Dyaco 1611600 Service Manual
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Dyaco 1611600 Service Manual

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Summary of Contents for Dyaco 1611600

  • Page 2 WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Table of Contents..............1 Table of Figures..............3 Description ................4 ........4 LECTRICAL ONFIGURATION 1. 1611600/1611800 Treadmill components ....4 ..........5 ENERAL NFORMATION 1. Console ...............5 2. Main controller............5 3. Treadmill motor ............5 4. INCLINE MOTOR .............5 Operation................7 ..........7...
  • Page 4 1. General ..............14 2. Troubleshooting Matrix..........15 Diagrams and Schematics ............. 20 APPENDIX A ..............26 1. TREADBELT ADJUSTMENT......... 26 APPENDIX B ..............28 1. TREADMILL LUBRICATION ........ 28 APPENDIX C ..............29 1. RESET SWITCH RESETTING ........ 29 APPENDIX D ..............

  • Page 5: Table Of Figures

    TABLE OF FIGURES Figure 1 Operational Flowchart..........6 Figure 2 Console Layout ............20 Figure 3 Mechanical Layout..........21 Figure 4 Main Controller information & voltages....22 Figure 5 Function JK1 connector on Main Controller... 22 Figure 6 Wiring Diagram ............. 24 Figure 7 Schematic Diagram ..........

  • Page 6: Description

    DESCRIPTION LECTRICAL ONFIGURATION Note: Electrical servicing of this treadmill is limited to board level replacement. 1611600/1611800 TREADMILL COMPONENTS Emergency button: Magnetic key that fits in the Console to activate all functions. Console: Interface that controls all functions of the treadmill.

  • Page 7: B General Information

    ENERAL NFORMATION 1. CONSOLE Contains 6 windows which are twenty column of Tri-color “dots” (8high) indicate each segment of a workout. 2. MAIN CONTROLLER Contains power supply and control circuits 3. TREADMILL MOTOR Variable speed reversing 0 - 90 volt DC motor. It has three wires red, black and green.

  • Page 8: Figure 1 Operational Flowchart

    Figure 1 Operational Flowchart...

  • Page 9: Operation

    OPERATION INDOW ISPLAY 1. OFF MODE When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank. 2. READY MODE Console will display current software version in MESSAGE window; DISTANCE window displays total accumulated working distance;...

  • Page 10: B Function

    UNCTION 1. SPEED In RUN Mode, DISPLAY range is 0.0 to 99.9 Mph. WORK range is 0.5 to 12.0Mph. Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1 Mph. 2. TIME In RUN Mode, TIME divides into COUNT UP and COUNT DOWN.

  • Page 11: Calories

    4. CALORIES In RUN Mode, CALORIES preset is COUNT UP. DISPLAY range is 0.0 to 999. WORK range is 0.0 to 999. In RUN Mode, press the “START” button to save value of distance and entering “RUN Mode” again that value will continue count up time.

  • Page 12: C Function Button I N Main Mode

    UNCTION UTTON 1. READY MODE In “READY” mode, user could choose any programs which include MANUAL, HILL, FATBURN, CARDIO, STRENGTH, INTERVAL, USE1, USE2, HR1, HR2 or press “START” button to execute directly. START button: When press “START” button, there will be 3 warning beep, then machine starts running.

  • Page 13: Sleep Mode

    2. SLEEP MODE MANUELL, HILL, FATBURN, CARDIO, STRENGTH, INTERVAL, USE1, USE2, HR1 and HR2 buttons: Enter the READY Mode. START button: Enter the READY Mode. Enter button: Enter the READY Mode. FAST button: Enter the READY Mode. SLOW button: Enter the READY Mode. 3.
  • Page 14 SLOW button: Press the button to decrease your speed and each decrease is 0.1mph/km. If button is pressed continuously then speed decreases to MIN SPEED quickly. UP button: Press the button to increase your incline and each increase is 1 level. If button is pressed continuously then incline increases to Max level quickly.

  • Page 15: D Calibration Procedure

    ALIBRATION ROCEDURE 1. CALIBRATION Turn on power. Press “START” and “FAST” button at the same time. Insert the Safety key on console that will display ”FACTORY SETTING, PRESS ENTER” in Message window. Km/Mile Mode: Press “ENTER” to choose the unit mode and in Message window will display ”UNITS ENGLISH”, press “FAST”...

  • Page 16: Troubleshooting

    TROUBLESHOOTING WARNING: ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT. 1. GENERAL Do a visual check of all wiring and connections looking for chafed wires or lose connections. Make sure any wiring is safely positioned and /or secured away from moving parts.

  • Page 17: Troubleshooting Matrix

    2. TROUBLESHOOTING MATRIX Condition Reason Solve When turn on power, ON/OFF switch 1. Power cord don’t plug into outlet in right 1.Plug the power cord into outlet. isn’t bright. position. 2.Plug the power cord into unit. 2. Power cord don’t plug into unit. 3.Check the voltage of outlet.
  • Page 18 6. Reed switch of console was broken. (open) 6. Replace reed switch or console. 7. Other components are imperfection. 7. Replace console. When console didn’t insert safe key but 1. Reed switch of console was broken. (short) 1.Replace reed switch or console. treadmill could display or operate.
  • Page 19 6. Controller was broken. 6.Replace controller. 7. Motor was broken. 7.Replace motor. 8. Console was broken. 8.Replace console. When press “START” button to start 1. The distance is too long between speed sensor 1.Adjust the distance to 5mm between treadmill, running belt is getting cable and magnet.
  • Page 20 3.The wires got damage with connecting the 3.Replace wires. HANDPULSE W/WIRE and Console. Tread belt does not run in center. 1. Tread belt tension not even across tread belt. 1.See treadbelt adjustment (see Appendix A) Tread belt hesitates while being 1.
  • Page 21 Error code message: 1 Turn off the AC switch and turn on INCLINE window displays “E4”. 1. Reverse Elevation Pot. power again. 2. Calibrate the console. 3.Replace the incline motor. 1 Turn off the AC switch and turn on INCLINE window displays “E6” 1.Position sensor value of incline motor is wrong.

  • Page 22: Diagrams And Schematics

    DIAGRAMS AND SCHEMATICS 1611600 1611800 Figure 2 Console Layout...

  • Page 23: Figure 3 Mechanical Layout

    Figure 3 Mechanical Layout 1611600...

  • Page 24: Figure 4 Main Controller Information & Voltages

    1611800 Figure 4 Main Controller information & voltages Figure 5 Function JK1 connector on Main Controller...
  • Page 25 (FEMALE) Green Blue Purple AC SWITCH Gray White Light blue Pink WHITE WIRE BLACK WIRE INCLINE MOTOR FRAME BASE N/L2 AC/L1 CONTROLLER EVL_COM RED WIRE 12 PIN 1200 mm MOTOR BLACK WIRE COMPUTER CABLE (LOWER) 2 pin SENSOR W/WIRE 1611600...

  • Page 26: Figure 6 Wiring Diagram

    PLUG Black DOWN Brown Orange Yellow FAST CONNECTOR BREAKER SLOW Green (FEMALE) Blue Purple AC SWITCH Gray White Light blue Pink WHITE WIRE BLACK WIRE INCLINE MOTOR FRAME BASE AC/L1 N/L2 FAN AC1 FAN AC2 CONTROLLER EVL_COM RED WIRE 12 PIN 1200 mm MOTOR BLACK WIRE COMPUTER CABLE (LOWER)

  • Page 27: Figure 7 Schematic Diagram

    Awaiting from DCI Figure 7 Schematic Diagram...

  • Page 28: Treadbelt Adjustment

    APPENDIX A 1. TREADBELT ADJUSTMENT The treadbelt has been factory pre-adjusted, however if during the operation: 1 /4 T U R N Figure 8 If Treadbelt slips The treadbelt is too loose: Tighten both rear roller adjusting bolts 1/4 turn clockwise using allen wrench 1/4 TUR N Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.

  • Page 29: Figure 10 If Tread Belt Shifts Too Far To The Left

    1/4 TU R N Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km. b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered IMPORTANT...

  • Page 30: Treadmill Lubrication

    APPENDIX B 1. TREADMILL LUBRICATION Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy. HOW TO CHECK TREADBELT FOR PROPER LUBRICATION Lift one side of the treadbelt and feel the top surface of the treadboard If the surface is (slick) to the touch, then no further lubrication is required If the surface is dry to the touch, apply one packet of lubricant HOW TO APPLY LUBRICANT...

  • Page 31: Reset Switch Resetting

    APPENDIX C Tripped Normal Figure 11 Resetting Reset switch 1. RESET SWITCH RESETTING If the red button of reset switch is tripped, it will protrude out from the face of the switch. Press in the red button of the switch. If the red button of reset switch is not tripped, that means normal.

  • Page 32: Fuse Replacement

    APPENDIX D Figure 12 Fuse replacement 1. FUSE REPLACEMENT If your treadmill loses power or will not start, check the fuse located on the motor controller. DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock Remove the motor cover Remove and replace the fuse on the motor controller Replace the motor cover...

  • Page 33: Speed Sensor Adjustment

    APPENDIX E 1. SPEED SENSOR ADJUSTMENT If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign. Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame.

This manual is also suitable for:

1611800

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