User Manuals: ABB ACS880-207 IGBT Supply Modules

Manuals and User Guides for ABB ACS880-207 IGBT Supply Modules. We have 3 ABB ACS880-207 IGBT Supply Modules manuals available for free PDF download: Hardware Manual

ABB ACS880-207 Hardware Manual (184 pages)

INDUSTRIAL DRIVES, IGBT supply units

Brand: ABB | Category: Industrial Electrical | Size: 21 MB

Table of Contents
5
Introduction to the Manual
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Categorization by Frame Size and Option Code
12
Use of Component Designations
12
Terms and Abbreviations
12
Related Documents
13
Operation Principle and Hardware Description
15
Contents of this Chapter
15
Operation Principle
16
Simplified Main Circuit Diagram
16
Charging
17
Overview Diagram of the Drive
18
Layout Drawing of an IGBT Supply Unit 1×R8I (Limited Scope Version)
19
Overview Drawing of a Drive
20
Layout Drawings of the Cubicles in the Supply Unit
21
Layout Drawing of an Auxiliary Control Cubicle
21
Layout Drawings of Incoming Cubicles
23
Layout Drawing of a 400 MM Incoming Cubicle
23
Layout Drawing of a 600 MM Incoming Cubicle
25
Layout Drawing of a 1000 MM Incoming Cubicle
27
Layout Drawing of a Supply Module Cubicle 2×R8I
28
Layout Drawings of Supply and LCL Filter Modules
29
IGBT Supply Module (Frame R8I)
29
LCL Filter Module (Type BLCL-1X-X for Frame 1×R8I)
30
LCL Filter Module (Type BLCL-2X-X for Frame R8I Multiples)
31
Overview of Power and Control Connections
32
Overview of the Control Connections of the UCU Control Unit
33
Overview of the Control Connections of the BCU Control Unit
34
Supply Unit Control Devices
35
Door Switches and Devices for Frame R8I Cabinet (Limited Scope Version)
35
Door Switches and Devices for Frame R8I Cabinet
37
Main Disconnecting Device [Q1]
38
Auxiliary Voltage Switch [Q21]
38
Grounding Switch [Q9]
38
Charging Switch [Q3]
38
Operating Switch [S21]
39
Emergency Stop Button [S61] and Reset Button [S62]
39
Control Panel [A59]
40
PC Connection
40
Fieldbus Control
40
Type Designation Labels
41
Type Designation Label of the Supply Unit
41
Type Designation Labels of the Supply Module and LCL Filter Module
42
Type Designation Keys
44
Type Designation Key of the Cabinet-Installed IGBT Supply Unit
44
Type Designation Key of the IGBT Supply Module
49
Type Designation Key of the Filter Module
50
Weak Supply Networks
51
Electrical Installation
53
Contents of this Chapter
53
Electrical Safety Precautions
54
General Notes
55
Printed Circuit Boards
55
Handling Fiber Optic Cables
55
Checking the Insulation of the Assembly
56
Measuring the Insulation Resistance of the Drive
56
Measuring the Insulation Resistance of the Input Power Cable
56
Compatibility Check - IT (Ungrounded) Earthing System
56
Connecting the Input Power Cables
57
Connection Diagram (Frame 1×R8I, Limited Scope Version)
57
Connection Diagram (Frame R8I and Multiples)
58
Connection Procedure (Frame R8I, Limited Scope Version)
58
Connection Procedure (Frame R8I and Multiples)
61
Use of Fasteners in Cable Lug Connections
64
Checking the Settings of Transformers T21, T101 and T111
64
T21 and T101 Tap Settings (400
65
T21 and T101 Tap Settings (690 V Units)
65
T111 Tap Settings
66
Checking the Settings of the Cooling Fan Transformer
67
Connecting the Control Cables for the Supply Unit
67
Default I/O Connection Diagram
67
Connection Procedure (Frame R8I, Limited Scope Version)
67
Connection Procedure (Frame R8I and Multiples)
68
Control Cable Connection Procedure
69
Wiring the Functional Safety Options +Q951, +Q952, +Q963, +Q964 or +Q979
72
Installing Optional Modules
73
Installing Option Modules (UCU)
73
Installation of I/O Extension and Fieldbus Adapter Modules on BCU
74
Installation of an FSO Safety Functions Module to BCU
75
Installation of an FSO Safety Functions Module Onto BCU Control Unit
75
Installation of an FSO Safety Functions Module Adjacent to the Control Unit
76
Connecting a PC
77
Control Unit (UCU)
79
Contents of this Chapter
79
General
79
Layout
80
Default I/O Diagram of the Supply Control Unit
83
Additional Information on the Connections
86
Power Supply for the Control Unit (XPOW)
86
Digital Interlock (DIIL)
86
Control Panel Connection (XPAN)
86
Safe Torque off (XSTO, XSTO OUT)
86
Microsdhc Memory Card Slot
86
Connector Data
87
Ground Isolation Diagram
89
Control Unit (BCU)
91
Contents of this Chapter
91
General
91
Layout
92
Default I/O Diagram of the Supply Control Unit
94
Additional Information on the Connections
96
Power Supply for the Control Unit (XPOW)
96
Digital Interlock (DIIL)
96
Safe Torque off (XSTO, XSTO OUT)
96
SDHC Memory Card Slot
96
Connector Data
97
BCU Ground Isolation Diagram
99
Installation Checklist
101
Contents of this Chapter
101
Checklist
101
Start-Up
103
Contents of this Chapter
103
Start-Up Procedure
104
Electromagnetic Interlocking
106
Switching off the Supply Unit and the Drive
106
And Temporary Grounding
107
Disconnecting and Temporary Grounding the Drive (Including the Input Power Terminals)
107
Connecting the Drive / Supply Unit to the Power Line
108
Powering-Up the Supply Unit / Drive
108
Maintenance
111
Contents of this Chapter
111
Maintenance Intervals
111
Description of Symbols
111
Recommended Maintenance Intervals after Start-Up
112
Maintenance Timers and Counters
113
Cabinet
114
Cleaning the Interior of the Cabinet
114
Cleaning the Exterior of the Drive
114
Cleaning the Door Air Inlets (IP22 and IP42)
115
Replacing the Inlet Door Filters (IP54)
116
Replacing the Roof Outlet Filters (IP54)
116
Cleaning the Heatsink
116
Fans
117
Replacing R8I Module Cooling Fan (Speed-Controlled Version)
117
Replacing R8I Module Cooling Fan (Direct-On-Line Version)
118
Replacing the Circuit Board Compartment Fan
120
Replacing the Fan of the LCL Filter (BLCL-1X-X)
123
Replacing the Fan of the LCL Filter (BLCL-2X-X)
124
Replacing the Cooling Fan in the Incoming Cubicle
125
Replacing the Fan in the Auxiliary Control Cubicle
125
Replacing the Roof Fan for IP54 Cabinet (Option +B055)
126
IGBT Supply Module
127
Reduced Run
127
Starting Reduced Run Operation
128
Resuming Normal Operation
128
Replacing the IGBT Supply Module (Limited Scope Version)
129
Replacing the IGBT Supply Module (Frame R8I and Multiples)
134
LCL Filter
140
Replacing the LCL Filter (Limited Scope Version)
140
Replacing the LCL Filter (Frame R8I and Multiples)
143
Capacitors
148
Reforming the Capacitors
148
Fuses
149
Checking and Replacing the DC Fuses (Limited Scope Version)
149
Checking and Replacing the AC Fuses (Limited Scope Version)
151
Checking and Replacing the DC Fuses (Frame R8I and Multiples)
152
Checking and Replacing the AC Fuses (Frame R8I and Multiples)
152
Control Unit (UCU)
154
UCU Control Unit Types
154
Replacing the Memory Unit (UCU)
154
Replacing the Real-Time Clock Battery (UCU)
154
Replacing the Microsdhc Memory Card (UCU)
155
Control Unit (BCU)
157
BCU Control Unit Types
157
Replacing the Memory Unit (BCU)
157
Replacing the Battery (BCU)
157
Control Panel
158
Leds and Other Status Indicators
159
Control Panel and Panel Platform/Holder Leds
159
Functional Safety Components
159
Technical Data
161
Contents of this Chapter
161
Ratings
162
Definitions
162
Derating
164
Surrounding Air Temperature Derating
164
Altitude Derating
164
Derating for Output Voltage Boosting
165
Fuses
166
Main Circuit AC Fuses
166
Main Circuit DC Fuses
167
LCL Filters
168
Dimensions
169
Free Space Requirements
170
Losses, Cooling Data and Noise
172
Terminal and Cable Entry Data for the Input Power Cable
173
MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
173
1000 MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
174
Tightening Torques
175
Electrical Connections
175
Mechanical Connections
175
Insulation Supports
175
Cable Lugs
175
Electrical Power Network Specification
176
Control Unit Connection Data
176
Energy Efficiency Data (Ecodesign)
177
Typical Power Cable Sizes
177
Protection Classes
178
Ambient Conditions
179
Colors
180
Materials
180
Drive
180
Packaging of Drive
180
Packaging of Options
180
Manuals
180
Disposal
180
Applicable Standards
181
Markings
181
Disclaimers
181
Generic Disclaimer
181
Cyber Security Disclaimer
181
Further Information
183

ABB ACS880-207 Hardware Manual (148 pages)

INDUSTRIAL DRIVES, IGBT supply units

Brand: ABB | Category: DC Drives | Size: 18 MB

Table of Contents
5
Introduction to the Manual

9
- Contents of this Chapter
  9
- Applicability
  9
- Safety Instructions
  9
- Target Audience
  9
- Categorization by Frame Size and Option Code
  10
- Use of Component Designations
  10
- Terms and Abbreviations
  10
- Related Documents
  11
Operation Principle and Hardware Description

13
Electrical Installation

45
Installation Checklist

65
- Contents of this Chapter
  65
- Checklist
  65
Start-Up

67
Maintenance

73
Technical Data

117
- Contents of this Chapter
  117
- Ratings
  118
  - Definitions
    118
  - Derating
    120
    
    Surrounding Air Temperature Derating
    120
    
    Altitude Derating
    120
    
    Derating for Output Voltage Boosting
    121
- Fuses
  122
  - Main Circuit AC Fuses
    122
  - Main Circuit DC Fuses
    123
  - Fuses on CVAR Board
    123
- LCL Filters
  124
- Dimensions
  125
- Free Space Requirements
  126
- Losses, Cooling Data and Noise
  128
- Terminal and Cable Entry Data for the Input Power Cable
  129
  - MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
    129
  - 1000 MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
    130
- Tightening Torques
  131
  - Electrical Connections
    131
  - Mechanical Connections
    131
  - Insulation Supports
    131
  - Cable Lugs
    131
- Electrical Power Network Specification
  132
- Control Unit Connection Data (BCU)
  132
- Typical Power Cable Sizes
  133
- Protection Classes
  135
- Optical Components
  135
- Ambient Conditions
  135
- Materials
  137
- Applicable Standards
  137
- Markings
  137
- Disclaimers
  138
  - Generic Disclaimer
    138
  - Cybersecurity Disclaimer
    138
The Control Unit

139
- Contents of this Chapter
  139
- General
  139
- BCU-X2 Layout
  140
- Default I/O Diagram of the Supply Control Unit
  142
- External Power Supply for the Control Unit (XPOW)
  143
- Safe Torque off (XSTO, XSTO OUT)
  143
- FSO-XX Safety Functions Module Connection (X12)
  143
- SDHC Memory Card Slot
  143
- Connector Data
  144
  - BCU-X2 Ground Isolation Diagram
    146
- Further Information
  147

ABB ACS880-207 Hardware Manual (142 pages)

IGBT supply units

Brand: ABB | Category: Power Supply | Size: 14 MB

Table of Contents
5
1 Introduction to the Manual

9
- What this Chapter Contains
  9
- Applicability
  9
- Safety Instructions
  9
- Target Audience
  9
- Purpose of the Manual
  10
- Contents of the Manual
  10
- Related Documents
  10
- Categorization by Frame Size, Option Code and Item Designation
  10
- Terms and Abbreviations
  11
2 Operation Principle and Hardware Description

13
3 Electrical Installation

41
4 Installation Checklist

61
- What this Chapter Contains
  61
- Checklist
  61
5 Start-Up

63
6 Maintenance

69
7 Technical Data

109
- What this Chapter Contains
  109
- Ratings
  109
  - Definitions
    110
  - Derating
    111
    
    Temperature Derating
    111
    
    Altitude Derating
    111
- Fuses
  112
  - Main Circuit AC Fuses
    112
  - Main Circuit DC Fuses
    113
  - Fuses on CVAR Board
    113
- LCL Filters
  114
- Dimensions
  115
- Free Space Requirements
  116
- Losses, Cooling Data and Noise
  117
- Terminal and Lead-Through Data for the Input Power Cable
  118
- Tightening Torques
  125
  - Cable Lugs
    125
  - Electrical Connections
    125
  - Mechanical Connections
    125
  - Insulation Supports
    125
- Electrical Power Network Specification
  126
- Control Unit Connection Data (BCU)
  127
- Degrees of Protection
  127
- Ambient Conditions
  128
- Materials
  129
- Applicable Standards
  129
- Markings
  129
- Disclaimers
  130
  - Generic Disclaimer
    130
  - Cybersecurity Disclaimer
    130
8 The Control Unit

131
- What this Chapter Contains
  131
- Layout and Connections
  132
- Default I/O Connection Diagram (BCU)
  134
Further Information

141
- Product and Service Inquiries
  141
- Product Training
  141
- Providing Feedback on ABB Drives Manuals
  141
- Document Library on the Internet
  141

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More ABB Manuals

User Manuals: ABB ACS880-207 IGBT Supply Modules

ABB ACS880-207 Hardware Manual (184 pages)

Table of Contents

ABB ACS880-207 Hardware Manual (148 pages)

Table of Contents

Introduction to the Manual

Operation Principle and Hardware Description

Electrical Installation

Installation Checklist

Start-Up

Maintenance

Technical Data

The Control Unit

ABB ACS880-207 Hardware Manual (142 pages)

Table of Contents

1 Introduction to the Manual

2 Operation Principle and Hardware Description

3 Electrical Installation

4 Installation Checklist

5 Start-Up

6 Maintenance

7 Technical Data

8 The Control Unit

Further Information

Related Products

ABB Categories