All-Power APG3202 Owner's Manual
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All-Power APG3202 Owner's Manual

All-Power APG3202 Owner's Manual

6500 watt silent diesel generator
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Summary of Contents for All-Power APG3202

  • Page 2 Failure to do so may result in serious personal injury and/or equipment damage, If you do not understand the contents of this instruction manual, contact All-Power America, at 626-961-5640 further clarification,...
  • Page 3 Warning: Prevent the threat of fire o Never add fuel while the engine is running, o Wipe off any spilled fuel with a clean cloth before starting, o Keep all explosive and flammable items safely away from the generator, o Maintain adequate ventilation with at least three feet of clear space on all sides...
  • Page 4 o Note: This generator is notwaterproof and therefore should n otbe placed inrain, s now, standing water orany area w here t here c ould b e water s pray, Operating a unitin these environments may cause electrical short circuits that can cause electrical shocks, o This generator should a lso begrounded toprevent electrical shocks...

  • Page 5: Table Of Contents

    Contents 1. Technical Specifications and Data ..........1 2. Configurations ................3. Before Starting Your Generator ..........4 4. Starting the Generator ............... 8 5. Operating Your Generator ............6. Your Generators Capacity ............7. Stopping Your Generator ............8. Periodic Maintenance and Testing ........15 9.

  • Page 6: Technical Specifications And Data

    1. Technical Specifications and Data Model APG3202 Rated frequency (Hz) Rated voltage (V) 240/120 Rated current (A) 25/50 Rated output power (kVA) Max output power (kVA) Rated rotation speed (rpm) 3600 Power factor cosq_ Phase number Single Pole number self-excitation constant voltage Excitation Transistorized (AVR)

  • Page 7: Configurations

    2. Configurations 2.1 Parts name FUEL FILLER CAP LIFTING EYE LOW OIL PRESSURE INDICATOR EXHAUST PIPE OUTLET FOR COOLING AIR ENGINE STARTER SWITCH CIRCUIT BREAKER DC OUTPUT AC OUTPUT...
  • Page 8 2.2 Control panel...

  • Page 9: Before Starting Your Generator

    Caution: Your All-Power generator is equipped with a "low oil" warning system. This system automatically stops the engine when the oil level becomes dangerously low, preventing major damage to your generator. Do not rely totally...
  • Page 10 All-Power recommends CC/CD oil only classified by API. Choose the applicable viscosity according to your local temperature. 3.3 Servicing the air filter...
  • Page 11 Low oil warning lamp Checking the Generator Make certain that you turn off the mail1 switch and any other electrical load before inspecting the generator. Warning: • Turn main switch AC output receptacle Ground terminal before starting • The generator must be grounded to prevent electrical shocks.
  • Page 12 • Avoid applying any heavy demands to the unit during the break-in period. All-Power recommends that the engine be operated at 3,000 RPM with no more than a 50% load for the first 20 hours of operation.

  • Page 13: Starting The Generator

    4. Starting the Generator Warning: Do not plug in tools or devices prior to starting your generator. 4.1 Electric Starting 1. Starting ( The preparations for electric starting are the same as for recoil starting) • Open the fuel valve ENGINE SPEED LEVER the engine speed...

  • Page 14: Operating Your Generator

    2.Battery: Ifthebattery has anopen c ell design, check the water level every m onth. Ifit islow, r efill u sing d istilled water until the cell i sfull. I fthe battery isasealed unit, checks for c racks and leaks. Caution Ifthedistilled water level istoolow, t heengine may failtostart b ecause there isn't s ufficient battery power.

  • Page 15: Your Generators Capacity

    • Determine whether the engine misfires or runs rough. • Examine the color of the exhaust. If it is too black or too white, shut off your generator and contact your All-Power service representative. Caution: • If your generator has been in operation, the muffler will be extremely hot.
  • Page 16 • When the dual voltage generator exceeds orisbelow t hese l evels, then the "air" switch should beinthe "OFF" position. Ifnot b oth t he generator and the devices powered byitcan bedamaged. • Always connect devices tothegenerator withthehighest demand device firstandthenthelesser d emand devices afterward.
  • Page 17 Caution • Identify and connect positive-to-positive and negative-to-negative poles from, the battery to the engine. Crossing the wires will destroy both the battery and the electrical components of your generator. • If you attempt to use a larger battery than recommended you will create excessive current that will blow the fuse in the generator.
  • Page 18 6.3 All electrical appliances, particularly motor driven equipment, have extremely highly levels of current draw during their start-up period. The table below provides a quick reference regarding connecting different types of devices to the generator. WATTAGE EXAMPLE _PICAL TYPE APPLIANCE STARTING R ATED APPLIANCE STARTINGRATED...

  • Page 19: Stopping Your Generator

    7. Stopping Your Generator Step I: Disconnect all electrical plugs from the generator outlets before turning off the generator7 Step I1: Turn off the "AIR" switch on the generator. Step II1: Set the speed level in the "run" position, operating the generator about three minutes with nothing plugged in.

  • Page 20: Periodic Maintenance And Testing

    8. Periodic Maintenance and Testing Periodic inspections service very important maintaining your generator's engine in proper working order. The following chart indicates your inspection and service frequency. Please keep this chart handy and refer to it as needed. Warning: • Turn off the engine before performing any service.
  • Page 21 Replace the unit every six months or 500 hours, whichever comes first, with authorized All-Power parts. Caution: Never operate engine without the air cleaner or with a defective cleaner as it can damage the interior of your engine and shorten its life.
  • Page 22 Replace the filter and all parts to their original position. 8.5 Tightening the Cylinder Head Bolt Tightening the cylinder head requires a special tool. Do Not attempt this yourself! Contact your authorized All-Power service center. 8.6 Checking injection nozzle fuel injection pump...
  • Page 23 8.7 Checking refilling and charging the battery Your diesel generator uses battery for starting. Through use, the battery may naturally lose some of its charge along with the distilled water inside. Before starting your generator, periodically check for physical damage to the battery and also the fluid levels.

  • Page 24: Long-Term Storage

    9. Long-Term Storage If your plan on storing your generator for periods of time exceeding one month, please follow these guidelines: Operate the engine for two to three minutes. Do not allow engine to get hot. Turn off the engine While the engine is still warm, drain the crankcase oil by opening the oil drain plug.

  • Page 25: Troubleshooting & Solutions

    10. Troubleshooting & Solutions Fault Cause Remedy Fuel oil is not sufficient Refill the fuel oil Fuel cock is not at the Turn it to START position STATE position Fuel injection pump and Remove the nozzle and repair it at test table nozzle do not delivery the fuel or delivery in sufficient fuel...
  • Page 26 Table 5-1. Please refer to figure 5-1fl)r illustration Pal_ Ntmlbei Ntanbel Pall Description Qumt[ty (CFA6500LN) SILENCER COVER CFA6500LNI i Si£ENC'ER I3END C'FA6500LN2 ...._....iTi_f_6X_ ......................i......... c,V£_gs_i_i ....i BACK DOOR CFA6500LN4 i TANK RIGHT BOARD CFA6500LN OUTPUT PANEL ASSEMBLY CFA6500LNI2 ..
  • Page 27 GENERATOR PARTS LIST CFA6500LN23 i FUEL INLET PIPE 2 :: FUEL LEAK-OFF PIPE CFA6500LN24 ' CO_'EROFUTYPE (HAMFgR CFA6500LN25 U TYPE CHAMFER CFA6500LN26 SUPPORT OF U TYPE CHAMFER CFA6500LN27 OUTPUT PIPE CFA6500LN28 UPPER SILENCER CFA6500LN30 ..............................LOW SILENCER ......BIL_kCKET i SEtO('K ABSORPTION CFA6500LN34 ..

  • Page 28: Generator Parts Diagram

    GENERATOR PARTS LIST Figure 5-2. Electric panel parts drawing Table 5-2. Please refer to Figure Numbe Quantit Part Number Part Description (CFA6500LN) Positive DC po:t CF A6500LN59 Negative DC polt , CFA6500LN60 Gio:mded bolt CF A6500LN61 Bolt CF A6500LN62 ....5....
  • Page 29 GENERATOR PARTS LIST CFA6500LN82 _i:ii qra6>OLN83 ..Wiling harness CFA6500LN84 Electrical box CFA6500LN85 Figme 5-3. Generator head as*embly Part Number Number Part Description (CFA6500LN) CFA6500LN86 Flont end cove1 Diode CFA6500LN87 Md x 8 Bolt CFA6500LN88 Fan Blade CFA6500LN89 CFA65q%N?O ......! ..........

  • Page 30: Limited Warranty

    LIMITED WARRANTY All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this Warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited Warranty which are used in commercial applications (i.e.
  • Page 31 Merchandise sold by All-Power America which has been manufactured and identified as the product of another company, such as gasoline engines. The product manufacturer's Warranty, if any, will apply.

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