Table of Contents
Advertisement
INSTALLATION & OPERATING
Econopak
Water
Heaters
Models 0260–0401
Type WH
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any phone in your building.
•
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
•
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or
the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in a safe place for future
reference.
Catalog No. 3000.51F
INSTRUCTIONS
Effective: 04-08-09
Replaces: 03-25-08
P/N 240726 Rev. 7
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Raypak 2600401
Summary of Contents for Raypak 2600401
- Page 1 INSTALLATION & OPERATING INSTRUCTIONS Econopak Water Heaters Models 0260–0401 Type WH WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- Page 2 Rev. 7 reflects the following: Changes to: Paragraph 3 of the GENERAL SPECIFICATIONS section on page 6; Fig. 13 on page 14; paragraph one of the Electrical Wiring section on page 16; te Wiring Diagrams on pages 17–21; the For Intermittent Ignition (IID) with Honeywell or Robertshaw Gas Valve section on pages 24 and 25;...
-
Page 3: Table Of Contents
WARNINGS Pay Attention to These Terms GENERAL SAFETY Time/Temperature Relationships in Scalds 5 RECEIVING EQUIPMENT GENERAL SPECIFICATIONS INSTALLATION Code Requirements Mounting Base Clearances Combustion & Ventilation Air Venting Connections Gas Supply Connections Water Connections & System Piping Electrical Wiring Wiring Diagrams CONTENTS SERVICING PROCEDURES Sequence of Operation... -
Page 4: Warnings
DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater. Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. -
Page 5: General Safety
Children, disabled, and elderly are at highest risk of being scalded. See instruction manual before set- ting temperature at water heater. Feel water before bathing or show- ering. Temperature limiting valves are available, see manual. -
Page 6: Receiving Equipment
Raypak representa- tive. GENERAL SPECIFICATIONS The Raypak water heaters are design certified by the and tested under the requirements of the American National Standard, ANSI Z21.10.3. Each heater has been constructed and pressure tested in accordance... - Page 7 8-1/2 6-3/4 OPTIONAL COMBUSTIBLE FLOOR SHIELD 26-1/2 LOWER Components should be placed as close as possible. Fig. 2: Dimensions and System Component Layout STACKLESS OUTDOOR TOP 21-1/4 ELEC CONN 13-1/4 TANK UPPER 26-1/2 OUTDOOR BASE HEATER FRONT CONTROLS 2-1/2...
-
Page 8: Installation
INSTALLATION Code Requirements Installation must be in accordance with local codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1,/NFPA 54, and the National Electrical Code, ANSI/NFPA 70. In Canada installations must conform with the current CAN/CSA B149 and the Canadian Electrical Code Part 1 CSA C22.2 No.1. -
Page 9: Venting Connections
1. The heater must be provided with adequate sup- ply of air for proper combustion and ventilation in accordance with the latest edition of the National Fuel Gas Code, ANSI Z223.1, or applicable provi- sions of the local building codes. 2. - Page 10 2. Attach mounting angles to heater jacket with 1/2" sheet metal screws, (4 places). Fig. 4: Location of Mounting Angles 3. Lower outdoor top to heater and secure with 1" sheet metal screws. Fig. 5: Long Side of Mounting Angle Located as Shown Indoor Models The drafthood is shipped separately and must be installed on the heater.
- Page 11 Models 0330, 0331, 0400 & 0401 Vent Terminal/Indoor Stack Installation 1. Remove the louvered jacket top by removing four (4) #10 flat head screws. 2. If originally installed, remove "Pagoda" top from the louvered jacket top. 3. Place the inner stack adapter panel over the flue collector inside the heater.
-
Page 12: Draft Hood
The weight of the vent stack or chimney must not rest on heater draft hood. Support must be provided in compliance with applicable codes. The heater top and draft hood must be readily removable for maintenance and inspection. Vent pipe should be adequately sup- ported to maintain proper clearances from combustible construction. -
Page 13: Gas Supply Connections
ate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. (d) Place in operation the appliance being inspected. Follow the lighting instructions. Adjust tankstat so appliance will operate continuously. (e) Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. -
Page 14: Water Connections & System Piping
Gas Pressure Specifications Inches WC Type of Min. Max.* Natural 10.5 Propane 12.0 13.0 *Do not exceed maximum inlet gas pressure. The minimum value shown is for input adjustment. Table H: Gas Pressure Specifications Gas Pressure Regulator The gas valve is provided with pressure taps to meas- ure gas pressure upstream of the gas valve and downstream which is the same as the manifold pres- sure. -
Page 15: Relief Valve
If this water heater is installed in a closed water supply system, such as one having a back-flow preventer in the cold water supply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control this situ- ation. -
Page 16: Electrical Wiring
Electrical Wiring The electrical power supply requirement for these heaters is 120 volts, 60 Hz. Field wiring connections and electrical grounding must comply with the local codes, or in the absence of local codes, with the latest edition of the National Electrical Code, ANSI/NFPA 70. Provide a separate fused circuit from the main electri- cal panel to the heater, and a disconnecting means within sight of the heater. -
Page 17: Wiring Diagrams
Wiring Diagrams (FIELD INSTALLED) Fig. 15: Standing Pilot Model 0260... - Page 18 Fig. 16: Intermittent Ignition Device (IID) Model 0260...
- Page 19 Fig. 17: Intermittent Ignition Device (IID) Models 0330 & 0400...
- Page 20 Fig. 18: Intermittent Ignition Device (IID) Model 0261 Low NOx...
- Page 21 Fig. 19: Intermittent Ignition Device (IID) Models 0331 & 0401 Low NOx...
-
Page 22: Servicing Procedures
SERVICING PROCEDURES Sequence of Operation Intermittent Ignition Device (IID) Heaters equipped with the IID system will automatical- ly light the pilot burner first and then the main burner, each time there is a call for heat from the tankstat. Whenever the tankstat calling for heat, the circulator supplied with the heater, will be energized and should be running. - Page 23 For Standing Pilot Model with Robertshaw Gas Valve, On/Off Operation 1. STOP! Read the safety information above. 2. Set the tankstat on the lowest setting. 3. Turn OFF all electric power to the heater. 4. Remove heater door panel. 5. Push in gas control knob slightly and turn clock- wise to "OFF".
- Page 24 * If red reset button does not pop up when released, STOP and immediately call your service technician or gas supplier. * If the pilot does not stay lit after several tries, turn the gas control knob to "OFF" and call your Service technician or gas supplier.
-
Page 25: To Turn Off Gas To Appliance
For Honeywell Gas Valve: Turn gas control knob counter-clockwise from “OFF” until it stops. Push in gas control knob and continue rotating counter-clockwise to “ON” position. Make sure knob rest against stop. GAS CONTROL KNOB SHOWN IN “ON” POSITION GAS INLET Fig. -
Page 26: Inspection Procedures
Inspection Procedures Burners Clean main burners and air louvers of dust, lint and debris. Keep heater area clear and free from com- bustibles and flammable liquids. Do not obstruct the flow of combustion and ventilating air. Make visual check of burner and pilot flame. Yellow flame indicates clogging of air openings. -
Page 27: Operation
Operation On call for heat, the ignition system, consisting of an electronic spark module, gas pilot system is energized. Providing pilot is proven blower will start running, the main gas valve will open and the heater will operate. When the operating control is satisfied the heater will shut down. -
Page 28: Repair Section
10. Carefully slide out the burner tray assembly. 11. Reverse above procedure to reinstall. Gas Valve Removal 1. Shut off main electrical power switch to heater. 2. Shut off gas supply to the heater. 3. Remove front door. 4. Disconnect gas line from gas valve. 5. -
Page 29: Heat Exchanger Removal
The heater may be cleaned from the side opposite the water connections, without breaking pipe connections. It is preferable, however, to remove both headers for better visibility through the tubes and to be sure the residue does not get into the system. Generally, you do not remove the top pan or the heat exchanger . -
Page 30: Troubleshooting
TROUBLESHOOTING These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions. - Page 31 3)Pilot Outage. (Standing pilot models) 4)Yellow lazy flame. 5)Sooting 1) Too low or too high gas pressures. 2) Restricted pilot. 3) Weak thermocouple. ) Too low gas pressure. 2) Restricted burner intake ports. 3) Restricted gas line. 1) Insufficient combustion air. 2) Improper venting.
-
Page 32: Electrical (Electronic Ignition Iid)
TROUBLESHOOTING Electrical (Electronic Ignition IID) Intermittent Pilot System— Honeywell S8600 START TURN GAS SUPPLY OFF. TURN THERMOSTAT (CONTROLLER) TO CALL FOR HEAT POWER TO MODULE (24 V NOMINAL) SPARK ACROSS IGNITER/SENSOR GAP TURN GAS SUPPLY ON PILOT BURNER LIGHTS? SPARK STOPS WHEN PILOT IS LIT? MAIN BURNER LIGHTS? SYSTEM RUNS UNTIL... -
Page 33: Electrical (Standing Pilot)
Electrical (Standing Pilot) WARNING: HIGH VOLTAGE: For qualified technicians ONLY BUT MAIN BURNERS DO CHECK FOR 24 V AT GAS VALVE CHECK TRANSFORMER OUPUT IF NO IF 24 V: 24V: REPLACE PROBLEM IN TRANSFORMER CIRCUITS START HEATER CHECK THERMOCOUPLE REPLACE GAS VALVE LIMIT NOT LIGHT... -
Page 34: Adjustments & Replacement Of Components
ADJUSTMENTS & REPLACEMENT OF COMPONENTS CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. DANGER: SHOCK HAZARD: Make sure electri- cal power to the heater is disconnected to avoid potential serious injury or damage to components. -
Page 35: Control Well Replacement
If the manufacturer determines the part is defective and within warranty, the part will be returned in kind or equal substitution, freight collect. Credit will not be issued. RAYPAK, INC. 2151 Eastman Avenue Oxnard, CA 93030... -
Page 36: Warranty
PARTS REPLACEMENT: Under this Warranty, Raypak will furnish a replacement for any failed part. The failed part must first be returned to Raypak if requested, with transportation charges prepaid, and all applicable warranty conditions found satisfied. The replacement part will be warranted for only the unexpired portion of the original warranty. - Page 40 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468 Litho in U.S.A.
Need help?
Do you have a question about the 2600401 and is the answer not in the manual?
Questions and answers