Information Of Risk Analysis And Risk Assessment - BONFIGLIOLI ACTIVE CUBE Series Applications Manual

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According to the Directive on Machinery 98/37/EC, the manufacturer of a machine is
obliged to carry out a risk analysis in order to identify the hazards related to the ma-
chine.
The Standard EN 14121-1 – Safety of machinery - Risk assessment – Principles –
describes the information required for risk assessment.
Risk assessment is effected according to the following criteria:
degree of injury (serious/minor)
frequency or duration of stay (frequent/seldom)
possibilities of avoidance (hardly possible/possible)
For defined risks the Standards EN ISO 13849-1, IEC 61508 or EN 954-1 can be used
to accomplish a correct classification into Safety category, SIL (Safety Integrated
Level) or PL (Performance Level). These standards contain design principles for safe-
ty-relevant parts of control systems.
In the case of the safety function "Safe Torque Off", the risk assessment must con-
sider the fact that the motor will coast to a standstill in the case of an error. Depend-
ing on the application, a mechanical brake may be required.
Responsibility:
The Manufacturer shall be responsible for the safety of the machine.
risk analysis of hazards originating from the machine
measures for reduction and elimination of the risks
documentation of residual risk from the point of view of the manufacturer
selection of suitable controller, installation of protective equipment, ergonomics,
documentation, warning of remaining risks
The operator of the machine is responsible for the safety of the application.
risk analysis of hazards originating from the use of the machine
documentation of residual risk from the point of view of the operator
safe operation and protection of operating staff (barriers, instruction of operating
staff, etc.)
Selection of safety function:
Risk analysis and risk assessment for machine (standards EN 12100-1,
EN 12100-2 and EN 14121-1)
Risk reduction by machine design
If not possible by design: risk reduction by protective equipment
Identification of safety requirements
Selection of category of safety function
- PL d according to EN ISO 13849-1
- SIL 2 according to IEC 61508
- Category 3 according to EN 954-1
Note:
ACU-STOV1-01SV2-03 en
03/11

Information of Risk Analysis and Risk Assessment

The Standard EN954-1 is replaced by the standard EN ISO 13849-1. The
legislator has rescheduled the transition period from 11-30-2009 to 12-
31-2011.
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