Rae Q- PLUS Operation & Maintenance Manual

Multi-gas monitor

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Q-RAE PLUS
PGM-2000/2020
MULTI-GAS MONITOR
SHORT FORM
OPERATION & MAINTENANCE
MANUAL
Document Number: 015-4011-000
Revision B, April 2005

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Summary of Contents for Rae Q-RAE PLUS

  • Page 1 Q-RAE PLUS PGM-2000/2020 MULTI-GAS MONITOR SHORT FORM OPERATION & MAINTENANCE MANUAL Document Number: 015-4011-000 Revision B, April 2005...
  • Page 2 EEx ia d IIC T3 (with Battery Pack P/N 015-3053) Recharge batteries only in non-hazardous locations Do not connect external cable to serial interface jack in hazardous locations. Use RAE Systems Adapter P/N 500-0072 for connection to communication port and charging jack only in a non-hazardous area.
  • Page 3: Special Note

    Read and understand the instruction manual completely before operating or servicing. Use only RAE Systems battery packs, part number 015-305, 015- 3052, or 015-3053. *Battery pack 015-3051 is not approved for use in Europe. This instrument has not been tested in an explosive gas/air atmosphere having an oxygen concentration greater than 21%.
  • Page 4 DANGER RISQUE D'ORIGINE ELECTROSTATIQUE Nettoyer uniquement avec un chiffon humide. LA CALIBRATION La calibration de toute instruments de RAE Systems doivent être testé en exposant l’instrument a une concentration de gaz connue par une procédure dietalonnage avant de mettre en service l’instrument pour la première fois.
  • Page 5: General Information

    GENERAL INFORMATION 1. General Information The Q-RAE Plus is a programmable multi-gas monitor designed to provide continuous exposure monitoring of toxic gases, oxygen and combustible gases for workers in hazardous environments. There are two models available: PGM-2000, a pumped unit, and PGM-2020, a diffusion unit.
  • Page 6 GENERAL INFORMATION (Continued) UL Class I, Division I, Groups A, B, C, D, and Class II, Intrinsic Safety: Division I, Groups E, F, G (Europe) CE 0575 II 2G DEMKO 02 ATEX 04201X EEx ia d IIC T4 (with Battery P/N 015-3052) EEx ia d IIC T3 (with Battery P/N 015-3053) EM Immunity: No effect when exposed to 0.43mW/cm...
  • Page 7: Physical Description

    OPERATION Operation 2.1. Physical Description Main components of the Q-RAE Plus multi-gas monitor: Gas Exit Window Buzzer Window Sensor Cover External Filter Alarm and Indication LED Light Sensor Mode & On/Off Key Liquid Crystal Display (LCD) Power Port Gas Inlet Communication Port Figure 1.
  • Page 8: Operation Of Monitor

    & off. [Y/+] Answer “Yes” to a question; increase a number; test alarm; alarm condition acknowledgment The Q-RAE Plus monitor has two operation modes: 1. Basic mode is the simplest mode of operation. The monitor alternately displays the instantaneous concentration readings and the sensor names after the monitor is turned on.
  • Page 9 OPERATION 2. Advanced mode, shown schematically in Figure 4, displays more information than the Basic mode and allows access to more programming functions. The Programming Mode is explained in detail in Chapter 4 of the long form manual. Sensor Names / Instantaneous Readings Yes &...
  • Page 10: Alarm Signals

    OPERATION 2.3. Alarm Signals The Q-RAE Plus will alarm under conditions summarized in Table 4. Table 4. Alarm Signals and Reset Condition Alarm Signal Message Alarm Reset by Gas exceeds 3 beeps/flashes Sensor name Move away from gas. “High Alarm” limit per sec/ Vibration and “High”...
  • Page 11: Data Logging

    2.4. Datalogging This function applies only to datalogging monitors. The Q-RAE Plus multi-gas monitor calculates and stores the gas readings based on a user-specified datalogging period and the type of measurement. Both average and peak values can be stored for each sensor during each datalogging interval.
  • Page 12: Programming Mode

    PROGRAMMING & CALIBRATION Programming & Calibration The Q-RAE PLUS monitor is built with a microcomputer to provide programming flexibility for a variety of users. Authorized users can calibrate the monitor, change the measurement gas, change the alarm limits, change site ID, user ID, datalogging interval, real time clock, etc.
  • Page 13 PROGRAMMING & CALIBRATION Table 5. Programming Menus (Press [Y/+] to select menu) Calibrate Monitor? Fresh Air Calibration? Multiple Sensor Calibration? Single Sensor Calibration? Modify Span Gas Value? MODE Change LEL Span Gas? OXY Calibration Type? Change Alarm Limits? Change High Alarm limit? Change Low Alarm limit? Change STEL alarm limit? MODE...
  • Page 14 [MODE] to exit and save any changes. 3.2. Calibration WARNING! The calibration of all newly purchased RAE Systems instruments should be tested by exposing the sensor(s) to known concentration calibration gas(es) before the instrument is put into service the first time.
  • Page 15: Zero (Fresh Air) Calibration

    PROGRAMMING & CALIBRATION Diffusion Instruments Q-RAE Plus diffusion monitors must be calibrated using a fixed flow regulator with a flow rate between 0.5 and 1.0 liters per minute. Diffusion monitors are supplied with a special calibration adapter that covers the gas diffusion port.
  • Page 16: Single Sensor Calibration

    PROGRAMMING & CALIBRATION to Table 5 and then apply a source of mixed standard reference gases*. The display will count down from 60 to 0 seconds, and then show the name of each sensor, the message “cal’ed!” and the calibrated value for each gas. The readings should be very close to the span gas values.
  • Page 17: Modify Span Gas Value

    PROGRAMMING & CALIBRATION performed during Fresh Air Zero. Low O calibration at 0% or 19.5% O , or both, is done in Single Sensor calibration mode. Upon selecting OXY for Single Sensor calibration (see above) press [N/-] for 0% O calibration or [Y/+] for 19.5% calibration.
  • Page 18: Change Alarm Limits

    PROGRAMMING & CALIBRATION 3.3. Change Alarm Limits Alarm limits can be changed using the keystrokes in Table 5. The average type can be set to either “Running Average” or “Time Weight Average” (TWA) under the “Change Averaging Method?” sub-menu of the “Change Monitor Setup?” menu 3.4.
  • Page 19: Change Sensor Configuration

    LEL measurement gas, and enable or disable sensors. Correction Factors The LEL sensor used in Q-RAE Plus responds to a broad range of gases having different sensitivities. A correction factor can be multiplied by the apparent reading to give the true gas...
  • Page 20: Enable / Disable Sensor

    3.6.2. Enable / Disable Sensor This function allows the user to selectively enable or disable individual sensors in the Q-RAE Plus monitor. When a sensor is disabled, the unit will not datalog or display gas concentrations of that type. Use the keystrokes in Table 5 to...
  • Page 21 PROGRAMMING & CALIBRATION select or de-select the desired sensors, as indicated by an asterisk (*) next to all enabled sensor names. 3.6.3. Change LEL Gas Selection This function allows selection of the measurement gas for the LEL sensor. The correction factor for this gas is automatically be divided by the correction factor for the span gas selected previously, to obtain a new factor for the combination of gases.
  • Page 22: Maintenance

    Standoff X4, 430-0109-000 Including: Screws X2, Analog PCB Assembly, 015-2008-000 015-1011-000 DIGITAL SECTION, 015-1024-000 HOUSING BOTTOM, 015-2001-000 Sampling Pump, 300-0007-000 Power Jack, 015-3032-000 Communication Jack, 015-3033-000 Gas Input, 015-2007-000 & External Filter, 015-2016-000 008-3014-001 Figure 6. Main Components of Q-RAE PLUS...
  • Page 23: Battery Charging Operation

    MAINTENANCE & TROUBLESHOOTING WARNING! Maintenance should be performed only by a qualified person who has proper training and fully understands the contents of this manual. The following guidelines should be followed when changing components: 1. Turn off the unit and unplug the charger before changing a battery.
  • Page 24: Alkaline Battery Adapter

    MAINTENANCE & TROUBLESHOOTING The charging circuit of the Q-RAE Plus is built into the monitor. Plug the AC to 12 V DC wall mount transformer adapter (or the automotive charging adapter) into the power source and connect the power jack to the monitor. The charging LED should be red during charging and green when fully charged.
  • Page 25: Troubleshooting Tips

    Section 5.2 summarizes the frequently encountered problems and suggested solutions. Turning the Q-RAE Plus monitor on in diagnostic mode, and using the troubleshooting table in section 5.2, the user can narrow problems down to one or two areas and often correct the problem without having to return the monitor for repair.
  • Page 26: Diagnostic Mode

    MAINTENANCE & TROUBLESHOOTING 5.1. Diagnostic Mode To place the monitor in diagnostic mode, first turn the monitor off. Next push and hold the [Y/+] and the [MODE] keys for at least two seconds. After the unit “beeps”, release both keys and the monitor will turn on in diagnostic mode and will show 1 to 4 numbers with a message “Raw”.
  • Page 27 MAINTENANCE & TROUBLESHOOTING 5.2. Troubleshooting Tips Problem Possible Cause Possible Solution Cannot turn on Defective battery. Charge or replace battery. power after Microcomputer Disconnect then connect charging hang-up. battery to reset computer. battery No LED or LCD Wrong mode setting. Check and see if the backlight Defective LED or...
  • Page 28 RAE Systems, Inc., Main Office 3775 N. First St. San Jose, CA 95134 -1708 Contact Numbers Telephone 408.952.8200 408.952.8480 Instrument Sales 877.RAE.CUSTOMER (877.723.2878) Tubes Sales 888.RAE.TUBE (888.723.8823) Technical Support 888.723.4800 E-mail RaeSales@raesystems.com Tech@raesystems.com Website www.raesystems.com...

This manual is also suitable for:

Pgm-2000Pgm-2020

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