Related Manuals for All-Power APG3202
Summary of Contents for All-Power APG3202
- Page 1 APG3202 Owner’s Manual 6500 WATT SILENT DIESEL GENERATOR READ AND SAVE THESE INSTRUCTIONS! www.allpoweramerica.com...
- Page 2 This manual will instruct you in the proper operation and service of your All-Power generator. Please read this manual prior to using the generator to insure safe and proper operation.
- Page 3 Warning: Prevent the threat of fire o Never add fuel while the engine is running. o Wipe off any spilled fuel with a clean cloth before starting. o Keep all explosive and flammable items safely away from the generator. o Maintain adequate ventilation with at least three feet of clear space on all sides of the generator from buildings and other pieces of equipment.
- Page 4 o Note: This generator is not waterproof and therefore should not be placed in rain, snow, standing water or any area where there could be water spray. Operating a unit in these environments may cause electrical short circuits that can cause electrical shocks. o This generator should also be grounded to prevent electrical shocks from faulty appliances.
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Page 5: Table Of Contents
Contents 1. Technical Specifications and Data..........1 2. Configurations ................2 3. Before Starting Your Generator ..........4 4. Starting the Generator ...............8 5. Operating Your Generator ............9 6. Your Generators Capacity ............10 7. Stopping Your Generator ............14 8. Periodic Maintenance and Testing ........15 9. -
Page 6: Technical Specifications And Data
1. Technical Specifications and Data Model APG3202 Rated frequency (Hz) Rated voltage (V) 240/120 Rated current (A) 25/50 Rated output power (kVA) Max output power (kVA) Rated rotation speed (rpm) 3600 Power factor cos Phase number Single Pole number self-excitation constant voltage... -
Page 7: Configurations
2. Configurations 2.1 Parts name FUEL FILLER CAP LIFTING EYE LOW OIL PRESSURE INDICATOR EXHAUST PIPE OUTLET FOR COOLING AIR ENGINE STARTER SWITCH CIRCUIT BREAKER DC OUTPUT AC OUTPUT... - Page 8 2.2 Control panel...
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Page 9: Before Starting Your Generator
Too much oil may cause a sudden increase in engine speed also damaging your generator. Caution: Your All-Power generator is equipped with a “low oil” warning system. This system automatically stops the engine when the oil level becomes dangerously low, preventing major damage to your generator. Do not rely totally on this system for maintaining proper oil levels, as it only represents an emergency situation and not a method for checking your generator’s oil level. - Page 10 If inferior or the wrong weight oil is used, or if your engine oil is not replaced periodically, there is a risk of major damage to your engine due to overheating. All-Power recommends CC/CD oil only classified by API. Choose the applicable viscosity according to your local temperature.
- Page 11 Low oil warning lamp 3.4 Checking the Generator Make certain that you turn off the main switch and any other electrical load before inspecting the generator. Warning: Turn off the main switch AC output receptacle Ground terminal before starting The generator must be grounded to prevent electrical shocks.
- Page 12 Avoid applying any heavy demands to the unit during the break-in period. All-Power recommends that the engine be operated at 3,000 RPM with no more than a 50% load for the first 20 hours of operation.
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Page 13: Starting The Generator
4. Starting the Generator Warning: Do not plug in tools or devices prior to starting your generator. 4.1 Electric Starting 1. Starting ( The preparations for electric starting are the same as for recoil starting) Open the fuel valve ENGINE SPEED LEVER Set the engine speed lever on “RUN”... -
Page 14: Operating Your Generator
2. Battery: If the battery has an open cell design, check the water level every month. If it is low, refill using distilled water until the cell is full. If the battery is a sealed unit, checks for cracks and leaks. Caution If the distilled water level is too low, the engine may fail to start because there isn’t sufficient battery power. -
Page 15: Your Generators Capacity
Determine whether the engine misfires or runs rough. Examine the color of the exhaust. If it is too black or too white, shut off your generator and contact your All-Power service representative. Caution: If your generator has been in operation, the muffler will be extremely hot. Do Not touch the muffler as you can be severely burned. - Page 16 When the dual voltage generator exceeds or is below these levels, then the “air” switch should be in the “OFF” position. If not both the generator and the devices powered by it can be damaged. Always connect devices to the generator with the highest demand device first and then the lesser demand devices afterward.
- Page 17 Caution Identify and connect positive-to-positive and negative-to-negative poles from, the battery to the engine. Crossing the wires will destroy both the battery and the electrical components of your generator. If you attempt to use a larger battery than recommended you will create excessive current that will blow the fuse in the generator.
- Page 18 6.3 All electrical appliances, particularly motor driven equipment, have extremely highly levels of current draw during their start-up period. The table below provides a quick reference regarding connecting different types of devices to the generator.
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Page 19: Stopping Your Generator
7. Stopping Your Generator Step I: Disconnect all electrical plugs from the generator outlets before turning off the generator! Step II: Turn off the “AIR” switch on the generator. Step III: Set the speed level in the “run” position, operating the generator for about three minutes with nothing plugged in. -
Page 20: Periodic Maintenance And Testing
8. Periodic Maintenance and Testing Periodic inspections and service are very important for maintaining your generator’s engine in proper working order. The following chart indicates your inspection and service frequency. Please keep this chart handy and refer to it as needed. - Page 21 All-Power parts. Caution: Never operate the engine without the air cleaner or with a defective cleaner as it can damage the interior of your engine and shorten its life. 8.4 Cleaning and replacing the fuel oil filter The fuel oil filter also requires periodic cleaning to insure maximum engine performance.
- Page 22 Tightening the cylinder head requires a special tool. Do Not attempt this yourself! Contact your authorized All-Power service center. 8.6 Checking the injection nozzle and fuel injection pump requires authorize All-Power Service Center where they will: Adjust the clearance for the intake/exhaust valves. Grind the intake and exhaust valves...
- Page 23 8.7 Checking refilling and charging the battery Your diesel generator uses a 12V battery for starting. Through use, the battery may naturally lose some of its charge along with the distilled water inside. Before starting your generator, periodically check for physical damage to the battery and also the fluid levels.
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Page 24: Long-Term Storage
9. Long-Term Storage If your plan on storing your generator for periods of time exceeding one month, please follow these guidelines: Operate the engine for two to three minutes. Do not allow the engine to get hot. Turn off the engine While the engine is still warm, drain the crankcase oil by opening the oil drain plug. -
Page 25: Troubleshooting & Solutions
10. Troubleshooting & Solutions Fault Cause Remedy Fuel oil is not sufficient Refill the fuel oil Fuel cock is not at the Turn it to START position STATE position Fuel injection pump and Remove the nozzle and repair nozzle do not delivery the it at test table fuel or delivery in sufficient fuel... -
Page 26: Generator Parts Diagram
GENERATOR DIAGRAM Table 5-1. Part Number Number Part Description (CFA6500LN) SILENCER COVER CFA6500LN1 SILENCER BEND CFA6500LN2 LEFT BOARD CFA6500LN3 BACK DOOR CFA6500LN4 FIXING SLEEVE FOR OBSERVING BORE CFA6500LN5 FIXING SLEEVE FOR INPUT OF FULE CFA6500LN6 TANK MAIN COVER CFA6500LN7 SWICH CFA6500LN8 AIR FILTER BAFFLE CFA6500LN9... - Page 27 GENERATOR PARTS LIST CLIP CFA6500LN20 FUEL INLET PIPE 1 CFA6500LN21 FUEL FILTER ASSEMBLY CFA6500LN22 FUEL INLET PIPE 2 CFA6500LN23 FUEL LEAK-OFF PIPE CFA6500LN24 COVER OF U TYPE CHAMFER CFA6500LN25 U TYPE CHAMFER CFA6500LN26 SUPPORT OF U TYPE CHAMFER CFA6500LN27 OUTPUT PIPE CFA6500LN28 GASKET OF SILENCER CFA6500LN29...
- Page 28 GENERATOR PARTS LIST M5 12 BOLT CFA6500LNM CFA6500LNN M6 22 BOLT Figure 5-2. Table 5-2. Numbe Quantit Part Number Part Description (CFA6500LN) Positive DC port CF A6500LN59 Negative DC port CF A6500LN60 Grounded bolt CF A6500LN61 Bolt CF A6500LN62 Large Nut CF A6500LN63 Bolt CF A6500LN64...
- Page 29 GENERATOR PARTS LIST Breaker bracket CFA6500LN81 CFA6500LN82 Breaker CFA6500LN83 Wiring harness CFA6500LN84 Electrical box CFA6500LN85 Figure 5-3. Table 5-3. Part Number Number Part Description Quantity (CFA6500LN) Front end cover CFA6500LN86 Diode CFA6500LN87 M4 x 8 Bolt CFA6500LN88 Fan Blade CFA6500LN89 Bearing CFA6500LN90 Rotor Unit...
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Page 30: Limited Warranty
LIMITED WARRANTY All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this Warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited Warranty which are used in commercial applications (i.e. - Page 31 Owner’s Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by All-Power America, or unauthorized repair or alterations. Repair and transportation costs of merchandise determined not to be defective.
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