Tregaskiss TOUGH GUN 600 amp Technical Manual

Robotic water-cooled mig guns

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TECHNICAL GUIDE
TOUGH GUN™
Robotic Water-Cooled
MIG Guns (600 amp)
 SAFETY & WARRANTY
 COMPLETE ASSEMBLY
OVERVIEW
 EXPLODED VIEW & PARTS
LIST
 OPTIONS
 AMPERAGE RATINGS
 ORDERING INFORMATION
Certified ISO 9001 : 2008.
Please read instructions prior to use.
Save this manual for future reference

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Summary of Contents for Tregaskiss TOUGH GUN 600 amp

  • Page 1 TECHNICAL GUIDE TOUGH GUN™ Robotic Water-Cooled MIG Guns (600 amp)  SAFETY & WARRANTY  COMPLETE ASSEMBLY OVERVIEW  EXPLODED VIEW & PARTS LIST  OPTIONS  AMPERAGE RATINGS  ORDERING INFORMATION Certified ISO 9001 : 2008. Please read instructions prior to use. Save this manual for future reference...
  • Page 2: Table Of Contents

    Buyer after notification by Customer Service. Tregaskiss makes no other warranty of any kind, expressed or implied, including, but not limited to the warranties of merchantability or fitness for any purpose. Tregaskiss shall not be liable under any circumstances to Buyer, or...
  • Page 3: General Safety

    Tregaskiss. Genuine Tregaskiss™ parts must be used for safety and performance reasons or the warranty becomes invalid. Warranty shall not apply if accident, abuse, or misuse damages a product, or if a product is modified in any way except by authorized Tregaskiss personnel.
  • Page 4: Complete Assembly Overview

    1.0 – COMPLETE ASSEMBLY OVERVIEW ASSEMBLED SYSTEM CABLE BUNDLE POWER PIN MOUNTING ARM (Sold Separately) INSULATING DISC (Sold Separately) NECK DIFFUSER INSULATOR CLUTCH* GAS DIFFUSER (Sold Separately) CONTACT TIP NOZZLE INSULATOR NOZZLE *Other mounting options are available in addition to the Clutch, including the Solid Arm Mount and TOUGH GUN G2 Style Mounting Arm.
  • Page 5: Exploded View And Parts List

    2.0 – EXPLODED VIEW AND PARTS LIST 2.1 FRONT-END COMPONENTS PART # DESCRIPTION PART # DESCRIPTION Nozzle (3/4” Bore, 1/8” Recess) Conventional Liner (1/16” to 5/64”); 10’ 671-6-75 415-564-10W Nozzle (3/4” Bore, 1/8” Stick-Out) Conventional Liner (1/16” to 5/64”); 15’ 671-8-75 415-564-15W 671-6-75-2...
  • Page 6: Cable Bundle Components

    2.2 CABLE BUNDLE COMPONENTS 2.2.1 CABLE BUNDLE COMPONENTS – FRONT ASSEMBLED PART # DESCRIPTION Various Cable Bundles (See Chart Below) Gas / Water Line Kit – 15’ Long (2 Clamps Included) RW1-2200 Various Conduit Assembly (See Chart Below) Various Power Cable Assembly (See Chart Below) Cable Jacket –...
  • Page 7: Cable Bundle Components - Rear

    2.2.2 CABLE BUNDLE COMPONENTS – REAR REAR COMPONENTS PART # DESCRIPTION RFHW600C-2 Rubber Boot RFHW600C-1 Cuff RW1-2700 Power Block Assembly (#30 Hoses Not Included) Water In / Out Hose Kit – 6’ Long (Includes 2 Hoses, 2 Clamps, Threaded Water Fittings) RW1-2810-G 2.2.3 CABLE BUNDLES CABLE BUNDLE FOR...
  • Page 8: Securing The Neck

    3.0 – SECURING THE NECK Tighten neck nut with provided spanner wrench. Step A: Align dowel on neck with the hole on the docking body. Press the NECK into place. Using the spanner wrench provided firmly tighten the “Neck Nut” onto the threaded body. Tighten the socket head set screw onto the copper flat.
  • Page 9: Wire Brake Option

    4.0 – WIRE BRAKE OPTION 4.1 WIRE BRAKE REPLACEMENT  Remove the neck, liner and consumables.  Inspect the jump liner for damage and replace if required.  Remove air line connected to the wire brake.  Unthread the existing wire brake from the gun housing. ...
  • Page 10: Amperage Ratings

    Nozzle (600 amp) Length Type Size Contact Tregaskiss Customer Service or visit www.tregaskiss.com/600RWC for a complete list of available options to fill in the 12 digit part number above. STEP B: Choose Mounting System (sold separately).   TOUGH GUN G2 Style Solid Arm Mount System...

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