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Integra Fan Flue
Inset Live Fuel Effect Gas Fire
Installation and
Users Instructions
These instructions should be read by the
installer before installation and then should be
handed to the end user when the installation
is complete.
This is an official requirement and is the
responsibility of the fitter of this
appliance.
Having installed the appliance, the installer
should take the necessary steps to ensure
that the user fully understands how to operate
the appliance and is also made aware of the
fire's basic cleaning and maintenance
requirements.
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Table of Contents
Related Manuals for Cast Tec Integra Fan Flue
Summary of Contents for Cast Tec Integra Fan Flue
- Page 1 Integra Fan Flue Inset Live Fuel Effect Gas Fire Installation and Users Instructions These instructions should be read by the installer before installation and then should be handed to the end user when the installation is complete. This is an official requirement and is the responsibility of the fitter of this appliance.
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Page 2: Table Of Contents
CONTENTS SECTION PAGE Notes for the Installer and End User Installation Requirements Installation Procedure Commissioning Operating Sequence Technical Data Replacement Parts Trouble Shooting (GAS SAFE Engineer Only) 12 Control Panel Wiring Diagram Fault Finding Diagram User Instructions Cleaning and Maintenance Fire Front Specifications Coal Layout Instructions Guarantee... -
Page 3: Notes For The Installer And End User
NOTES FOR THE INSTALLER AND END USER THIS APPLIANCE IS INTENDED FOR DECORATIVE PURPOSES This appliance has been designed, tested and manufactured to the European Standard EN509 relating to Decorative Gas Appliances and must be installed by a qualified GAS SAFE Registered Installer in accordance with the Gas Safety (Installation and use) regulations 1994 and all other relevant standards. -
Page 4: Installation Requirements
INSTALLATION REQUIREMENTS This appliance must only be installed in Great Britain or Ireland. 1. This appliance is a natural gas appliance only and has been designed for use with the following applications: 2. A non-combustible hearth must be provided to comply with current building regulations. Care should be taken to prevent any damage being caused to surrounding soft furnishings or decoration, e.g. - Page 5 INSTALLATION REQUIREMENTS CONTINUED VENTILATION No special ventilation bricks or vents are required in the room containing the appliance, providing that normal adventitious room ventilation exists. The installer must determine this by carrying out a spillage test. SPILLAGE TEST To check for satisfactory clearance of products of combustion, close all doors and windows and leave the fire burning for five minutes.
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Page 6: Installation Procedure
INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING INSTALLATION OF THE FIRE BOX 1. With the fire place fixed on a suitable outside wall, screed the recess to the level of the hearth. This ensures accurate fitting of the fire and flue spigot alignment with the fan unit. 2. - Page 7 INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING CONTINUED 9. With the radiant box placed in the opening, mark out four of the eight fixing holes. Remove the box and carefully drill and fit rawl plugs. Fixing Holes 10. Temporarily fix the flue spigot to the rear of the radiant box with the the four self tapping screws provided.
- Page 8 INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING CONTINUED Fig. 8 Cable entry hole Fan Box Cowl Outer cover Spigot Outer cover Fan Box Cowl Fan unit 2. Working from inside the fan box, remove the cable retaining plate by unscrewing the two screws in the upper lefthand corner.
- Page 9 INSTALLATION PROCEDURE FOR STANDARD 22” X 16” OPENING CONTINUED 8. Position the burner tray into the box in order to determine the length of 8mm gas supply needed and cut to length. 9. Before making the final connection, thoroughly purge the supply pipe to clear any foreign matter, i.e. masonry dust etc, as this could lead to blockages in the control valve and/or pilot assemblies.
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Page 10: Commissioning
INSTALLATION PROCEDURE FOR DECORATIVE CAST SURROUND 1. Install the decorative cast surround into the fireplace opening and ensure it is fully sealed including the open area above the fire (see Fig. 12). 2. Carefully lift the fire box out of the packaging taking care not to damage the ceramic components in the separate carton. -
Page 11: Operating Sequence
OPERATING SEQUENCE This system is basically an add on to an existing manual fire. The fan proving unit operates in such a way that when the fan is running and all the safety features are checked OK, then it opens a solenoid up stream of the gas valve to allow gas to the manually operated gas valve. -
Page 12: Trouble Shooting (Gas Safe Engineer Only)
TROUBLE SHOOTING (GAS SAFE ENGINEER ONLY) 1. The Piezo will not spark. Check: If the electrode is cracked or broken - Replace pilot assembly. If the HT lead is shorting out on the burner body - Locate where the short is occurring, isolate and/or re-route the lead. -
Page 13: Control Panel Wiring Diagram
CONTROL PANEL WIRING DIAGRAM Blue Light Blue Lilac Orange Yellow Grey Brown Black White Green\Yellow Purple Fig. 15... -
Page 14: Fault Finding Diagram
FAULT FINDING DIAGRAM... -
Page 15: User Instructions
USER INSTRUCTIONS THIS APPLIANCE IS INTENDED FOR DECORATIVE PURPOSES. Please also familiarise yourself with the Notes for the Installer and End User on page 4. OPERATION AND CONTROLS It is most important that the operator of this gas appliance has fully read and understood all the operating, cleaning and maintenance procedures as laid out in these instructions. -
Page 16: Cleaning And Maintenance
CLEANING AND MAINTENANCE Cast Tec Fires recommend that this appliance is serviced at regular 12 monthly intervals. The chimney or flue should also be checked regularly to ensure that all products of combustion are entering the flue and there is no excessive build up of soot. -
Page 17: Coal Layout Instructions
COAL LAYOUT INSTRUCTIONS It is very important that all the coals are used and arranged as shown in order to achieve the desired Burner Tray flame picture. It may be necessary to remove some or all of the coals to clean them at some time. Cleaning must only be done using a soft brush. - Page 18 COAL LAYOUT INSTRUCTIONS CONTINUED 5. Pick out the smallest two coals and lay to one side, lay the first row of four loose coals on top of the front coal. Ensure the back of the coals are resting on the coal bed and there are even gaps all round (Fig.
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Page 19: Guarantee
GUARANTEE Your appliance is guaranteed for one year from proof of purchase. Should the appliance prove defective within that period we agree to repair or replace (at our discretion) the component or appliance provided that: 1. The user can produce a receipt for proof of purchase/installation. 2. - Page 20 Issue B - 17/6/11 Unit 200 Glenfield Park Site 1 Philips Road Blackburn Lancashire BB1 5PF Tel: 01254 695244 Fax: 01254 695255 Web: www.legend-fires.com Email: info@legend-fires.com...