Rapid 4044 Installation, Operation & Service Manual page 7

TABLE OF FIGURES
Figure 1: 4024 - 4049................................................................ 3
Figure 2: 4054 and 4089........................................................... 4
Figure 3: 4000-Series Interior ................................................... 5
Figure 4: 4000 AM Vertical Model Dimensions ....................... 11
Figure 5: 4000 AM Horizontal Model Dimensions................... 12
Figure 6: 4000 MUA Vertical Model Dimensions..................... 13
Figure 7: 4000 MUA Horizontal Model Dimensions ................ 14
Figure 8: 4000 FR Vertical Model Dimensions........................ 15
Figure 9: 4000 FR Horizontal Model Dimensions ................... 16
Figure 10: 4000 VAV Vertical Model Dimensions .................... 17
Figure 11: 4000 VAV Horizontal Model Dimensions ................ 18
Figure 12: Evaporative Cooling............................................... 19
Figure 13: Mechanical Cooling................................................ 21
Figure 14: Energy Recovery ................................................... 22
Figure 15: Lifting a Horizontal Air Handler Filter Section and
Options (Model 4024 - 4049) ................................. 28
Figure 16: Lifting a Horizontal Air Handler with Options (Model
4054 - 4089) .......................................................... 28
Figure 17: Lifting an Vertical Air Handler (All Models)............. 29
Figure 18: Lifting an Vertical Air Handler with Filter Section and
Mixing Box ............................................................. 30
Figure 19: Inlet Alignment ....................................................... 31
Figure 20: Caulking Air Handler Joints.................................... 33
Figure 21: Caulking a Standard Horizontal Air Handler........... 34
Figure 22: Caulking a Standard Vertical Air Handler............... 35
Figure 23: Assembling Optional Discharge / Supply and Return
Sleeves. ................................................................. 36
Figure 24: Electrically Connecting Joined Sections ................ 37
Figure 25: Installing Cooling Coil Section ............................... 37
Figure 26: Installing Pressure Transmitter Tubing for AM and VAV
38
Figure 27: Typical Freeze Protection (Evaporative Cooling
Package #1)........................................................... 38
Figure 28: Conductivity Control and Freeze Protection
(Evaporative Cooling Package #2)......................... 39
Figure 29: Protection and Auto-Flush (Evaporative Cooling
Package #3)........................................................... 39
Figure 30: Evaporative Cooling Trap Detail............................. 40
Figure 31: Roof Curb............................................................... 42
Figure 32: Roof Curb Installation ............................................ 43
Figure 33: Roof Curb Assembly with Brackets........................ 44
Figure 34: Duct Support Adapter ............................................ 45
Figure 35: Indoor Suspension................................................. 47
Figure 36: Assembling Legs for Horizontal Air Handlers......... 49
Figure 37: Assembly Legs and Rainskirt for Upright Air Handlers
50
Figure 38: Filter Section Support Assembly............................ 51
Figure 39: Inlet Hood without Filters (4024-4049) ................... 52
Figure 40: Inlet Hood without Filters (4054-4089) ................... 53
Figure 41: Inlet Hood with Permanent Filters .......................... 53
Figure 42: Inlet Hood with Moisture Limiter............................. 54
Figure 43: Service Platform for an Vertical Air Handler .......... 55
Figure 44: Service Platform for a Horizontal Air Handler........ 56
Figure 45: Vertical Air Handler with Duct Sleeves and Discharge
Head ....................................................................................... 58
Figure 46: One-Way Discharge Head .................................... 59
Figure 47: Three-Way Discharge Head.................................. 60
Figure 48: Four-Way Discharge Head.................................... 61
Figure 49: 120° Discharge Head Horizontal Bottom Supply Air62
Figure 50: Discharge Plate ..................................................... 63
Figure 51: Suspended ............................................................ 64
Figure 52: Curb Mounted ........................................................ 65
Figure 53: Platform Mounting on Vibration Isolators............... 66
Figure 54: Vibration Isolation Platform Locations ................... 67
Figure 55: Standard Gas Manifold .......................................... 71
Figure 56: FM Gas Manifold ................................................... 72
Figure 57: XL Insurance Gas Manifold ................................... 73
Figure 58: Basic Remote ........................................................ 82
Figure 59: Basic Remote (Continued)..................................... 83
Figure 60: Standard Discharge Remote.................................. 84
Figure 61: Standard Discharge Remote (Continued).............. 85
Figure 62: Deluxe Room Control Remote .............................. 86
Figure 63: Deluxe Room Control Remote (Continued)........... 87
Figure 64: Standard Room Control Remote ........................... 88
Figure 65: Standard Room Control Remote (Continued) ....... 89
Figure 66: DDC-Ready Controls............................................. 90
Figure 67: DDC-Ready Controls (Continued) ......................... 91
Figure 68: Air Handler Styles.................................................. 93
Figure 69: Fireye ® M4RT1 ..................................................... 96
Figure 70: Jumper Locations .................................................. 98
Figure 71: Midco HMA-2A Burner..........................................113
Figure 72: Spark Rod Dimensions.........................................115
Figure 73: Maxon NPLE Burner.............................................116
Figure 74: Sheave Alignment ............................................... 122
Figure 75: Belt Tension ........................................................ 123
Figure 76: Fireye Flame Module........................................... 124
Figure 77: MR 212 Valve....................................................... 127
Figure 78: M611 Valve .......................................................... 128
Figure 79: Regulator (2005).................................................. 128
Figure 80: RM7897C Flame Control ..................................... 142