All-Power APGG12000 Owner's Manual
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All-Power APGG12000 Owner's Manual

1200 watt generator
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Summary of Contents for All-Power APGG12000

  • Page 1 Please read and save these instructions. www.jdna.com...

  • Page 2: Table Of Contents

    12000W Generator Topi c Page Limitations and Exclusions n i l Battery Assembly Operation Spark Plug Service Inspection, Cleaning, Maintenance and Storage Installation Speci fications t s i altitude kit altitude kit...
  • Page 3 JD North America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for 2 years or 300 hours whichever comes first (1-year parts and labor and following 1 year parts only) from the date of purchase.
  • Page 4 12000 W Generator JD North America...

  • Page 5: Limitations And Exclusions

    12000W Generator Limitations and exclusions This Limited Warranty shall not apply to: 1. Bent or broken crankshaft or resultant damage caused by vibration related to a bent or broken crankshaft. Also, damage caused by loose engine mounting bolts or improper or imbalanced accessories or blades mounted to the crankshaft. 2.

  • Page 6: E S

    Owner’s Manual Safety Guidelines - Definitions This manual contai ns important informati on t hat you need to know and understa nd in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this informa tion.
  • Page 7 12000W Generator General Precautions W A R N IN G ! FA IL U R E T O F O L L O W T H E S E IN S T R U C T IO N S C A N R E S U LT IN S E V E R E IN J U R Y O R D E AT H .
  • Page 8 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 9 12000W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...
  • Page 10 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 11 12000W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
  • Page 12 Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 13 12000W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 220 lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 14 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 15 12000W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.

  • Page 16: Battery

    Owner’s Manual Battery To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications: The dimensions are Wx7.5” Dx5” Hx7” (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty.

  • Page 17: Assembly

    12000W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...

  • Page 18: Operation

    Owner’s Manual Operation Control Panel Choke lever Handle Battery Oil plug Air filter Recoil Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 19 12000W Generator Operation (cont’d) Starting 1. Put the engine switch on the “RUN” positi on. The engine switch enables and disables the ignition system. STOP: To stop the engine RUN: To run the engine START: To Start the engine 2. The fuel valve is located under the fuel tank . When the valve lever is in the ON positio n, fuel is allowed to flow from the fuel tank to th e carburetor.
  • Page 20 Owner’s Manual Operatio n (cont’d) Starting 4. Operate the Recoil Start: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. St ar t er G r i p Pulling the starter grip operates the recoil start to crank the engine Operate the Electric start: Push and hold the engine switch on the “START”...
  • Page 21 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 22 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 23: Spark Plug Service

    12000W Generator S park P lug S ervic e In order to service the spark plug, you will need a spark plug wrench (commercially available). R ecommended spark plugs: NHS P LD F7TC or NGKBPRGES but we recommend our OEM spark plug.

  • Page 24: Inspection, Cleaning, Maintenance And Storage

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.
  • Page 25 12000W Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 26 Owner’s Manual Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. •...
  • Page 27 12000W Generator Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 28 Owner’s Manual...
  • Page 29 12000W Generator Transporting/Storage...

  • Page 30: Installation

    Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 31 12000W Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 32: Speci Fications

    120V/240 AC @ 66.7/33.3A 60Hz 9,000 WATTS 12,000 WATTS (1) 120/240V AC twist-lock outlet 459cc EPA approved 10 hours(approx.) @ 1/2 load 229 lbs.
  • Page 33 PARTS LISTING...
  • Page 34 12000 W Generator Cylinder head system assy. Description APA Part No. JD Pa= = = r t No. HEAD COVER COMP. BOLT APGG12000-A-01-JD JF240.1.1-4 APGG12000-A-02-JD HEAD COVER WASHER COMP JF240.1.1-6 APGG12000-A-03-JD JF240.1.1-5 WASHER COVER PACKING APGG12000-A-04-JD HEAD COVER COMP JF240.1.3-1...
  • Page 35 12000W Generator Cylinder barrel JD Part No. APGG12000-B-01-JD 20.4-M6*16 HEX HEAD FLANGE BOLT (M6X 16) APGG12000-B-02-JD JF340.14.1 OIL LEVEL SWITCH ASSY 20.6-M10 APGG12000-B-03-JD FLANGE NUT (M10) APGG12000-B-04-JD HEX HEAD FLANGE BOLT (M6X 12) 20.4-M6*12 APGG12000-B-05-JD JF460.2.1-1 CRANK CASE APGG12000-B-06-JD 20.2-6207 BALL BEARING (6207) JF168.11.2-8...
  • Page 36 12000W Generator Crankcase cover system assy. Description APA Part No. JD Part No. APGG12000-C-01-JD JF340.17.3 DUCT COVER 20.4-M8*35 APGG12000-C-02-JD FLANGE BOLT (M8 X 35) APGG12000-C-03-JD JF240.15-3B OIL SCALE APGG12000-C-04-JD JF340.15-5 OIL SCALE SEAL RING 20.1-35*52*7 APGG12000-C-05-JD OIL SEAL APGG12000-C-06-JD JF340.15-2...
  • Page 37 12000W Generator Crankshaft system assy. Descript io n JD Part No. APGG12000-D-01-JD JF460.4.2 CRANKSHAFT COMP.(Tapper shaft) APGG12000-D-02-JD BALANCER WEIGHT JF460.4-2...
  • Page 38 12000W Generator Piston & Connecting Rod Assy. JD Pa= = = r t No. Descript io n APGG12000-E-01-JD JF440.3-1C JF440.3-2C APGG12000-E-02-JD APGG12000-E-03-JD JF440.3-3C-1 APGG12000-E-04-JD JF440.3-3C-2 APGG12000-E-05-JD JF340.3-6 APGG12000-E-06-JD JF440.3-5C APGG12000-E-07-JD JF390.3-4 APGG12000-E-08-JD JF420.3.1-1 JF340.3.1-2 APGG12000-E-09-JD APGG12000-E-10-JD JF340.3.1-3...
  • Page 39 12000W Generator Valve Train Assembly JD Part No. Descript io n JF168.1.2-17 APGG12000-F-01-JD JF340.1.2-8 APGG12000-F-02-JD APGG12000-F-03-JD JF340.1.2-9 APGG12000-F-04-JD JF340.1.2-7 JF340.1.2-16 APGG12000-F-05-JD APGG12000-F-06-JD JF340.1.2-14 APGG12000-F-07-JD JF340.1.2-15 APGG12000-F-08-JD JF460.5 EX. VALVE HELMET JF340.1.2-13 APGG12000-F-09-JD APGG12000-F-10-JD JF340.1.2-11 JF420.1.2-10 APGG12000-F-11-JD APGG12000-F-12-JD JF340.1.2-12 VALVE SPILT COLLAR APGG12000-F-13-JD JF340.1.2-19...
  • Page 40 12000W Generator Recoil Starter Assy. JD Pa= = = r t No. Descript io n APGG12000-G-01-JD JF340.13.1 APGG12000-G-02-JD JF340.13.1-7 APGG12000-G-03-JD JF340.13.1-6 JF340.13.1-8 APGG12000-G-04-JD APGG12000-G-05-JD JF340.13.1-5 JF340.13.1-4 APGG12000-G-06-JD APGG12000-G-07-JD JF340.13.1-3 JF340.13.1-9 APGG12000-G-08-JD APGG12000-G-09-JD JF340.13.1.1 JF340.13.1-2 APGG12000-G-10-JD APGG12000-G-11-JD JF340.13.1-1 APGG12000-G-12-JD 20.4-M6*8...
  • Page 41 12000W Generator Fan Cover Assy. JD Part No. Descript io n APGG12000-H-01-JD JF420.12-1 APGG12000-H-02-JD 20.4-M6*12 APGG12000-H-03-JD JF440.13.2...
  • Page 42 1 00 0W Generator Carburetor Assy. Description JD Pa= = = r t No. APA Part No. APG12000-I-01-JD CARBURETOR ASSY. JF460.9.1D APG12000-I-02-JD JF340.9-3 CARBURETOR PAPER GASKET APG12000-I-03-JD JF340.9-1A CARBURETOR INSULATING PLATE APG12000-I-04-JD JF340.1-3 INTAKE PIPE GASKET...
  • Page 43 12000W Generator Flywheel Assy. JD Part No. Descript io n APGG12000-J-01-JD JF440.4.1 APGG12000-J-02-JD JF168.4.2-2 APGG12000-J-03-JD JF340.12-1 APGG12000-J-04-JD JF340.13-1 APGG12000-J-05-JD JF240.4-1...
  • Page 44 12000W Generator Ignition System Assy. JD Pa= = = r t No. Descript io n APGG12000-K-01-JD NOISE SUPPERSSOR CAP ASSY JF340.10.2-1 APGG12000-K-02-JD JF340.10.2-2 IGNITION COIL ASSY JF340.10.2-3 APGG12000-K-03-JD STOP SWITCH CORD APGG12000-K-04-JD JF340.10-3 STOP SWITCH CORD HOLDER APGG12000-K-05-JD FLANGE BOLT (M6 X 25) 20.4-M6*25...
  • Page 45 12000W Generator Starter Motor Assy. APA Part No. Descript io n JD Part No. 12000 JF340.18-1 APGG -L-01-JD 12000 APGG -L-02JD JF340.18-2 SOLENOID 12000 APGG -L-03-JD FLANGE BOLT (M8×35) 20.4-M8*35...
  • Page 46 12000W Generator Control Assy. JD Part No. Descript io n APGG12000-M-01-JD JF340.11.4 APGG12000-M-02-JD JF440.11.4-1 JF340.11.4-3 APGG12000-M-03-JD JF340.11.4-4 APGG12000-M-04-JD APGG12000-M-05-JD 20.4-M6*12 APGG12000-M-06-JD JF340.11.2-5A JF340.11.2-6 APGG12000-M-07-JD APGG12000-M-08-JD JF340.11.2-7 APGG12000-M-09-JD 20.6-M6 JF168.11.2-3 APGG12000-M-10-JD APGG12000-M-11-JD JF340.11.2-4...
  • Page 47 12000W Generator Muffler Assy. Part No. APA Part No. Descript io n APG12000-N -01-JD 20.4-M8*16 FLANGE BOLT (M8 X 16) APG12000-N -02-JD 20.4-M6*12 FLANGE BOLT (M6 X 12) APG12000-N -03-JD JD6500.17.10.1.5-1 MUFFLER STAY COMP. JD6500.17.10.1.5-2 APG12000-N -04-JD MUFFLER PROTECTOR SEAL APG12000-N -05-JD JD6500.17.10.1.5-3 MUFFLER SIDE PROTECTOR...
  • Page 48 12000W Generator Air Cleaner JD Part No. Description APA Part No. APGG12000 -O-01-JD AIR CLEANER COVER COMP JF240.6.2-1 APGG12000 -O-02-JD AIR CLEANER ELEMENT JF240.6.2-2 APGG12000 -O-03-JD FLANGE NUT (M5) 20.6-M5 JF240.6.2-4 APGG12000 -O-04-JD AIR CLEANER SEPARATOR APGG12000 -O-05-JD AIR CLEANER SEAL JF240.6.2-3...
  • Page 49 12000W Generator Fuel Tank Assy. Descript io n JD Part No APA Part No. FUEL TANK CAP COMP. APGG12000 -P-01-JD JD6500W-U.1.5-1.2 FUEL FILTER JD6500W-U.1.5-1.1 APGG12000 -P-02-JD FUEL TANK COMP. APGG12000 -P-03-JD JD10000W-U.1.5-1C FUEL TUBE APGG12000 JF168.8-1A -P-04-JD FUEL SWITCH APGG12000 -P-05-JD JF168.8-5...
  • Page 50 12000W Generator Control Box Assy. 13 14 Description APA Part No. JD Part No. APGG -Q-01-JD CONTROL PANEL COMP. 12000 HC001-MB APGG -Q-02-JD ENGINE SWITCH ASSY. 12000 21.3.1-13 21.3.4-15 APGG -Q-03-JD DC 12V OUTPUT 12000 21.3.16-2 APGG -Q-04-JD HOURS METER 12000 21.3.4-5 APGG...
  • Page 51 12 0 0 0W Generator Frame Comp Assy. Description APA Part No. JD Part No. GENERATOR FRAME APGG 12000 -R-01-J D JD6500.17.10.1-J109 CONTROL PANEL CASE 21.3.25-11 APGG 12000 -R-02-J D...
  • Page 52 12000W Generator Generator 7 11 Description APA Part N JD Part No Qty. APGG12000 -S-01-JD STATOR COVER 7KW.25.3A 9.0kw.25.02B APGG12000 -S-02-JD STATORASSY 5KW.25.2-8A APGG12000 -S-03-JD COOLING FAN 5KW.25.4A APGG12000 -S-04-JD BRUSH ASSY 20.4-M5*16*0.75 APGG12000 -S-05-JD TAPPING SCREW JF240.22-1 APGG12000 -S-06-JD RR HOUSING 20.9-M5...
  • Page 53 12000W Generator Generator APA Part No. JD Part No. Description APGG12000-S-18-JD 20.4-M5*16*0.75 HEX.BOLT (M5 X 20) 2KW.25.5-1 APGG12000-S-19-JD VOLT CHANGE TERMINAL BR-AC-W 20.9-M5 APGG12000-S-20-JD PLAIN WASHER (5mm)
  • Page 54 12000W Generator Wheel & Hand Assy. 10 11 Description APA Part N JD Part No Qty. APGG12000 -T-01-JD PIN SPLIT JD6500.17.10.1-1 JD6500.17.10.1-2 APGG12000 -T-02-JD WSHER PLAIN 10 inch wheel APGG12000 -T-03-JD WHEEL JD6500.17.10.1-J109.1-1 APGG12000 -T-04-JD BAFFLE JD6500.17.10.1-J109.1 APGG12000 -T-05-JD SHAFT 20.4-M6*45...

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