con- tains a buffer battery (Lithium coin cell), which must be disposed separately. page 100 OCM F - rev. 05 / 06.04.2018...
Maintenance and Cleaning Accessories KDA sensor Ultrasonic Doppler sensor for flow velocity or combi sensor for flow velocity and level for connection to OCM F KDA-… USB stick USB stick 8 GB, for readout of parameter settings and measure- ment values using the USB interface of OCM F...
Old wooden formwork Brickwork, no joints, finished Dry stone wall, less carefully manufactured Soil material, smooth (fine-grained) Rougher surfaces are difficult to measure under hydraulic aspects and hence are not described here page 102 OCM F - rev. 05 / 06.04.2018...