Ametek T Operation Manual
Ametek T Operation Manual

Ametek T Operation Manual

Type t series hand pumps

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Type T Series Operation Manual
for T, T-1, T-1-CPF, T-2, T-3, and Systems F

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Summary of Contents for Ametek T

  • Page 1 Type T Series Operation Manual for T, T-1, T-1-CPF, T-2, T-3, and Systems F...
  • Page 2: Table Of Contents

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Returning product to AMETEK .
  • Page 3: Overview

    INTRODUCTION The Type T Series hand pump, mounted on a drip pan with a manifold assembly, is capable of producing pressures up to 1000 bar/15 000 psi. These units are self-contained pressure sources designed to test instruments. They may be used to calibrate pressure gauges or to set hydraulic relief valves ...
  • Page 4 Overview  T-3 Pumps for Hydraulic Comparator Kits With 160, 600, 5000, and 10 000 psi Gauges With 2, 42, 210, and 350 kg/cm² Gauges With 11, 42, 350, and 700 bar gauges Cal. Certification Pressure Cal. Certification Pressure Cal. Certification...
  • Page 5: Features And Parts Lists

    „ „ „ „ „ FEATURES AND PARTS LISTS Type T Series hand pumps may be ordered with either oil or a water/alcohol mixture as the pressure medium. There are three available seal packages for the system: Buna-N, Viton®, and EPT.
  • Page 6 Included with HPC. Hydraulic Fluid Type T Series Pump Systems are only available delivered empty. You will still need to specify what fluid type you are going to use (for example; FOV for Oil or FWV for Water). Ordering a Pump System Any Type T Series Pump System may be ordered with or without a reference indicator.
  • Page 7 Ordering a Pump System Any Type T Series Pump System may be ordered with or without a reference indicator. The table below provides an explanation of the Pump System ordering scheme when ordering a system without an indicator. For details on ordering the Pump Systems with an indicator, see the indicator datasheet.
  • Page 8: Safety Instructions

    Do not operate the fine adjust knob above 3500 psi. • The vent plug must be open to operate this instrument. Notes: All wetted parts are stainless steel, Monel, or Buna-N. Optional o-ring materials are Viton and EPT . Type T Pump Operation Manual...
  • Page 9: Setup

    Setup  Setup „ „ „ „ „ ASSEMBLY Open the vent valve. Attach the pressure manifold to the pump body. Manifold Assembly Type T Pump Operation Manual...
  • Page 10 Close the vent valve. Note: If using the T-1-CPF, fill with test fluid through the gauge connections. This may take approximately 15 minutes. Note: It may be necessary to prime the pump, particularly for first time use, or if the pump has been inactive for an extended period of time.
  • Page 11: Operation And Maintenance

    CAUTION: Only move the valve rod selector while the pump handle is stationary, in the up position. Note: With the valve rod in the “out” position, fluid flow will be at maximum and the maximum achievable pressure will be 1000 psi. To exceed 1000 psi, push the valve rod in. Type T Pump Operation Manual...
  • Page 12: Priming

    CAUTION: Significant pressure can develop during the priming process. Therefore, any device mounted to the manifold should have a range of at least 300 bar / 5000 psi. Alternately, all devices may be removed, and the manifold plugged. Plug the remaining port of the manifold. Manifold Plug Type T Pump Operation Manual...
  • Page 13 Close the vent valve Continue pumping to verify the low pressure/high volume setting operates properly and that the pump holds pressure. Open the vent valve. Pump ten more strokes. Remove the high pressure/low volume check valve plug. Type T Pump Operation Manual...
  • Page 14 Resume pumping to verify the pump is operating properly. Note: If the high pressure/low volume setting does not operate properly, there is more air trapped in the high pressure/low volume check valve. The priming procedure must be repeated. Type T Pump Operation Manual...
  • Page 15: Connection Diagram

    MPF-QCN Quick-Connect Nut MPF-AN4M AN4 Male These parts are included with the T-1-CPF pump. Additional parts are supplied as part of a pump system, or may be ordered separately. All BSP connections require bonded seals. Type T Pump Operation Manual...
  • Page 16: Specifications

    T-1, T-2, and T-3 ... . 1/4" FNPT or 1/2" FNPT T-1-CPF ....1/4" Female NPT Note: Additional sizes, including metric fittings, are available.
  • Page 17: Support

    Push in the valve rod selector to select the high pressure/low volume setting. Remove the plug and o-ring from the port for the check valve o-ring you wish to replace. Low pressure/high volume check valve plug and o-ring. High pressure/low volume check valve plug and o-ring. Type T Pump Operation Manual...
  • Page 18 Operate the pump handle until pumping becomes difficult. Raise the pump handle to the top of its stoke. Push in the valve rod selector to the high pressure/low volume position. Resume pumping to verify the pump is operating properly. Type T Pump Operation Manual...
  • Page 19 Inspect the check valve o-ring, and replace it if necessary. Then re-install the o-ring, valve poppet, spring, and guide rod. Thread in the retaining plug until it is tightly seated. Then back off 3 ½ turns to provide sufficient travel for the valve poppet. Install the check valve plug and o-ring. Type T Pump Operation Manual...
  • Page 20 Remove the relief valve seat and its o-ring. Relief Valve Seat O-ring Relief Valve Seat Inspect the relief valve seat o-ring, and replace it if necessary. Then re-install the o-ring, valve poppet, spring, and guide rod. Install the vent valve and o-ring. Type T Pump Operation Manual...
  • Page 21: Fitting Kits And Spare Parts

    Support  „ „ „ „ „ FITTING KITS AND SPARE PARTS Service Kits T, T-1, T-2, and T-3 T-1-CPF T-250 ... . . Buna N rebuild kit T-559 ....Viton rebuild kit T-559 .
  • Page 22  Frequency of Recertification Four test gauges are included with each T-3 Comparator. Gauges rated up to 5000 psi / 350 bar / 21 000 kPa / 210 kg/cm are 0.25% of full scale. Gauges rated at 10 000 psi / 700 bar / 35 000 kPa / 350 kg/cm are 0.5% of full scale.
  • Page 23: Appendix A: Assembly Drawings And Parts Lists

    Support  „ „ „ „ „ APPENDIX A: ASSEMBLY DRAWINGS AND PARTS LISTS Figure 1 . 1 • Hydraulic Hand Pump Type T Assembly 5 ( pg 25) Detail B ( pg 22) Detail A Detail A Detail C...
  • Page 24 Support  Figure 1 . 2 • Hydraulic Hand Pump Type T Assembly Detail B The pump handle and piston can be removed as an assembly for inspection of the o-rings and backup rings. Remove the upper clevis pin (15) and cotter hair pin (17).
  • Page 25 Support  Figure 1 . 3 • Hydraulic Hand Pump Type T Assembly Detail D Detail D Detail C Thread in the retaining plug until all parts are solid. Then back o about 3 1/2 turns to provide su cient travel for the poppet.
  • Page 26 Support  Figure 1 . 4 • Hydraulic Hand Pump Type T Assembly Parts List Item Part Units Per Item Part Units Per Description Description Number Number Assembly Number Number Assembly – Type T Pump Assy 10-90001 O-ring (T-152) 01-90007...
  • Page 27 T-174 Screw, Hub T-113 Bushing, Fine Adjust Piston 10-90011 O-ring, Fine Adjust (T-157) T-190 Plug, Friction 10-90017 Back-up Ring, Fine Adjust (T-179) 10-90001 O-ring, Fine Adjust (T-152) T-114 Piston, Fine Adjust T-125 Manifold, Offset Pipe 99-90001 10-90005 O-ring, Nipple (T-151)
  • Page 28 T-204 Wrench, " Hexagon Key, Tee Handle T-239 Wrench, " Hexagon Key, Tee Handle 1GT-200 Wrench, Open End, Thin 1" T-184 Wrench, Open End, Thin 1 " T-182 Wrench, Open End, Thin " x " Type T Pump Operation Manual...
  • Page 29 Test Gauge, 4 ½", 0 - 700 bar 10-90009 O-ring, Body Union (T-136) T-173 Body, Union 10-90027 O-ring, Body Union Gauges will be provided based on the Comparator Testing Kit selected. One each per Gauge Assembly. Type T Pump Operation Manual...
  • Page 30: Contact Us

    WARRANTY This instrument is warranted against defects in workmanship, material and design for one (1) year from date of delivery to the extent that AMETEK will, at its sole option, repair or replace the instrument or any part thereof which is defective, provided, however, that this warranty shall not apply to instruments subjected to tampering or, abuse, or exposed to highly corrosive conditions.
  • Page 31 © 2018 AMETEK Incorporated 8600 Somerset Drive, Largo, Florida 33773 5104. H...

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