Fagor CNC 8055 Operating Manual
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Fagor CNC 8055 Operating Manual

8055 mco/tco
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8055
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Summary of Contents for Fagor CNC 8055

  • Page 1 8055 ·MCO/TCO· Operating manual Ref.1402...
  • Page 2 V2.9; linux-ftpd V0.17; ppp V2.4.0; utelnet V0.1.1. The librarygrx V2.4.4. The linux kernel V2.4.4. The linux boot ppcboot V1.1.3. If you would like to have a CD copy of this source code sent to you, send 10 Euros to Fagor Automation...

  • Page 3: Table Of Contents

    List of saved programs....................52 See the contents of a program..................53 4.2.1 See one of the cycles in detail ................... 53 CNC 8055 Edit a new part-program ....................54 4.3.1 Saving an ISO block or a cycle .................. 54 CNC 8055i Delete a new part program ....................
  • Page 4 Simulating or executing a portion of a part-program ..........61 Simulating or executing an operation that has been saved ........... 61 Execution mode ......................62 5.4.1 Tool inspection......................63 Graphic representation ....................64 CNC 8055 CNC 8055i ·MCO/TCO· PTION ·4·...

  • Page 5: M/T And Co Work Mode

    • Create screens for diagnosis, setup, CNC-PLC status information, etc. This manual describes how to operate with the basic or standard Fagor features and it is up to the OEM to document all the changes and new cycles defined by him.

  • Page 6: Keyboard

    • Starting and stopping the execution. FEED SPINDLE 40 50 60 1000 10000 SPEED STOP Specific keys of the CO model. CNC 8055 These keys may be used for: CNC 8055i FAGOR • Selecting and defining the machining operations. ZERO PCALL HELP LEVEL •...
  • Page 7 The [GRAPHICS] key lets simulate the cycle or see the tool movement graphics duration execution. Free keys, usually to control external devices: CNC 8055 CNC 8055i The OEM may set them by inserting printed strips behind the keyboard. This chapter describes how to manage those keys.
  • Page 8 SHIFT RESET To initialize the CNC. It is the same as turning the CNC off and back on. SHIFT CLEAR It clears (blanks out) the CRT screen. Press any key to restore it. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·8·...

  • Page 9: Keyboard Customizing

    A number of conditions must be met in order to activate the device that may be activated and deactivated with the [O2] key. DFU B30R561 AND (Rest of conditions) = CPL TCLED2 = CPL O34 CNC 8055 CNC 8055i ·MCO/TCO· PTION ·9·...
  • Page 10 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·MCO/TCO· PTION ·10·...

  • Page 11: Operating In Jog Mode

    X 00020.000 X 00020.000 X 00000.000 X 00000.000 Z 00089.520 Z 00089.520 Z 00000.000 Z 00000.000 C 00014.480 C 00014.480 C 00000.000 C 00000.000 THEORETICAL M/MIN 0.0000 0.0000 0.0000 0.0000 U 00025.000 B 00000.013 CNC 8055 CNC 8055i ·MCO/TCO· PTION ·11·...

  • Page 12: Introduction

    3. This window shows the CNC messages. 4. This whole window may be customized. The one provided by Fagor may show the following data: • The coordinates of the axes. The Ø symbol indicates that the axis is working in diameter.
  • Page 13 O p e r a t i n g m a n u a l 5. This whole window may be customized. The one provided by Fagor shows the axis feedrate «F» currently selected and the % of F being applied.

  • Page 14: Auxiliary Screen Of The Co Mode

    O p e r a t in g ma n u a l 2.1.2 Auxiliary screen of the CO mode. The whole auxiliary screen of the CO mode may be customized. The one provided by Fagor contains the following information: 15:28:42 SBK P000002 IN POSITION G01 G18 (MSG "...
  • Page 15 CNC acts as follows: • If [START] is pressed, the CNC executes the part-program that is selected. • If [CLEAR] is pressed, the CNC de-selects the part-program and removes it from the top center window. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 16: Axis Control

    The CNC requests confirmation of the command. Pressing [ESC] quits the preset. 2.2.3 Managing the axis feedrate (F) To set a particular axis feedrate value, proceed as follows: [F] value [START]. Pressing [ESC] quits the selection. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·16·...

  • Page 17: Home Search

    " ZERO It homes the Z axis. The CNC will not maintain the part zero or zero offset active at the time and assumes the machine reference zero as the new part zero. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·17·...

  • Page 18: Jog Movement

    This movement is made at the selected feedrate «F». Switch position Distance 0.001 mm or 0.0001 inches 0.010 mm or 0.0010 inches 0.100 mm or 0.0100 inches 1000 1.000 mm or 0.1000 inches 10000 10.000 mm or 1.0000 inches CNC 8055 CNC 8055i ·MCO/TCO· PTION ·18·...

  • Page 19: Continuous Movement

    C. The spindle is stopped and no spindle speed S has been selected. Feature available at the TCO model when working in G95. The machine does not move, only with rapid movements. When pressingthe rapid key and the corresponding axis key. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 20: Movement With An Electronic Handwheel

    2 axes are moved along a selected path (chamfer or rounding) by moving a single handwheel. This feature must be managed from the PLC. The general handwheel is assumed as the "path handwheel" or the individual handwheel CNC 8055 associated with the X axis (MCO model) or Z (TCO model). CNC 8055i "Feed handwheel"...
  • Page 21 1. Select the axis to be jogged. Press one of the JOG keys of the axis to be jogged. The selected axis will be highlighted. When using a FAGOR handwheel with an axis selector button, the axis may be selected as follows: Push the button on the back of the handwheel.
  • Page 22 • If there is no General Handwheel, one of the individual handwheel starts working in Path handwheel mode. The one associated with the X axis at the MCO model or the one associated with the Z axis at the TCO if model. CNC 8055 CNC 8055i ·MCO/TCO·...
  • Page 23 CPS R103 LT 0 = SBS 0 R103 R103 It ignores the handwheel turning direction . CNC 8055 CPS R103 GT 120 = MOV 120 R103 limits the maximum feedrate override to 120%.

  • Page 24: Tool Control

    (MCO) This whole window may be customized. Depending on the model, the one provided by Fagor can show the following information: • In large characters, the tool "T" number currently selected and a graphic representation of its tip. • The "D" offset number associated with the tool.

  • Page 25: Variable Tool Change Point

    B. Assign the current machine position. Jog the axis with the handwheel or the JOG keys up to the desired point. Press the [RECALL] key. The CNC assigns that coordinate to the selected field. Press the [ENTER] key. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 26: Live Tool

    ... the PLC reads in R117 the rpm currently selected for the live tool (LIVRPM) and assigns them to general parameter P100 ... CNC 8055 ... finally, the PLC "tells" the CNC to execute block M45 SP100 (live tool clockwise at the selected rpm).
  • Page 27 ... the PLC reads in R117 the rpm currently selected for the live tool (LIVRPM) and assigns them to general parameter P100 ..finally, the PLC "tells" the CNC to execute block M45 S-P100 (live tool counterclockwise at the selected rpm). CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 28: Spindle Control

    The standard screen of the CO mode has a window that shows the following spindle related data. This whole window may be customized. Depending on the model, the one provided by Fagor can show the following information: CSS 0100 S 0100...

  • Page 29: Spindle In Rpm

    6. Spindle gear currently selected. This value cannot be changed when using an automatic gear change. When not using an automatic tool changer, press the [S] key and then use the [] key to highlight CNC 8055 the current value. CNC 8055i Enter the gear number to be selected and press [ENTER] or [START].

  • Page 30: Constant Surface Speed

    To modify the percentage (%), press: SPINDLE SPEED STOP CNC 8055 5. Maximum spindle speed in rpm. CNC 8055i To select another speed, press the [S] key twice. The CNC highlights the current value. Enter the new value and press [ENTER]. The CNC assumes that value.
  • Page 31 The axis moves at a feedrate of 1000 mm/min. C. The spindle is stopped and no spindle speed S has been selected. The machine does not move, only with rapid movements. When pressing and the corresponding axis axis. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·31·...

  • Page 32: Iso Management

    It is possible to combine ISO-coded blocks with standard and/or user cycles to create part-programs. The chapter on "Saving programs" describes in detail how to do it and how to use those programs. To save the blocks edited in ISO code, press the [P.PROG] key. CNC 8055 CNC 8055i ·MCO/TCO·...

  • Page 33: Working With Operations Or Cycles

    To switch levels within each group, press the [LEVEL CYCLE] key. The OEM cycles that may be accessed with each key are: Cycles Cycles Cycles Cycles Cycles Cycles Cycles CNC 8055 Cycles CNC 8055i Cycles Cycles ·MCO/TCO· PTION Cycles ·33·...
  • Page 34 In the WINDRAW55 application, the text for to the screen title should be defined with the same number as the screen. This way, when pressing, the key [PCALL], CNC will show the number and title (text of program P999995 with the same number) of the available screens. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 35: Associated Programs

    ; Definition of subroutine 9999 ; Program blocks defined by the OEM. (RET) ; End of subroutine CNC 8055 CNC 8055i If subroutines 9998 and 9999 are not defined, the CNC will issue an error message when trying to execute a part-program.

  • Page 36: Oem Cycles

    We also recommend to reserve numbers 1 through 5 so new fields can be added before them if necessary. CNC 8055 Each widget can have an associated text (program P999994) that is displayed in the text line at the CNC 8055i bottom of the screen.

  • Page 37: Configuration File

    Select the (W) field, enter the number of the profile to be edited, press [RECALL] and it will access the profile editor. The edited profile is stored as program P994xxx. P994001 corresponds to profile 001, P994002 to 002 and so on up to P994999 that corresponds CNC 8055 to profile 999. CNC 8055i ·MCO/TCO·...
  • Page 38 (W) field is changed, the value of its associate is also changed. On the other hand, when using the (AUTOREFRESH) instruction and the CNC or PLC changes the value of the CNC 8055 associate, the value of the field is also changed.
  • Page 39 The rest of the times:(MCALL 9001, A10, B12, C5, ..Y8, Z100) To cancel this mode, execute the (MDOFF) instruction. ;(END) It indicates that it has finished debugging the configuration file. It ignores the instructions programmed next. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·39·...
  • Page 40 Pressing the [F] key selects this field. ;(HOTKEY W11,84) The W11 field has hotkey T (84) associated with it. In other words: Pressing the [T] key selects this field. CNC 8055 CNC 8055i ;(END) End of the debugging of the configuration file and end of program.

  • Page 41: Associated Subroutine

    H=2 if gear 3 H=3 if gear 4 W9 (spindle rotation) I=0 if stopped I=1 if clockwise I = 2 counterclockwise CNC 8055 W12 (material type) L=0 if steel L=1 if aluminum L=2 if brass L=3 if iron L=4 if plastic...
  • Page 42 Rapid move to point Xi Zi G1 XP2 Move at working feedrate. First to Zf and then to Xf G0 XP105 ZP106 Rapid return to the cycle calling point. (RET) End of subroutine CNC 8055 CNC 8055i ·MCO/TCO· PTION ·42·...

  • Page 43: Error Log File (P999500)

    Error caused for referring to a nonexistent graphic element (W33). ;(AUTOREFRESH W33=PLCR124) Warning ... Programmed Widget does not exist. Warning in line: 15. After modifying the configuration file, reset the CNC so it can check it again. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·43·...

  • Page 44: Access To Oem Cycles From The Plc

    = CNCWR(R102, KEY, M1) ... it sends the key code for the group 13, 33, 53, etc. = CNCWR(R110, KEYSRC, M1) ... and it indicates to the CNC that the keys come from the CNC. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·44·...

  • Page 45: Cycle Data Entry

    [ESC] key twice. The CNC lets combine, in a single part-program, several cycles and blocks edited in ISO code. Chapter "4 Saving programs"describes in detail how to do it and how to use those programs. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·45·...

  • Page 46: Simulation And Execution

    Press the [STOP] key=> Interrupts the execution and goes on editing in background. Press the [ESC] key=> To quit background editing. Then, carry out the tool inspection as described in chapter "5 Execution and simulation" CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 47: Positioning Cycle

    1230 The following must be defined:Coordinates of the target point. How the movement is to be carried out. CNC 8055 Type of feedrate, rapid or at the selected F. CNC 8055i The auxiliary functions that will be executed before and after the movement.

  • Page 48: Definition Of Data

    Use the [][] keys to move around the window. B. Define the auxiliary functions required. The functions will be executed in the same order they are inserted on the list. CNC 8055 To delete a function, select it and press [CLEAR] CNC 8055i ·MCO/TCO·...

  • Page 49: Definition Of Spindle Conditions

    The CNC updates the associated offset (D) and refreshes the associated icon showing the graphics for the location code (shape) of the new tool. Tool offset number (D): Place the cursor on this data, key in the desired value and press [ENTER]. CNC 8055 CNC 8055i ·MCO/TCO· PTION...
  • Page 50 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·MCO/TCO· PTION ·50·...

  • Page 51: Saving Programs

    To delete an operation. To move an operation to another position. To add or insert a new operation. To modify an existing operation. Chapter "5 Execution and simulation"describes how to simulate and execute the part-programs. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·51·...

  • Page 52: List Of Saved Programs

    In the WINDRAW55 application, the text for the title should be defined with the same number as the cycle. Since the CNC shows, next to the number, the title of the cycle (text of the program P999995 of the same number) CNC 8055 CNC 8055i ·MCO/TCO·...

  • Page 53: See The Contents Of A Program

    • Simulate the operation. See chapter "5 Execution and simulation". • Execute the operation. See chapter "5 Execution and simulation". • Save the operation again. Replacing the previous one or inserting it as a new one. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·53·...
  • Page 54 Once the cycle has been defined, place the cursor on the operation "3.- User cycle 11" and press [ENTER]. 7.- User cycle 9 Once the cycle has been defined, place the cursor on the last operation "User cycle 8" and press [ENTER]. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·54·...

  • Page 55: Delete A New Part Program

    • The CNC requests the comment to be associated with the new part-program (the copy). It is not necessary to associate a comment. • Press the [ENTER] or [ESC]. The CNC updates the list of saved part-programs. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 56: Modify A Part-Program

    6.- User cycle 8 6.- User cycle 5 7.- User cycle 9 7.- User cycle 9 Select "User cycle 5" and press the [TWO-COLOR] key. Place the cursor on "User cycle 8" and press [ENTER]. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·56·...
  • Page 57 2.- User cycle 2 2.- User cycle 5 3.- User cycle 2 It is possible to select an existing operation, modify it and then insert it in another position and even in another part-program. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·57·...
  • Page 58 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·MCO/TCO· PTION ·58·...
  • Page 59 CNC acts as follows: • If [START] is pressed, the CNC executes the part-program that is selected. • If [CLEAR] is pressed, the CNC de-selects the part-program and removes it from the top center window. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 60: Simulating Or Executing An Operation Or Cycle

    The CNC shows the graphic screen. Execution: An operation or cycle can only be executed in the cycle execution mode. Press [ESC] to switch from edit mode to execution mode. Press [START] to execute an operation or cycle. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·60·...

  • Page 61: Simulating Or Executing A Portion Of A Part-Program

    • Select the program that contains it from the left column and the operation to be simulated or executed from the right column. • Press the [RECALL] key. Press [GRAPHICS] to simulate the operation and [START] to execute it. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 62: Execution Mode

    While executing an operation or a part, the [GRAPHICS] key may be pressed to access the graphics display mode. To interrupt the execution, press [STOP]. Once the execution has been interrupted, a tool change may be done. See next section. CNC 8055 CNC 8055i ·MCO/TCO· PTION...

  • Page 63: Tool Inspection

    2 cases: 1. Only one axis moved. The CNC repositions it and resumes the execution. 2. Both axes moved. The CNC shows a window with the possible options. Choose the desired repositioning order. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·63·...

  • Page 64: Graphic Representation

    The zoom function cannot be used while executing or simulating the part. If it is, interrupt the execution or simulation by pressing the [STOP] key. CNC 8055 CNC 8055i ·MCO/TCO·...
  • Page 65 When selecting a new simulation speed, the CNC applies 100% of it regardless of the position of the switch. Once the switch is turned, the CNC begins to apply the selected %. To interrupt the simulation, press [STOP]. To quit the simulation mode, press either [GRAPHICS] or [ESC]. CNC 8055 CNC 8055i ·MCO/TCO· PTION ·65·...
  • Page 66 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·MCO/TCO· PTION ·66·...
  • Page 67 O p e r a t i n g m a n u a l CNC 8055 CNC 8055i ·MCO/TCO· PTION ·67·...
  • Page 68 O p e r a t in g ma n u a l CNC 8055 CNC 8055i ·MCO/TCO· PTION ·68·...

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