Samsung S803JGB2/YLW Service Manual
  1. Manuals
  2. Brands
  3. Samsung Manuals
  4. Washer
  5. S803JGB2/YLW
  6. Service manual
Samsung S803JGB2/YLW Service Manual

Samsung S803JGB2/YLW Service Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

SERVICE

WASHING MACHINE

WASHING MACHINE
S803JGB2/YLW
S803JGW2/YLW
S803JGP2/YLW
S803JGS2/YLW
S803JGE2/YLW
Manual
7. GENERAL ERROR FUNCTION
8. TROUBLE DIAGNOSIS
9. TEST MODE
10. DESIGNATION OF MAIN COMPONENTS
11-1. PCB CIRCUIT DIAGRAM
14
15. EXPLODED VIEW AND PARTS LIST
CONTENTS

Advertisement

Table of Contents
loading

Related Manuals for Samsung S803JGB2/YLW

Summary of Contents for Samsung S803JGB2/YLW

  • Page 1: Table Of Contents

    WASHING MACHINE S803JGB2/YLW S803JGW2/YLW S803JGP2/YLW S803JGS2/YLW S803JGE2/YLW SERVICE Manual WASHING MACHINE CONTENTS Caution for the safety during servicing 1. SPECIFICATIONS 2. SAFETY DEVICES 3. OVERVIEW OF THE WASHING MACHINE 4. OVERVIEW OF THE CONTROL PANEL 5. MAIN FUNCTION 6. TECHNICAL POINT 7.
  • Page 2 11-1. PCB CIRCUIT DIAGRAM - 27 -...
  • Page 3 11-1. ASSY-PCB Part List LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK WDD01 1401-001007 THYRISTOR-TRIAC 10A,800V,20uA,300V/uS,TO-220AB TRIAC1 WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F TRIAC2 WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F TRIAC3 WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F TRIAC4 WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F TRIAC5 WDD01 1401-001024 THYRISTOR-TRIAC 2A,800V,20UA,300V/US,TO-220F TRIAC7 WDD02...
  • Page 4 7. General Error Function When an error occurs, this function starts to keep generating error melody sounds and displays error indicators as shown in the followings per corresponding error by blinking in 0.5sec interval until the error status is completely cleared out. In this case, all the driving devices are turned off until the error is cleared out.
  • Page 5 7. General Error Function 10. Tacho Error - This error occurs in case motor thaco is out of order or tacho siganals inputted are fewer than 2 - "EA" displayed - This error can be cleared by power s/w off 11.
  • Page 6 8. Trouble Diagnosis - As the micom wash machine is configured of the complicate structure, there might be the service call. Below information is prepared for exact trouble diagnosis and suitable repair guide. Caution for the Repair and Replacement Please follow below instruction for the trouble diagnosis and parts replacement. 1) As some electronic components are damaged by the charged static electricity from the resin part of wash machine or the human body, prepare the human body earth or remove the potential difference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is...
  • Page 7 8-1. Trouble Diagnosis Item Cause and treatment - Is the PCB connector connected well? - Is the voltage normal? - Is the power supply plug connected well? - Is the noise filter connected well? The power is not supplied - Is the secondary output of the power supply transformation normal? - Is the fuse disconnected? (option) •...
  • Page 8 8-2 . Problem Checking And Method Of PCB 8-2-1 The Part Of Power Source NO Power On The Voltage Of Between ⓐ and ⓑ Is Check The Trans As Big As 12V? The Voltage Of Check The Diode(D15-D19) Between ⓒ and ⓓ Is And Condenser(CE5) As Big As 12V? The Voltage Of...
  • Page 9 8-2-2. Reset Part The Value Of Measurement Result Of Check The Power Source Between Micom 26 And Is 5V? Check IC3 7042 R12 100 CE1 1UF 8-2-3. Interrupt Part Check The Curve Check D15 - D19 Output Of ⓐ ? Check The Micom Check TR6, R60 Number 11 ?
  • Page 10 8-2-4. Checking The Part Of An Oscillator When The Micom 27,28 Check, The Value Is Check Resonator 8Mhz? Exchange Micom And Check R29 R29 1M RESO 8MHz 8-2-5. Check The Part Of Buzzer ⓐ Part Confirm DC12V ? Check The Part Of Power Source Exchange BZ, Check R40,R13 R13 10K...
  • Page 11 8-2-6. Driving Part Checking ◆ ◆ ◆ ◆ Confirm The Output Of DC5V, When The Every Part Of Micom Number Check, According To The Some Problem Condition ex) When The Drain Is Not Operating But Pump Motor Is Operating, Check The 5Voltage Of Micom Micom Number, 17 Is Micom Bad...
  • Page 12 8-2-7. Confirm The Driving Part Of Motor Motor Is Not Spinning Check BD1, TRIAC1 Motor Is Not Turning Check RELAY2 Right And Left Check The Tacho Part MICOM CM05 IC 65003 COIL2 TRIAC1 1W 300 RELAY3...
  • Page 13 8-2-8. Checking The Tacho Part Have The Motor Turn In Hand Is The Rectangular Check The Surroundings Curve In The Micom 8, Circuit And TR5 10th ? Exchange The Motor MICOM R41 4.7K R38 1K...
  • Page 14 9. Test Mode min. 1. Driving Compartment Test Mode A. Hold down “ 1” and “ 2” keys simultaneously and then press POWER S/W “ 4” on. (Whole lamps turn on and display show “ tl” after 3 Seconds.) B. The driving compartment can be tested when you press “ 3” key right after entering into the initial stage of the TEST MODE.
  • Page 15 15. TOP(FRONT) - Exploded View G027 G012...
  • Page 16 15. TUB - Exploded View R025 R008 R014 R019 R020 T031 R015 R018 R016 R007 R025 R003 R028 R013 V007 R021 R005 R011 R024 R022 R010 R023 R006...
  • Page 17 15. CASE - Exploded View J001 G008 C007 J008 T024 J011 J012 R026 C009 J012 G002 CO23 R017 G003 V010 VO17 P001 R012 G018 R012 B006 G020 G009 G025 G023 G015...

  • Page 18: Parts List

    DC97-02079A ASSY-LEG S1005J,SLIM/25MM S803JGB(P,S,E)2/YLW B006 DC97-02079A ASSY-LEG S1005J,SLIM/25MM S803JGW2/YLW C007 DC96-00524B ASSY-M.WIRE HARNESS P6093,COLD/2WAY/MANU C008 DC97-03032H ASSY-PANEL CONTROL S803J/MASKING,BLUE-2(RUSSIA) S803JGB2/YLW C008 DC97-01785M ASSY-PANEL CONTROL S803J,RUSSIAN S803JGW2/YLW C008 DC97-02492R ASSY-PANEL CONTROL S803J/MASKING,PEARL/WHT S803JGP2/YLW C008 DC97-02492V ASSY-PANEL CONTROL S803J/MASKING,SILVER(RUSSIA) S803JGS2/YLW C008 DC97-02492T...
  • Page 19 15. Parts List LOCATION NO. CODE NO. DESCRIPTION SPECIFICATION Q'TY REMARK P001 DC99-00164A ASSY-PAINT FRAME S803J/BLUE,COLD/SLIM-MO S803JGB2/YLW P001 DC99-00138A ASSY-PAINT FRAME S803J,COLD/SLIM-MODEL S803JGW(P)2/YLW P001 DC99-00167A ASSY-PAINT FRAME S803J/SILVER,COLD/SLIM-MODEL S803JGS2/YLW P001 DC99-00166A ASSY-PAINT FRAME S803J/GOLD,COLD/SLIM-MODEL S803JGE2/YLW P001 DC61-40345A BRACKET-PRESSURE GI or GA,SWK-P12,T1.0,-...

  • Page 20: Specifications

    15. Screw/Bolt List CODE NO. DESCRIPTION SPECIFICATION Q'TY ASSEMBLY LOCATION 6011-001421 BOLT-FLANGE M7,L61(29.4),ZPC(YEL),SWRCH18A DC60-40144A BOLT-HEX M10,L41,ZPC2(YEL),SM10C/DAMPER DAMPER+FRAME 6011-001232 BOLT-HEX D7,L71(39.4),ZPC(YEL),SWRCH18A WEIGHT/L 6011-001422 BOLT-HEX M10,L20,ZPC(YEL),SWRCH10A DC60-40140A BOLT-HEX WEIGHT-UL/SM10C,HEX,M8,L147,-,ZPC2(YEL),-,- WEIGHT/U DC60-40141A BOLT-HEX SM10C/DAMPER,HEX,M8,L66,-,ZPC2(YEL),-,- DAMPER+TUB DC60-40005A BOLT-HEX M4,L60,ZPC2(YEL),SS41C,-,-,-,- DD60-50018A NUT-FLANGE -,M5XP0.8,FZY,MSWR10,- HINGE DC60-50153A NUT-HEX 3,M8,FZY,FE,- FILTER-EMI...

  • Page 21: Safety Devices

    2. Safety Devices ※ We adapt 5 safety devices for users to use this wash machine safely. 1) Balancing device (ASSY-Main PCB) → When the lauandry is out of balance, to prevent the noises and vibrations, the unbalance detecting sensor helps the laundry laid even and continue the dehydating process. 2) Anti-over water supply device →...

  • Page 22: Overview Of The Washing Machine

    3. Overview of the Washing Machine...

  • Page 23: Overview Of The Control Panel

    4. Overview of the control panel S803J Detergent dispenser Display panel Displays the remaining wash cycle time and error messages. Wash Button Press the button repeatedly to cycle through the available partial wash options → P → → → { Eco rewash Soak Wash Cancel...

  • Page 24: Main Function

    5. Main function 1) Auto power S/W off function ● After power on, the auto power S/W off function automatically switches power off for you if you do not press selection button for 10 minutes ● After selecting the function, the auto power S/W off function automatically switches power off for you if you do not press start/pause button for 10 minutes ●...
  • Page 25 5. Main function 8) Power-out compensation function ● If power is out on selected process, the process before power out is stored to EEPROM, once power is back the process before power out continues. ● When power is back, washing process starts from the process at the point of the power out, rinse/drain process starts from the initial process.
  • Page 26 5. Main function 10) Fuzzy washing function ( weight-sensing) ☞ After finishing initial water supply, when the fall of the water level needs supplementary water supply, Sensing function perceives the weight with the supplementary water supply numbers and starts to work. Under the course of Cotton, or Coloureds, if the supplementary water supply numbers become 3 - 4 times the function is going at default condition ( high water level ), if 1-2 below that is going at middle level, if 0 below low water level, heating hours and rinse hours depend on the above data.
  • Page 27 5. Main function 12) Unbalance detecting & laundry balance positioning system ① Just before the hydrating process and just after reversal rotation for balancing laundry position, this function is carried out ② The initial 6 sec is the period of reversal rotation for balancing laundry position , Drum rotates 50rpm for initial 6 sec ③...

  • Page 28: Technical Point

    6. Technical point 1) Motor on/off time at each course unit:sec Washing Rinse Course Motor r.p.m Baby cotton Cotton Coloureds Synthetics Delicates Wools Quick ※ Motor on/off time is measured in cold water, in heating time motor on/off time is 10 sec on and 5sec off in the cotton course, beside cotton course, in the other course motor on/off time is the same with that of cold water use.
  • Page 29 6. Technical point 4) The water level data at each course unit:Khz Water level Supplemetary water Supplemetary water Default water level(khz) Course START(Khz) end(khz) 23.50 24.00 23.70 Washing Baby cotton 22.45 24.00 23.50 Rinse 23.50 24.00 23.70 Washing large 22.45 Cotton Rinse middle...

  • Page 30: Pcb Schematic Diagram

    11. PCB Schematic Diagram...
  • Page 31 10. Designation of Main Components 10-1 Normal / Reverse Revolution of Motor and R. P. M. Control 1 2 3 4 5 6 7 8 9 10 Rotor Stator coil Rotor STATOR Stator coil WASHING MOTOR <Figure1> <Figure2> ( ± 7%) STATOR(5.1) STATOR(5.1) ROTOR(8.9) TACHO(3.4) PROTECTOR(6.7) "H"(mm) Code-No.
  • Page 32 10-3 Heater 1) Capacity : AC 230V/1900W 2) Location : Bottom of TUB 3) Function : Raise the water temperature supplied at the wash process. Thermistor 4) Resistance value : 23~29 5) Thermal Fuse : 128°C 10-4 Detergent tub and water supply value A Detergent tub is composed of housing and 3 drawers .
  • Page 33 10-6 ASSY-TUB BACK INNER-BEARING OUT-BEARING OIL-SEAL (unit : mm) Assy-Housing TYPE INNER-BEARING(A) OUT-BEARING(B) OIL-SEAL(C) Assy-Tub Back REMARK Bearing(D) ø 20 ø 17 ø 24.3 DC97-02133A DC97-02137A 10-7 ASSY- DRUM (unit : mm) TYPE CODE-NO. REMARK ø 20 ø 17 ø 25 DC97-02099D Lifter type 10-8 ASSY-PUMP DRAIN...

  • Page 34: Setting Up A Wash Machine

    12. Setting up a wash machine. 12-1 Remove the safety device for carriage 1) Remove 5 safety device volts with a enclosed wrench for safety device remove 2) Plug the 5 holes with 5 caps after removing the 5 safety device volts. * Take care of 5 safety device volts and a wrench , you need these when you move wash machine safely.
  • Page 35 12. Setting up a wash machine. 3) Even though adjustment legs came out all the way, if machine is not leveled , prop up the machine with the wood or brick to make it even. (Do not use fragile material or slippery material such as laminated paper) 12-2-2 The condition of setting up sink( Disassembled Ass'y- Cover Top) 1) Spin the adjustment leg to the left and remove them from the front and rear side of the machine.
  • Page 36 12. Setting up a wash machine. Door Opening Dimension(Slim Model) 12-3. 760 mm ② Side ① ● (When The Door Vertically Open ) The distance between door ① and the rear side ② is 760mm Upper ② ③ ① 225 mm 255 mm ●...

  • Page 37: Assemble And Disassemble

    13. Assemble and Disassemble 1. ASS’ Y-COVER TOP 1) Remove two screws fixing the top-cover on back side. 2) Push the top-cover back about 15mm and pull it up. SCREW 3) It’ s possible to exchange and service Assy-Panel (PCB), the pressure-sensor, the noise-filter, the water valve and trans(option).
  • Page 38 13. Assemble and Disassemble 3. BELT 1) Remove the top-cover. 2) Disassemble and assemble the belt. 3) Check the belt is located at center of the motor-pulley. <When assemble the belt> Hook the belt on the motor pulley 1) and place it PULLEY around the pulley 2).

  • Page 39: Tools For Disassembly And Assembly

    14. Tools for Disassembly and Assembly TOOL 10mm Heater (1) 13mm Motor (1), Balance (5) Box driver 17mm 2 holes of each left and right of the shock absorber 19mm 1 Pulley hole Replaceable for the box driver. Double-ended 10, 13 17,19mm Since the bolt runs idle when the box driver is used, use the box spanner driver 17mm.
  • Page 40 1. Specifications FRONT LOADING TYPE WASH TYPE GROSS W 680mm X D 470mm X H 892mm DIMENSION W 598mm X D 340mm X H 844mm 50 kPa ~ 800 kPa WATER PRESSURE GROSS 58 kg WEIGHT 55 kg WASH and SPIN CAPACITY 3.5 kg (DRY LAUNDRY) POWER CONSUMPTION 220 V...

  • Page 41: Caution For The Safety During Servicing

    Caution for the safety during servicing 1. Do not allow the customer to repair the product. ☞ The person may be injured or the product life may be shortened. 2. Execute A/S after unplugging the power supply unit. ☞ Be care of the electric shock. 3.

This manual is also suitable for:

S803jgs2/ylwS803jgw2/ylwS803jgp2/ylwS803jge2/ylwS801gw/ylwS801gb/ylw ... Show all

Table of Contents