Table of Contents GENERAL INFORMATION ..................4 ARRANTY NFORMATION ................4 IMITATION OF ARRANTY ................5 RECAUTION OF PERATION ................5 M3500A ................6 AINTENANCE OF AFETY NFORMATION ..................6 YMBOLS AND ERMS ..................7 GENERAL MAINTENANCE ..................8 ETTING OLTAGE AND EPLACING ..........
Remarks: No other warranty is expressed or implied, except for the above mentioned. The remedies provided herein are the buyer’s sole and exclusive remedies. PICOTEST shall not be liable for any direct, indirect, special, incidental or consequential damages.
The rear protective conduct terminal needs to be connected to the actual earth ground or electric shock may occur. The patent and related documents for the equipment belong to PICOTEST CORP. and they aren’t allowed to be used by others without permission.
If the incorrect display or abnormal beeps occurred you should stop using the equipment at once. Do not use the Meter around explosive gas or inflammable vapor. Wipe the surface of M3500A multimeter with a piece of dry and clean cloth. 1.5 Safety Information Warning! Please read through the following safety information before using the product.
Do not try to operate the Meter if it is damaged. Disconnect the power from the equipment and consult the local service representative. Return the product to PICOTEST service department if necessary. 1.6 Symbols and Terms This symbol indicates hazards that may cause damages to the instrument or even result in personal injury.
General Maintenance 2.1 Setting Line Voltage and Replacing Fuse Before turning on the multimeter, you should check the Line voltage setting and the power-line fuse. If the line voltage setting is not properly, correct it. If the power–line fuse is not good, replace a new one in the same type. The following sections will show you how to do.
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[Step2] Turn off the power and disconnect the line cord from your multimeter as shown in Figure 2-1. Also, you should remove all the leads connected to it. Window Figure 2-1 [Step 3] Open the cap and remove the voltage setting selector from the right middle seam as shown in Figure 2-2.
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[Step 4] Turn the voltage selector over, the value you want to set must in the right side. Figure 2-3 [Step 5] Insert the voltage setting selector back into the socket and close the cap as shown in Figure 2-4. Check the setting from the window again. Figure 2-4 NOTE: Before re-connecting the power line cord to your multimeter, make sure that power switch is in the “POWER OFF”...
2.1.1. If the voltages shown in the selector do not fit your requirement, you may change the transformer connections to change the line voltage setting selections. The voltages can be set for M3500A are 100, 120, 220, 240 Vac.
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[Step 3] There are four wires in different colors on the transformer. Two of them connect to the power entry according to the regular line voltage selections for your country as shown in Figure 2-8. Power Entry Transformer Figure 2-8 [Step 4] Please refer to the Table 2-1 to connect the wires for your need.
2.1.1 to set the desired line voltage. NOTE: After transformer wiring modification, you should change the sticker on voltage setting selector also. PICOTEST will provide the stickers for free. Please contract your local service representative for the stickers for your requirement.
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[Step 2] Open the cap and remove the voltage setting selector from the right middle seam as shown in Figure 2-10. (You might need a flat-blade screwdriver to do so.) Figure 2-10 Warning! For continued protection against fire or instrument damage, only replace fuse with the same type and rating.
There are two fuses located in the front and rear current input terminals to protect your multimeter against damage of strong current pulse. The front and rear current input fuses used in M3500A are the type 3.15A, 250 V, 5 ×...
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[Step 1] Turn off the multimeter and disconnect the power line cord as shown in Figure 2-13. Also, you should remove all the test leads that connected to your instrument. Figure 2-13 [Step 2] Push the current input terminal and turn it right as shown in Figure 2-14 . Figure 2-14 [Step 3] Pull out the terminal (fuse holder) gently and you will find the current input...
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fuse as shown in Figure 2-15. Current input Fuse Figure 2-15 [Step 4] Remove the broken fuse and replace a new one with the same type or same rating as shown in Figure 2-16. Fuse Current Fuse Holder Figure 2-16 [Step 5] Insert the fuse holder back and turn it left as shown in Figure 2-17.
The current input Fuse provides an additional level of current protection (The diagram in the below Figure 2-18 would let you know the function more clearly). The fuse in M3500A is the type 7A, 5 x 20 mm, fast acting and Ceramic Tube (Picotest part number: 024-001-000006, the reference number: FS103).
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Figure 2-18 [Step 1] Turn off the multimeter and disconnect the power line cord as shown in Figure 2-19. Also, you should remove all the test leads that connected to your instrument. Figure 2-19 [Step 2] Please use a flat-blade screwdriver with a suitable pushing strength to turn it left for releasing the holder.
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Figure2-20 [Step 3] Pull out the terminal (fuse holder) gently and you will find the current input fuse as shown in Figure 2-21. Current input Fuse Figure 2-21 [Step 4] Remove the broken fuse and replace a new one with the same type or same rating as shown in Figure 2-22.
Figure 2-23 2.3 Pass/Fail Output From USB Connector The USB connector on the rear panel of M3500A is a series “B” connector. When the USB interface is disabled (IEEE-488 interface is selected), the internal pass and fail TTL output signals (limit testing) will be connected to the USB connector.
Please disconnect the USB cable from you multimeter. The signal from the USB cable may make the Pass/Fail signal output abnormal. 2.4 MCUs & DSP Firmware Upgrade M3500A has three microprocessors, DSP processor, Panel processor, and Front-end processor, for various internal systems. PICOTEST allows users to...
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Firmware updating will support more stability or functions for your multimeter. To upgrade your M3500A, please follow the steps below. [Step 1] Link to PICOTEST homepage: http://www.picotest.com.tw/ by your browser. Click the banner “Support” and login to enter the support page. If you are visit the site first time, please register for more service.
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[Step 3] Connect your M3500A to PC via USB cable. Execute DmmUpdate.exe, and a window as Figure 2-26a will show. Click the “Update” button and choose the firmware file that you want to update, for example DATA_X1_10A.bin, as shown in Figure 2-26b and open it.
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Figure 2-27 [Step 5] Click “Update” bottom again after you restart your multimeter for installing the other firmware, or click “Exit” to exit the program and complete whole installation. [Step 6] To confirm the updating is successful, follow the procedure below to check the system version.
M3500A. Repairs will require various degrees of disassembly. Please refer to the section 4 of this manual for detail disassembly instructions of M3500A. It is recommended performing self-test procedure prior to any disassembly. Do not make repairs to the PC-board unless you are equipped and/or ...
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PC-board if you are not equipped or qualified. There are many CMOS devices installed in M3500A. CMOS devices are static sensitive and can be destroyed by electrostatic discharge during handling.
Both front and rear terminal have a fused current input terminal (Input-I) to protect against potential catastrophic damage caused by accidental input connection. The current input fuses used in M3500A is the type 3.15A, 250 × V, 5 20 mm, fast acting, ceramic tube with a high breaking character (Picotest part number: 024-001-000008, the reference number: FS101).
3.3 Panel Module The panel module consists of VFD control, keypad scanning, and beeper control. Figure 3-2 shows the block diagram of the panel module of M3500A. Beeper (Vacuum Fluorescent Display) Data Lines Keypad Panel Main board Scan Lines Module...
VFD operating properly. 3.4 Main Board Module The main board module of M3500A consists of power supply circuit, analog front-end circuit, ADC and MCU, and main control circuit. The block diagram is shown in Figure 3-3.
As shown in Figure 3-4, AC power is applied through the line voltage selector to power transformer. There are four selections of line voltage (240, 220, 120, and 100 Vac) can be applied to M3500A. You must choose a correct line voltage for your multimeter according to your local power utility voltage or damage may occur.
The purpose of the analog front-end circuit is to converter the input signals from the front or rear terminal to ADC (analog-to-digital converter) input. The block diagram of the analog front-end circuit of M3500A is shown in Figure 3-5. OHMS Current...
The analog-to-digital converter (ADC) is used to change dc voltage into digital information. The digital signals are then sent to the main controller on the main board module through opto-couplers to calculate readings. The voltage reference circuit is used to provide precision voltage reference for the multimeter.
10 MHz crystal. 3.5 Self-test Self-test procedures are built in M3500A for checking that the logic and measurement hardware are functioning properly. Every time when the multimeter is powered on, a set of test procedures is performed to make sure the basic function of the multimeter works properly.
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After self-test procedure, the result, PASS or FAIL, will be shown. If the result is FAIL, the “ERR” annunciator on the display panel will be lit, and error codes will be stored. You can check the error codes by the following procedure.
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× 609 DC gain x1 failed This procedure is to test the tolerance of DC gain ± amplifier. The limit of gain tolerance is 0.005. 610 DC gain x10 failed This procedure is to test the tolerance of DC × ±...
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617 Ohms 100 uA source failed This test configures to the 1000V dc range with the internal 10M 100:1 divider R204 connected across the input. µ The 100 A ohms current source is connected. The compliance limit of the current source is measured. A 20ms ADC measurement is performed and ±...
Disassembly & Re-assembly 4.1 Introduction This section explains how to disassemble and reassemble the M3500A multimeter. This section provides the procedure to assist in case cover removal, main board removal, and front panel disassembly. Also, there are mechanical drawings in this section to assist in the disassembly and re-assembly of the M3500A.
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[Step 1] Turn the handle up to 90° with the multimeter, and pull it out as shown in Figure 4-1. Figure 4-1 [Step 2] Pull the front mounting ear out as shown in Figure 4-2. Figure 4-2 NOTE: When re-installing the front mounting ear, make sure the ear is in the correct direction.
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[Step 3] Remove the six fastening screws securing the rear bezel on the chassis as Figure 4-3 shown. Pull the bezel and the rear mounting ear out together. Figure 4-3 [Step 4] Remove one screw that secures the metal cover on the chassis. The screw is on the bottom as shown in Figure 4-4.
[Step 5] Slide the metal cover out of the chassis as shown in Figure 4-5 and complete the cover removal. Figure 4-5 4.3 Main Board Removal Follow the steps below to remove the main board. Of course, you must complete the metal cover removal first. [Step 1] Remove the scanner card and GPIB card.
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Figure 4-6 Loose the screw that secures the GPIB card on the plastic cylinder, and remove the GPIB card carefully. Figure 4-7 Disconnect the cable from GPIB card to the connector J1605 on the main board.
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[Step 2] Remove the rear panel module. Disconnect the three connectors from the transformer to power entry as shown in Figure 4-8. Figure 4-8 Warning! Make sure the connection is correct when you re-connect the connectors between the transformer and power entry. An incorrect connection will make the power supplied to the multimeter improperly and cause damage to your instrument.
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Figure 4-9 Remove the six screws as shown in Figure 4-10. Grounding cord fastening screw Grounding cord fastening screw Figure 4-10 Warning! Two grounding cords that connect between the rear panel and the left and right chassis are fastened by the screws pointed by blue arrows in Figure 4-10.
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Remove the fastener of the rear terminal set as shown in Figure 4-11, and pull the rear panel out from the chassis. Remove the fastener of the front terminal set by the same way. Terminal set fastener Figure 4-11 [Step 3] Remove the transformer.
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[Step 4] To remove the front/rear switch rod, place the edge of a flat-blade screwdriver in the notch on the pushrod, and twist the driver gently while pulling the rod from the shaft as shown in Figure 4-13. Figure 4-13 [Step 5] Unplug the ribbon cable from the display panel to the connector J1604, and then remove the screw that secure the main board on the chassis as shown...
[Step 6] Pull the main board gently to make the fixed points leaving their positions. Raise the board a little bit and then pull it out carefully as Figure 4-15. Fixed point Fixed point Figure 4-15 NOTE: When you want to re-install the main board, please reverse the steps shown above.
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Heat conducting header Figure 4-16 [Step 2] Remove the fasteners of the right/left chassis as shown in Figure 4-17, and then remove the chassis. Figure 4-17...
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[Step 3] Remove the two fastening screws that secure the front panel PCB board as Figure 4-18. Slide the front panel board to the right carefully to leave the fixed points, and then remove the front panel board Fix Points Fix Points Figure 4-18 [Step 4]...
4.5 Assembly Drawings The mechanical drawings provided in this section will help you to disassemble and re-assemble the M3500A multimeter quickly. Section 4.5.1 shows the front panel assembly, section 4.5.2 shows the chassis and transformer assembly, section 4.5.3 is the main board assembly, and...
4.5.5 GPIB Assembly Before assembling the GPIB, operators have to disassemble the M3500A’s case cover. For more information about case cover removal, please refer to the Section 4.2 Case Cover Removal. Then the GPIB assembly in the following just can proceed.
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[Step 3] [Step 4] Remove the GPIB OPTION cover. Connect the GPIB cord to the socket of the main board. [Step 6] [Step 5] Fasten the card with a screw by a screwdriver. Adjust the card to a proper position.
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[Step 8] [Step 7] Do it again on the other side. Fasten the terminal by hand’s assistance. [Step 10] [Step 9] Do it again on the other side. And finished! Fasten the terminal by tool’s assistance.
PCB and panel PCB are shown in section 5.3. Table 5-1 lists the components of M3500A main board, and the components used in panel board of M3500A are listed in Table 5-2. Figure 5-1 and Figure 5-2 show the components layout of main board of M3500A. Figure 5-1 shows the top layer, and Figure 5-2 is bottom layer.
Please follow the procedures A, B and C to do the Zero adjustment. A. Use the CALIBRATE SHORT PIN as shown below to plug into the front panel terminals of the M3500A. Then, warm it up in 3 minutes as the M3500A is given power.
+0.000000E-1, an Error message will appear (refer to Table-2). C. When it’s done for the Zero Test, the Display of the M3500A will show Cali OK. Users can press ESC to exit. The Gain Adjustment for DCV, DCI, 4W & FREQ Please follow the procedures A, B and C to do the adjustment.
+0.900000E-01 and +1.100000E-01 at the AC range 100 mV.) > ENTER to do the adjustment. B. When it’s done, the Display of the M3500A will show Cali OK. Users can press ESC to exit. In addition, users have to note that…...
Appendix Specification List DC Characteristics ± ± 24 hours accuracy 1 year accuracy Input Function Range (% of reading+% of (% of reading+% of Resistance ± ± range)(23 range)(23 100.0000 Ω >10 G 0.0030+0.0030 0.0050+0.0035 Ω 1.000000 V >10 G 0.0020+0.0006 0.0040+0.0007 Ω...
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DC Characteristics (continued) ± ± 24 hours accuracy 1 year accuracy Test Function Range (% of reading+% of (% of reading+% of Current ± ± range)(23 range)(23 100.0000 1 mA 0.0030+0.0030 0.010+0.004 Ω 1.000000 1 mA 0.0020+0.0005 0.010+0.001 Ω 10.00000 µ...
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AC Characteristics ± ± 24 hours accuracy 1 year accuracy Frequency Function Range (% of reading+% of (% of reading+% of (Hz) ± ± range)(23 range)(23 3 – 5 1.00+0.03 1.00+0.04 5 – 10 0.35+0.03 0.35+0.04 10 – 20K 0.04+0.03 0.06+0.04 100.0000 20K –...
General Specifications item Limitation & description 100V/120V/220V/240V ± 10% Power Supply 50~60 Hz ± 10% Power Line Frequency Power Consumption 25 VA peak (16 W average) 0 ℃ to 40 ℃ Operating Environment Maximum relative humidity 80% for temperature up to 31 ℃ decreasing linearly to 50% relative Operating Humidity humidity at 40℃...
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Power-ON and Reset State Function Default Function Autozero Frequency and Period Source AC Voltage Output Format ASCII Ratio AC Bandwidth Input Frequency 20Hz AC Digits 5 ½ Voltage DC digits Slow 5 ½ (1 PLC) Range Auto AC Digits 5 ½ Current DC Digits Slow 5 ½...
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73/23/EEC and the EMC Directive 2004/108/EC and goes with the CE Marking accordingly. Conformity with the following product standards: Manufacturer Name: Picotest Corp. Manufacturer Address: 5F-1, 286-9, Hsin-Ya Rd, 80673, Kaohsiung, Taiwan Declaration of Product Product Name: 61/2 Digit Digital Multimeter...