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TOUGH GUN
TT3 Reamer
For Analog and Tandem Models
OWNER'S MANUAL
Tregaskiss
2570 North Talbot Road
0
1
0
Windsor, Ontario N
R
L
Canada
OM-TT3-1.1
Processes
MIG (GMAW) Welding
Description
Robotic Nozzle Cleaning Station,
MIG (GMAW) Welding Peripheral
For Serial#
TT-22000 and above
™
Phone: 1-855-MIGWELD (644-9353)
+1-519-737-3000
(International)
Fax:
519-737-1530
For more information, visit us at Tregaskiss.com
April 2017
(US & Canada)
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Summary of Contents for Tregaskiss TOUGH GUN TT3 Reamer
- Page 1 TT-22000 and above TOUGH GUN ™ TT3 Reamer For Analog and Tandem Models OWNER’S MANUAL Tregaskiss Phone: 1-855-MIGWELD (644-9353) (US & Canada) 2570 North Talbot Road +1-519-737-3000 (International) Fax: 519-737-1530 Windsor, Ontario N For more information, visit us at Tregaskiss.com Canada...
- Page 2 Thank you for selecting a Tregaskiss product. The TOUGH GUN™ TT3 Reamer you have purchased has been designed and engineered to be a reliable tool to support high production within a robotic cell. The TOUGH GUN TT3 Reamer is made from durable materials and components engineered to perform in a demanding robotic welding environment.
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Page 3: Table Of Contents
9-2 Lubricator ....................................27 9-3 Filter/Regulator ..................................27 9-4 Nozzle Detect.....................................28 Subject to Change – The information presented in this manual is accurate to the best of our knowledge at the time of printing. Please visit Tregaskiss.com for the most up-to-date information. -
Page 4: Section 1 - Safety Precautions - Read Before Using
SECTION 1 – SAFETY PRECAUTIONS – READ BEFORE USING 1-1 Additional Safety Warnings for NOISE can damage hearing Installation, Operation and Maintenance • Noise from some processes or equipment can damage hearing. READ INSTRUCTIONS • Wear approved ear protection if noise •... -
Page 5: Commercial Warranty
When both (i) factory-equipped 3 years when both (i) and (ii) with Lubricator and (ii) used only Genuine Bernard and Tregaskiss parts must be used for with Tregaskiss™ TOUGH GARD™ safety and performance reasons or the warranty above shall Anti-Spatter Liquid not be valid. -
Page 6: Section 2 - Specifications
SECTION 2 – SPECIFICATIONS 2-1 System Components Air Requirements (minimum): Robotic Peripheral for GMAW Welding Rated Voltage: 80 to 100 psi (5.5 to 7.0 bar) at 16 CFM (450 LPM) 24 VDC Operating Voltage: ±10% of rated voltage Air Motor (at min. air requirement): Power Consumption: Max. -
Page 7: Section 3 - Installation
WARNING: Ensure air and power supply is off and disconnected before proceeding. Please follow your facility’s lockout/tagout procedures. A. To Mount TOUGH GUN TT3 Reamer The TOUGH GUN Reamer should be installed within the weld cell where it is clear of all tooling and convenient for the robot to access the unit. -
Page 8: Installing Tough Gun Wire Cutter
3-2 Installing TOUGH GUN Wire Cutter WARNING: Ensure air and power supply is off and disconnected before proceeding. Please follow your facility’s lockout / tagout procedures. A. To Mount Wire Cutter: The wire cutter should be installed within the weld cell where it is 4.75”... -
Page 9: Installing Nozzle Detect
3-3 Installing Nozzle Detect WARNING: Ensure air and power supply is off and disconnected before proceeding. Please follow your facility’s lockout / tagout procedures. This nozzle detect sensor has a sensing range of 5mm and can detect any metallic part that comes within this sensing range. The accuracy is ±... -
Page 10: Wiring Interface Connections
The switches located inside the rear access door must be accessed. See Section 4-2 Accessing Electrical and Pneumatic Controls for directions. NOTE: Although the circuit board is protected, Tregaskiss suggests disconnecting the power before moving the switches. The switches are located on the top left-hand corner of the circuit board: SRC is Sourcing, SNK is Sinking •... -
Page 11: Setting Up V-Block
Note: Using the top of the reamer as the datum, the base of the nozzle will either be above or below this datum depending on the nozzle configuration. Cutter Blade TOUGH GUN TT3 Reamer B. Setting Nozzle Heights for Tandem Nozzles:... -
Page 12: Nozzle Detect Setup
4-7 Nozzle Detect Setup WARNING: Please follow your facility’s lockout / tagout procedures. IMPORTANT: In order for the system to operate properly, the sensor signal must be monitored. A. Setup of Nozzle Detect With a nozzle on the gun, move the robot into position beside the nozzle detect sensor. Measure the distance from the tangent face of the nozzle to the face of the nozzle detect sensor ensuring that it is 3mm ±... - Page 13 3. Move robot back to the programmed position that was used in Step 1, and the yellow LED should not illuminate. This indicates that there is no nozzle on the torch. Note: Adjustments may be necessary if you are not using Tregaskiss consumables. The setup distances may change but the procedure does not change.
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Page 14: Section 5 - Operation
SECTION 5 – OPERATION 5-1 Understanding L.E.D. Indicators The L.E.D. indicators mounted on the circuit board of the TOUGH GUN Reamer supply visual information regarding cycle status. This information may be used for both installation and maintenance to verify proper operation. When the TOUGH GUN Reamer is Home, L.E.D. -
Page 15: Manual Operation
B. To Program Sprayer Sequence: After reaming, center the nozzle above the spray head as shown in Figure 1: X = 1.0” (25.4mm) when using 1/2” bore nozzles X = 1.25” (31.75mm) when using 5/8” bore nozzles X = 1.5” (38.1mm) when using 3/4” bore nozzles Supply output signal from robot controller for 0.5 seconds for initial setup. -
Page 16: Adjusting Flow Control Valves
5-4 Adjusting Flow Control Valves NOTE: The flow control valve provides a smooth, constant feed of the cutting tool. The feed rate is dependent on the amount of spatter accumulated. If a smaller amount of spatter accumulates, the feed rate can be set faster. A feed rate that is set too fast may stall the motor or damage the cutter blade. -
Page 17: Replacing The Air Motor
6-3 Replacing the Air Motor WARNING: Ensure power supply is off and disconnected before proceeding. Please follow your facility’s lockout / tagout procedures. Open the rear cover or remove it completely by removing the five (5) BHCS using a 3 mm Allen wrench. Remove the tension lock screw located on the side of the Reamer Motor frame. -
Page 18: Replacing The Drive Belt
6-6 Replacing the Drive Belt WARNING: Ensure power supply is off and disconnected before proceeding. Please follow your facility’s lockout / tagout procedures. 1. Open the rear cover. 2. Loosen the tension lock screw. 3. Push the motor in to release belt tension, and slide the belt off of the front pulley at the same time. 4. -
Page 19: Scheduled Maintenance
6-8 Scheduled Maintenance The TOUGH GUN TT3 Reamer will require a periodic maintenance program to ensure a reliable service life. The following schedule is recommended: DAILY CHECK The oil level in the lubricator reservoir. The life of the air motor is dependent on a consistent supply of oil. -
Page 20: Section 7 - Technical Data
SECTION 7 – TECHNICAL DATA 7-1 Pneumatic Diagrams TOUGH GUN TT3 Reamer TOUGH GUN TT3 Reamer with Lubricator... -
Page 21: Electrical Schematic
7-2 Electrical Schematic TOUGH GUN TT3 Reamer and Tandem... -
Page 22: Section 8 - Parts List
SECTION 8 – PARTS LIST 8-1 TOUGH GUN TT3 Reamer ITEM PART # DESCRIPTION ITEM # PART # DESCRIPTION RR-707-31 TCP Locator Assembly TT-2670 Reamer Spindle Shroud TR-2127 Upper Jaw Spacer TR-2530 Muffler TR-2120 Clamp Jaw Assembly TT-LUB-SMC Lubricator with Bracket... -
Page 23: Tandem Sd Reamer - Top Assembly
8-2 Tandem SD Reamer (82/91) Series – Top Assembly ITEM # PART # DESCRIPTION TTL-140 Clamp Shroud – Tandem TTL-112 Push Bar TTL-203 Cylinder Block Riser TTL-204 Tandem Reamer Upright TTL-2130 Clamp Cylinder RR-707-31 TCP Locator TTL-202 Tandem Reamer Top Plate TR-2910 TOUGH GUN™... -
Page 24: Tough Gun Sprayer Assembly
8-4 TOUGH GUN Sprayer Assembly ITEM # PART # DESCRIPTION TT3-001-5 Sprayer Steel Line Kit RR-1320 Reservoir TT3E-500-20 Sprayer Check Valve TS-500-15 Spray Block with Fittings Not Sellable 1/4" Sprayer Hose SR-500-1 Sprayer Bracket... -
Page 25: Tough Gun Wire Cutter
8-5 TOUGH GUN Wire Cutter WC-100-30 TOUGH GUN Reamer wire cutter Installation Kit (included with Wire Cutter) ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION WC-100-8 Wire Cutter Base Plate Not Sellable M10x1.5x25 mm SHCS Not Sellable M6x1x16 mm SCHCS Not Sellable M8x1.25x55 mm SCHCS WC-100-20... -
Page 26: Section 9 - Troubleshooting
3. Check v-block / nozzle compatibility chart. GUN Reamer. Refer to Cutter Blade and V-Block Chart in the SP-TT3 TOUGH GUN TT3 Reamer Spec Sheet. TOUGH GUN Reamer Cutter blade is jammed in gun. 1. a. Checking proper alignment can prevent the blade from stays in UP position. -
Page 27: Lubricator
9-2 Lubricator PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Oil fill level low. 1. Oil depleted in bowl. Refill oil bowl to correct level using air motor oil. 2. Incorrect oil drip rate. 1. Drip rate valve not set properly. Set drip rate valve so that 1 drop of oil occurs every 5-10 reamer cycles. -
Page 28: Nozzle Detect
9-4 Nozzle Detect PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION 1. No LED lights on sensor Loose connection of power cable. 1. Check that the connection is secure. Broken cable. 2. Replace sensor. Damaged sensor. 3. Replace sensor. 2. No signal from sensor but Nozzle not close enough to sensor. - Page 29 NOTES...
- Page 30 Scan to view TOUGH GUN Robotic Air-Cooled MIG Guns........... Scan to view Tregaskiss Spec Sheets.................. Tregaskiss™, TOUGH GUN™, TOUGH GARD™ are trademarks of Tregaskiss, a division of ITW Canada Inc. Other brand and product names shown are trademarks of their respective owners.
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