Asf Envelope Buckler And Pick Roller Hub Removal; Asf Right And Left Edge Guide Assemblies Removal; Battery Option; Carrier Guide Rod Removal - Lexmark Medley 4012-009 Service Manual

Medley 4012-0xx series
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4012-0XX

ASF Envelope Buckler and Pick Roller Hub Removal

1. Remove the ASF assembly.
2. Remove the inside C-clip from the pick roller shaft and pull the
shaft to the right far enough to remove the envelope bucklers
and pick rollers.
3. Remove the pick roller hubs from the bucklers.

ASF Right and Left Edge Guide Assemblies Removal

1. Remove the ASF assembly.
2. Remove the manual insert tray by prying one of the side frames
away from it.
3. Remove the inside C-clip from the pick roller shaft and pull the
shaft out to the right.
4. Remove the pick roller and buckler assemblies.
5. Remove the paper load lever and shaft by pulling them out from
the right side of the ASF assembly. Be careful not to lose the
small gear on the left end of the shaft. When you reinstall this
shaft, it must be parallel with the ASF housing.
6. Pivot the guide assembly up and pry it off the back plate.

Battery Option

1. Unplug the machine.
2. Open the access door on the left side cover. The battery option
is attached to the door.
3. Disconnect the battery option cable from the fax board.
4. Remove the battery board mounting screw.
Note: If the battery option is being replaced, install the jumper on
the new battery option board. If the battery option is being removed,
install the jumper at J9 (2 center pins) of the fax board. Failure to
install the jumper will cause a dead machine condition.

Carrier Guide Rod Removal

1. Open the top cover.
2. Remove the print cartridge.
3. With the carrier centered, carefully release the two carrier guide
rod latches and lift the shaft slightly.
4. Unlatch the two carrier guide rod latches by pushing the latches
to the rear.
5. Gently push the carrier to the extreme right and remove the car-
rier guide rod.
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This manual is also suitable for:

Medley 4012-005Medley 4012-006

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