ABB ACS550-01 Quick Start Manual page 2

Warning! For floating networks remove
screws at F1 and F2 on Frame sizes R5 or
R6.
Frame Size R5
F1
F2
GND
PE
X0035
Power Input
Power Output to Motor
(U1, V1, W1)
(U2, V2, W2)
Optional Braking
Frame Terminal
Brake Options
Size Labels
R5, R6 UDC+, UDC- • Braking unit
• Chopper and resistor
Frame Size R6
F2
F1
X0013
PE GND
Power Input
Power Output to Motor
(U2, V2, W2)
(U1, V1, W1)
9. Install the cable clamp(s)
for the control cable(s).
(Power/motor cables and
clamps not shown in
9
figure.)
Wiring the Controls
1. Strip control cable sheathing
and twist the copper screen
into a pig-tail.
2. Route control cable(s)
through clamp(s) and
tighten clamp(s).
3. Connect the ground screen
pig-tail for digital and analog
I/O cables at X1-1.
4. Connect the ground screen
pig-tail for RS485 cables at
X1-28 or X1-32.
5. Strip and connect the individual control wires to
the drive terminals. For details, or other
configurations, see "Control Connections" in
the User's Manual.
1 SCR
X1
Signal cable shield
2 AI1
Ext. freq. ref. 1: 0...10 V
3 AGND
Analog input com.
4 10V
Ref. voltage 10 VDC
5 AI2
Not used
6 AGND
Analog input com.
7 AO1
Output freq.: 0...20 mA
8 AO2
Output current: 0...20 mA
9 AGND
Analog output com
10 24V Aux. volt. output +24 VDC
11 GND Aux. volt. common
Digital input com. for all
12 DCOM
Start/Stop: Active = start
13 DI1
Fwd/Rev: Active = rev. dir.
14 DI2
Constant speed sel.
15 DI3
Constant speed sel.
16 DI4
Ramp pair: Active = 2
17 DI5
18 DI6 Not used
19 RO1C
Relay output 1
20 RO1A Default operation:
Ready = 19/21 connected
21 RO1B
22 RO2C
Relay output 2
23 RO2A Default operation:
Running = 22/24 connected
24 RO2B
25 RO3C
Relay output 3
26 RO3A
Default operation:
Fault(-1) =25/27 connected
27 RO3B
(Fault => 25/26 connected)
Note 1. Jumper setting:
AI1: 0...10 V
J1
AI2: 0(4)...20 mA
Note 2. Code: 0 = open, 1 = connected
DI3 DI4 Output
0 0 Reference through AI1
X0006
1 0
CONSTANT SPEED
0 1
CONSTANT SPEED
1 1
CONSTANT SPEED
6. Install the conduit/gland box cover (1 screw).
Check Installation
3
5
Before applying power, perform the following
checks.
Environment conforms to specifications.
The drive is mounted securely.
Proper cooling space around the drive.
1
Motor and driven equipment are ready for start.
Floating networks: Internal RFI filter
IP2003
disconnected.
Drive is properly grounded.
Input power (mains) voltage matches the drive
nominal input voltage.
The input power (mains) terminals, U1, V1, W1,
are connected and tightened as specified.
The input power (mains) fuses / mains switch
installed.
The motor terminals, U2, V2, W2, are
connected and tightened as specified.
Motor cable is routed away from other cables.
NO power factor compensation capacitors are
connected to the motor cable.
Control terminals are wired and tightened as
specified.
NO tools or foreign objects (such as drill
shavings) are inside the drive.
NO alternate power source for the motor is
connected – no input voltage is applied to the
output of the drive.
2
2
nd Re-install the Cover
ramp pair.
1. Align the cover
and slide it on.
2. Tighten the
captive screw.
3. Re-install the
control panel.
3
Apply Power
Always re-install the front cover before turning
power on.
Warning! The ACS550 will start up
1 (1202)
automatically at power up, if the external
2 (1203)
run command is on.
3 (1204)
1. Apply input power.
When power is applied to the ACS550, the
green LED comes on.
Note! Before increasing motor speed, check that
the motor is running in the desired direction.
Check
Start-up
In Start-up, enter motor data (collected earlier)
and, if needed, edit parameters that define how
the drive operates and communicates.
Assistant Control Panel
The Start-up Assistant steps through typical
start-up selections, and runs automatically
upon the initial power up. At other times, use
the steps below to run the Start-up Assistant.
1. Use the MENU key to
access the Menu list.
2. Select Assistants.
3. Select Start-up Assistant.
4. Follow the screen
instructions to configure
the system.
Note! For common parameters and menu items,
use the Help key
descriptions.
If you encounter Alarms or Faults, use the
Help key or refer to the Diagnostic section
of the User's Manual.
Basic Control Panel
1
The Basic Control Panel does not
include the Start-up Assistant. Refer
2
to the Start-up Section of the User's
Manual and manually enter any
parameter changes desired.
IP2009
LOC 400RPM
1200 RPM
12.4 A
405 dm3/s
DIR 12:45 MENU
to display
?