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V2.9; linux-ftpd V0.17; ppp V2.4.0; utelnet V0.1.1. The librarygrx V2.4.4. The linux kernel V2.4.4. The linux boot ppcboot V1.1.3. If you would like to have a CD copy of this source code sent to you, send 10 Euros to Fagor Automation...
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About the product ........................I Declaration of conformity...................... III Safety conditions ........................V Warranty terms........................IX Material returning terms ....................... XI Additional remarks......................XIII Fagor documentation ......................XV CHAPTER 1 8055 CNC HARDWARE Possible 8055 CNC compositions ................1 Central unit ........................ 2 1.2.1 –CPU–...
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CNC 8055 Remote CAN modules, for digital I/O expansion (RIO). Option Option CNC 8055i Sercos servo drive system for Fagor servo drive connection. - - - Option CAN servo drive system for Fagor servo drive connection. - - - Option Before start-up, verify that the machine that integrates this CNC meets the 89/ 392/CEE Directive.
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DECLARATION OF CONFORMITY The manufacturer: Fagor Automation S. Coop. Barrio de San Andrés 19, C.P. 20500, Mondragón -Guipúzcoa- (SPAIN). We declare: We declare under our exclusive responsibility the conformity of the product: Numerical Control Fagor 8055 and 8055i Referred to by this declaration with following directives: Safety regulations.
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This unit may only be repaired by authorized personnel at Fagor Automation. Fagor Automation shall not be held responsible of any physical damage or defective unit resulting from not complying with these basic safety regulations.
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Use a DC fan to improve enclosure ventilation. Power switch This power switch must be mounted in such a way that it is easily accessed and at a distance between 0.7 meters (27.5 inches) and 1.7 meters (5.5ft) off the floor. CNC 8055 CNC 8055i...
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All the digital inputs and outputs have galvanic isolation via optocouplers between the CNC circuitry and the outside. Precautions during repair Do not open this unit. Only personnel authorized by Fagor Automation may open this unit. Do not handle the connectors with the unit connected to mains. Before manipulating the connectors (inputs/outputs, feedback, etc.) make...
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It indicates situations that may be caused by certain operations and the actions to be taken to prevent them. Obligation symbol. It indicates actions and operations that must be carried out. Information symbol. It indicates notes, warnings and advises. CNC 8055 CNC 8055i VIII...
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15 months from when the product left our warehouse. This warranty covers all costs of material and labour involved in repairs at FAGOR carried out to correct malfunctions in the equipment. FAGOR undertakes to repair or replace their products within the period from the moment manufacture begins until 8 years after the date on which it disappears from the catalogue.
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Warranty on repairs In a similar way to the initial warranty, FAGOR offers a warranty on standard repairs according to the following conditions: PERIOD 12 months. CONCEPT Covers parts and labor for repairs (or replacements) at the network's own facilities.
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4. Wrap the unit in a polyethylene roll or similar material to protect it. 5. When sending the central unit, protect especially the screen. 6. Pad the unit inside the cardboard box with polyurethane foam on all sides. 7. Seal the cardboard box with packing tape or industrial staples. CNC 8055 CNC 8055i...
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(B) fuse of each unit is the right one. See identification label of the unit itself. In case of a malfunction or failure, disconnect it and call the technical service. Do not get into the inside of the unit. CNC 8055 CNC 8055i XIII...
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It is directed to people using the optional DNC communications software. It is supplied in a floppy disk with the application. WGDRAW Manual Directed to people who use the WGDRAW to create screens. It is supplied in a floppy disk with the application. CNC 8055 CNC 8055i...
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Possible 8055 CNC compositions The following illustration shows the possible combinations. Each configuration shows the value of machine parameter CUSTOMTY (P92). CNC 8055 CNC 8055i Use the video signal cable (up to 40 m) to connect the monitor with the central unit and the keyboard signal cable (up to 25 m) to connect the keyboard with the central unit.
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1 minute; but the date and the time will be lost and will have to be set again. Do not get into the inside of the unit. • Only personnel authorized by Fagor Automation may manipulate the inside of this unit.
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Elements Connector for the Keyboard connection. 25-pin SUB-D type female connector. Connector for the monitor. There are 2 types: • With digital video output for Fagor monitors. 25-pin SUB-D type male connector. • With PC-compatible analog video output. CMPCT FLASH 15-pin high density SUB-D type female connector.
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Fagor monitors 25-pin male connector of the SUB-D type to connect the central unit with the monitor. Fagor Automation provides the cable necessary for this connection. This cable has two 25-pin female connectors of the SUB-D type. Both connectors have a latching system by means of two screws UNC4.40.
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It is suggested to reference all control and data signals to the same ground cable (pin 7 GND) thus, avoiding reference points at different voltages especially in long cables. Recommended RS232C interface connection Simplified connection Full connection. CNC 8055 CNC 8055i...
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• Polyester/aluminum shield with stranded tin-plated copper wire 7 x 0.25 mm • Metal gray PVC outside. • Capacitance between conductors: 91.7 pF/m at 1 KHz and 180 pF/m at 1 KHz between a conductor and the rest connected to the shield. • Impedance of 50 Ω. CNC 8055 CNC 8055i...
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Hardware history Recommended RS232 interface connection Connection with serial port RS499 Connection with serial port RS499 Connection with an RS422 interface board from METRABYTE CNC 8055 CNC 8055i...
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"INTEL series 100". In order to be able to use a memory card, it must be formatted in Fagor mode. • This operation may be carried out at the CNC from the mode: "Diagnosis / Tests / Format CARDA".
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When having the Ethernet option, it is possible to use a PC directory as a remote hard disk. Use the compact flash supplied by Fagor. Fagor Automation shall not be held responsible of the CNC's performance with a compact flash not supplied by Fagor. Ethernet...
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The digital servo system (CAN or Sercos) is connected to COM1. This servo system is enabled through its corresponding software option. Two types of digital servo system may be used to communicate with Fagor servo drives: • Sercos interface IEC1491.
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ADDRESS = 1 ADDRESS = 2 Line Term = 0 Line Term = 1 ISO GND ISO GND ISO GND CAN L CAN L CAN L SHIELD SHIELD SHIELD CAN H CAN H CAN H SHIELD SHIELD SHIELD CNC 8055 CNC 8055i...
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Sercos connection input. Sercos connection output. Sercos cable characteristics Fagor Automation provides the fiber optic cables needed for Sercos communication. There are different types of cables depending on length and dynamic and static installation characteristics. • Fiber optic cable with polymer core (SFO, SFO-FLEX) for up to 40 meters If the cable will be subject to dynamic conditions (it will be moving), the SFO-FLEX cable must always be used.
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Work: -65 ºC / 125 ºC (-85 ºF / 257 ºF). Cable handling Fagor supplies the cable with the terminals protected by a cap. Remove the protection cap before connecting the cable. To remove the terminal protecting cap or to connect or disconnect the cable, hold the cable by its terminal;...
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CAN H SHIELD Signal Description ISO GND Ground / 0 V CAN L Bus signal (LOW) CNC 8055 SHIELD CAN shield CNC 8055i CAN H Bus signal (HIGH) SHIELD CAN shield The connector has two shield pins. Both pins are equivalent; the CAN shield may be...
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ISO GND CAN L CAN L CAN L SHIELD SHIELD SHIELD CAN H CAN H CAN H SHIELD SHIELD SHIELD ISO GND ISO GND CAN L CAN L SHIELD SHIELD CAN H CAN H SHIELD SHIELD CNC 8055 CNC 8055i...
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"3.15 A 250 V" fast fuse for internal protection of the PLC inputs and outputs. Do not open this unit. Only personnel authorized by Fagor Automation may open this unit. Do not handle the connectors with the unit connected to mains. Before manipulating these connectors, make sure that the unit is not connected to main AC power.
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+5 V Voltage supply for feedback systems. +5 V -5 V -5 V Chassis - Shield. When using a FAGOR 100P model handwheel, the axis selecting signal must be connected to pin 5 of this connector. CNC 8055 CNC 8055i...
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Home signals. / I0 Chassis - Shield. When using a FAGOR 100P model handwheel, the axis selecting signal must be connected to the reference mark (I0) pin of the corresponding axis 5 or 13 of this connector. For further technical information on feedback signals, refer to the appendix at the end of this manual.
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PRBI_0 0 V probe input. Chassis - Shield. When using pin 11 as +5V power supply output for the probe, pin 14 (PRBI_0) must be connected to either pin 9 or 10 (0V) of this connector. CNC 8055 CNC 8055i...
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All shields must only be connected to ground at the CNC end leaving the other end free. The wires of the shielded cables cannot be unshielded for more than 75mm (about 3 inches). Signal and function Analog output signals with a range of ±10V. Analog voltage reference signals. Chassis - Shield. CNC 8055 CNC 8055i...
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The wires of the shielded cables cannot be unshielded for more than 75mm (about 3 inches). Signal and function - - - / Emergency stop. External power supply. External power supply. - - - Chassis - Shield. CNC 8055 CNC 8055i...
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External power supply. External power supply. 24 V External power supply. CNC 8055 Chassis - Shield. CNC 8055i The Emergency output, which coincides with O1 of the PLC, will be activated (change from logic level 1 to 0) when an ALARM or ERROR occurs at the CNC...
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The PLC can control up to 512 inputs and 512 outputs although it can only communicate to the outside world through the ones indicated above. Do not open this unit. Only personnel authorized by Fagor Automation may open this unit.
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37-pin male connector of the SUB-D type for 32 digital inputs of the PLC. 37-pin female connector of the SUB-D type for 32 digital outputs of the PLC. "3.15 A 250 V" fast fuse for internal protection of the PLC inputs and outputs. CNC 8055 CNC 8055i...
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Connector X1 25-pin female connector of the SUB-D type used to connect the Renishaw SP2 probe. Fagor Automation provides the union cable required for this connection. It consists of a cable hose, one SUB-D type 25-pin male connector and the corresponding connector for the Renishaw SP2.
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The 0V of the power supply used for these inputs must be connected to pins 18 and 19 (0 V) of each connector. Signal and Function External power supply. External power supply. - - - Chassis - Shield. CNC 8055 CNC 8055i...
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18 and 19 (for 0V) and pins 1 and 20 (for the 24V) of the connector. Signal and Function 24 V External power supply. External power supply. External power supply. 24 V External power supply. Chassis - Shield. CNC 8055 CNC 8055i...
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The logic address (device select code) for the -Hard Disc- module is factory set as address 9. Do not open this unit. Only personnel authorized by Fagor Automation may open this unit. Do not handle the connectors with the unit connected to mains. Before manipulating these connectors, make sure that the unit is not connected to main AC power.
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5. Mains plug. Use the connector provided for 220Vac power and ground connection. 6. Ground terminal. All ground terminals of the machine must be connected to this terminal. Metric 6mm. CNC 8055 7. SUB-D type 25-pin male connector to connect with the central unit. CNC 8055i...
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CRT. The temperature inside the enclosure must be between 0 and 50ºC (32ºF and 122ºF). Do not open this unit. Only personnel authorized by Fagor Automation may open this unit. Do not handle the connectors with the unit connected to mains. Before manipulating these connectors, make sure that the unit is not connected to main AC power.
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1. Ground terminal. All ground terminals of the machine must be connected to this terminal. Metric 6mm. 2. Power outages. It has two fuses, one for each line to protect the mains input. CNC 8055 3. On/off power switch. CNC 8055i 4.
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CRT. The temperature inside the enclosure must be between 0 and 50ºC (32ºF and 122ºF). Do not open this unit. Only personnel authorized by Fagor Automation may open this unit. Do not handle the connectors with the unit connected to mains. Before manipulating these connectors, make sure that the unit is not connected to main AC power.
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1. Ground terminal. All ground terminals of the machine must be connected to this terminal. Metric 6mm. 2. On/off power switch. CNC 8055 3. Mains plug. Use the connector supplied for A.C. power and ground connection. CNC 8055i 4. Buzzer.
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CRT. The temperature inside the enclosure must be between 0 and 50ºC (32ºF and 122ºF). Do not open this unit. Only personnel authorized by Fagor Automation may open this unit. Do not handle the connectors with the unit connected to mains. Before manipulating these connectors, make sure that the unit is not connected to main AC power.
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1. 1.4.1 Jog operator panels Dimensions: Elements: SUB-D type 15-pin female connector to connect the operator panel with keyboard. Not being used. 1. Optional connection for the E-STOP button or the electronic handwheel. Enclosure: CNC 8055 CNC 8055i...
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Ethernet connector integrated in the CPU. Compact flash HARCOA It indicates, with bits, the CNC's hardware configuration. The bit will be "1" when the relevant configuration is available. CNC 8055 CNC 8055i CNC8055 model: Meaning Axis module 2. It has a connector for compact flash.
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The central unit is located on the rear of the monitor. The monitor may be either integrated into the operator panel or separate from it. The following illustration shows the possible combinations. Each configuration shows the value of general machine parameter CUSTOMTY (P92). CNC 8055 CNC 8055i...
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Slot for the CNC configuration card (memkey card). CNC 8055 CNC 8055i Do not open this unit. Only personnel authorized by Fagor Automation may open this module. Do not handle the connectors with the unit connected to mains. Before manipulating these connectors, make sure that the unit is not connected to main AC power.
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Hardware history Dimensions CNC 8055 CNC 8055i...
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Between 5º C and +50º C (41º F and 122º F) CNC 8055 Relative humidity between 5% and 95% non condensing CNC 8055i When using a fan to better ventilate the enclosure, a DC fan must be used since an AC fan may generate electromagnetic interference resulting in distorted images being displayed by the CRT.
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Work levels for sinusoidal signal (only for axes). Maximum frequency: 500 kHz A and B signals Amplitude: 0.6 ÷ 1.2 Vpp CNC 8055 Centered: |V1-V2| / 2 Vpp =< 6.5% CNC 8055i Relationship: VApp / VBpp = 0.8 ÷ 1.25 Phase shift: 90º...
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High threshold (logic level "1") V 1.25 V < V < 7 V. Low threshold (logic level "0") V -7 V < V < 1 V. Vmax: ± 7 V. Hysteresis: 0,25 V. Maximum differential input current: 3 mA. CNC 8055 CNC 8055i...
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Nominal voltage 20 V minimum 30 V maximum Ripple: Nominal current: Current peak on power-up: The central unit has a protection against overvoltage that activates at 36 V. The supply current has the following shape on power-up: CNC 8055 CNC 8055i...
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It is suggested to reference all control and data signals to the same ground cable (pin 7 GND) thus, avoiding reference points at different voltages especially in long cables. Recommended RS232C interface connection Simplified connection Full connection. CNC 8055 CNC 8055i...
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0 V output for velocity command. - - - - - - Chassis Shield. The 8055i /Plus admits differential (double-ended) and non-differential (single- ended) TTL feedback. The cable shield must be connected to the metallic hood at each end. CNC 8055 CNC 8055i...
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It is highly recommended to run these cables as far as possible from the power cables of the machine. When using a FAGOR 100P model handwheel, connect it as first handwheel and connect the axis selecting signal (button) to pin 13.
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The wires of the shielded cables cannot be unshielded for more than 75mm (about 3 inches). Signal and function 24 V External power supply. I101 I103 External power supply. External power supply. 24 V External power supply. I100 I102 I104 Chassis Shield. CNC 8055 CNC 8055i...
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Velocity command output for the fourth axis. Analog voltage reference signals. The cable shield must be connected to the metallic hood at each end. The axis nomenclature is set when setting machine parameters AXIS1 (P0) to AXIS4 (P3). CNC 8055 CNC 8055i...
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The wires of the shielded cables cannot be unshielded for more than 75mm (about 3 inches). Signal and function - - - External power supply. External power supply. - - - Chassis Shield. CNC 8055 CNC 8055i...
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The cable shield must be connected to the metallic hood at each end. Protection at the connectors It detects overcurrents or short-circuits at the feedback devices issuing the relevant error message. "Supply voltage error on axis feedback *". CNC 8055 CNC 8055i...
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"INTEL series 100". In order to be able to use a memory card, it must be formatted in Fagor mode. • This operation may be carried out at the CNC from the mode: "Diagnosis / Tests / Format CARDA".
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The compact flash only works as hard disk. The version is loaded from the memkey card. Use the compact flash supplied by Fagor. Fagor Automation shall not be held responsible of the CNC's performance with a compact flash not supplied by Fagor. Ethernet...
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Ground / 0 V CAN L Bus signal (LOW) SHIELD CAN shield CAN H Bus signal (HIGH) SHIELD CAN shield The connector has two shield pins. Both pins are equivalent; the CAN shield may be CNC 8055 connected to either one. CNC 8055i...
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Interconnection of modules It is a serial connection and any of the two connectors may be used. The figure shows the CAN connection between the central unit and 2 groups of remote modules. MODULE 1 MODULE 2 CNC 8055 CNC 8055i...
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Hardware history DIGITAL DRIVES Digital servo (CAN or Sercos) Two types of digital servo system may be used to communicate with Fagor servo drives: • Sercos interface IEC1491. • CAN field bus and standard CanOpen communication protocol. In general, their characteristics are similar to those of the Sercos ring with lower transmission speed.
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ADDRESS = 1 ADDRESS = 2 Line Term = 0 Line Term = 1 ISO GND ISO GND ISO GND CAN L CAN L CAN L SHIELD SHIELD SHIELD CAN H CAN H CAN H SHIELD SHIELD SHIELD CNC 8055 CNC 8055i...
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Sercos connection input. Sercos connection output. Sercos cable characteristics Fagor Automation provides the fiber optic cables needed for Sercos communication. There are different types of cables depending on length and dynamic and static installation characteristics. • Fiber optic cable with polymer core (SFO, SFO-FLEX) for up to 40 meters If the cable will be subject to dynamic conditions (it will be moving), the SFO-FLEX cable must always be used.
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Work: -65 ºC / 125 ºC (-85 ºF / 257 ºF). Cable handling Fagor supplies the cable with the terminals protected by a cap. Remove the protection cap before connecting the cable. To remove the terminal protecting cap or to connect or disconnect the cable, hold the cable by its terminal;...
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Compact flash. HARCOA It indicates, with bits, the CNC's hardware configuration. The bit will be "1" when the relevant configuration is available. CNC8055i model: CNC 8055 Meaning CNC 8055i "Axes 2" board. It has a connector for compact flash. Bit ·1· only indicates whether the hardware has a connector for the compact flash or...
Technical characteristics of the 8055i CNC ......63 Central unit of the 8055 CNC .............67 9” monochrome monitor............71 Probe connection at the 8055i...........73 Probe connection at the 8055 CNC...........75 Key codes ...................77 Logic outputs of key status............81 Key inhibiting codes ..............85 Maintenance................89 CNC 8055 CNC 8055i...
Color monitor Technology: Color TFT LCD. Diagonal display area dimension: 10,4”. Resolution: VGA 3 x 640 x 480 pixels. CNC 8055 Number of colors: 262144 Colors (6 bit for each subpixel RGB). Backlit with 2 cold-cathode fluorescent lamps. CNC 8055i Due to the current state of the COLOR TFT LCD technology, all manufacturers accept the fact the LCD screens have a certain number of defective pixels.
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High threshold (logic level 1) VIH: A partir de +18 Vcc. Low threshold (logic level 0) VIL: Under +5 Vdc or not connected. Typical consumption of each input 5 mA. CNC 8055 Maximum consumption of each input 7 mA. CNC 8055i Protection by means of galvanic isolation by optocouplers.
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When running 10-50 Hz amplitude 0.2 mm (1g). While being shipped 10-50 Hz amplitude 1 mm (5g). Free fall of packaged unit under Fagor ruling 1m. Electromagnetic compatibility and safety Refer to the section on safety conditions in the introduction of this manual.
• With hard disk: <0.5 g While being shipped 10-50 Hz amplitude 1 mm, 50-300 Hz 5g acceleration. Free fall of packaged unit under Fagor ruling 1m. Electromagnetic compatibility and safety Refer to the section on safety conditions in the introduction of this manual.
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It has 24 opto-coupled digital outputs. It has 8 analog inputs of ±5 V for monitoring and control of external devices. Resolution 46.8 mV. It has 8 analog outputs of ±10V (one per axis + spindle). CNC 8055 CNC 8055i...
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Command voltage within ±10 V. Minimum impedance of the connected connector 10 KΩ. Shielded cable should be used. 5 V probe input. CNC 8055 CNC 8055i Typical value: 0,25 mA. ≅ Vin = 5 V. High threshold (logic level "1") V : From +2,4 V DC up.
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Typical value: 0,30 mA. ≅ Vin = 24 V. High threshold (logic level "1") V : From +12,5 V DC up. Low threshold (logic level "0") V : Under +4 V DC. Maximum rated voltage Vimax = +35 V DC. CNC 8055 CNC 8055i...
Keyboard connection: 25 pin SUB-D connector (female). Operator panel connection: 15 pin SUB-D connector (female). Packaging Meets the “EN 60068-2-32” standard CNC 8055 Ambient conditions CNC 8055i Relative humidity: 30-95% without condensation. Operating temperature: between +5 ºC (41 ºF) and +40 ºC (104 ºF) with an average under +35 ºC (95 ºF).
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Hardware history Electromagnetic compatibility and safety Refer to the section on safety conditions in the introduction of this manual. Degree of protection Front panel: IP54 Rear panel: IP2X. Accessible parts inside: IP1X. CNC 8055 CNC 8055i...
Interface with output in open collector Connection to +5 V. Active low (with a down flank). Interface with output in open collector Connection to +24 V. Active low (with a down flank). Interface with output in PUSH-PULL The active flank depends on the interface CNC 8055 CNC 8055i...
Interface with output in open collector Connection to +5 V. Active low (with a down flank). Interface with output in open collector Connection to +24 V. Active low (with a down flank). Interface with output in PUSH-PULL. The active flank depends on the interface CNC 8055 CNC 8055i...
• Dissolved detergents. • Alcohol. Fagor Automation shall not be held responsible for any material or physical damage derived from the violation of these basic safety requirements. To check the fuses, first unplug the unit from mains. If the CNC does not turn on when flipping the power switch, check that the fuses are the right ones and they are in good condition.
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