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PLEASE SAVE THESE IMPORTANT SAFETY AND OPERATING INSTRUCTIONS
For correct operation of the equipment, it is important to read and be familiar
with this entire manual before installing and operating the charger.
LOOK FOR THIS SYMBOL TO POINT OUT SAFETY PRECAUTIONS.
BECOME ALERT—YOUR SAFETY IS INVOLVED. IF YOU DO NOT FOLLOW THESE
SAFETY INSTRUCTIONS, INJURY OR PROPERTY DAMAGE CAN OCCUR.
INTRODUCTION
This battery charger is designed to recharge deep-
cycle,
lead-acid
batteries.
transformer is used to provide a highly reliable, line
compensating unit with a minimum of moving parts,
designed for long, trouble-free service. A patented
electronic timer turns the charger on and off
automatically. This electronic timer determines full
charge of the batteries by measuring the rate at
which the battery voltage increases during charge.
When the voltage stops rising, the battery is fully
charged and the charger turns off.
INITIAL INSTALLATION
The AC line to which the charger is to be connected
must be of the proper voltage as indicated on the
nameplate of the charger and in TABLE 1. The line
must also be capable of supplying 15 amperes to
this charger.
TABLE 1
Part No.
957718
CAUTION: TO REDUCE THE RISK OF FIRE
USE THIS CHARGER ONLY ON CIRCUITS
PROVIDED WITH A MAXIMUM OF 20 AMPERE
BRANCH
CIRCUIT
PROTECTION
BREAKER OR FUSE), IN ACCORDANCE WITH
THE NATIONAL ELECTRICAL CODE, ANSI/NFPA
70, AND ALL LOCAL CODES AND ORDINANCES.
Operating Instructions
40 Amp 24 Volt for Wet-Flodded Batteries
115 Volt AC

BATTERY CHARGER

PART NO. 957718
DO NOT DISCARD THIS MANUAL AFTER READING.
A
ferroresonant
Input Voltage
120
(CIRCUIT
The use of an extension cord with the charger
should be avoided.
The use of an improper extension cord could result
in a risk of fire or electric shock. If an extension cord
must be used, use a three-conductor, No. 12 AWG
cord with ground, properly wired, in good electrical
condition and keep it as short as possible. Make
sure that the pins on the plug of the extension cord
are the same number, size, and shape as that of the
plug on the battery charger.
Locate all cords so that they will not be stepped on,
tripped over, or otherwise subject to damage or
stress.
Do not operate this charger with a damaged cord or
plug. Do not operate this charger if it has received a
sharp blow, was dropped or otherwise damaged in
any manner; refer to a qualified service agent.
Provide adequate ventilation for the batteries and
charger. The convection-cooled design requires an
unobstructed flow of cooling air for proper operation.
Keep all charger ventilation openings at least two
inches (2") (5cm) away from walls and other objects.
Do not allow clothing, blankets, or other material to
cover the charger.
WARNING:
FLAMMABLE MATERIALS AND VAPORS.
NOT
USE
NEAR
SOLVENTS,
THINNERS,
FLAMMABLES.
1
®
IT MEANS:
CHARGERS
CAN
IGNITE
FUELS,
GRAIN
DUST,
OR
OTHER
01370E
DO

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Summary of Contents for Minuteman 957718

  • Page 1: Battery Charger

    115 Volt AC ® BATTERY CHARGER PART NO. 957718 PLEASE SAVE THESE IMPORTANT SAFETY AND OPERATING INSTRUCTIONS For correct operation of the equipment, it is important to read and be familiar with this entire manual before installing and operating the charger.
  • Page 2 OTHERWISE MAY DAMAGE THE CHARGER WARNING: KEEP DRY. DO NOT EXPOSE AND/OR BATTERIES. CHARGER TO RAIN. FOR STORAGE, KEEP IN A BUILDING. REPLACE WORN, CUT, DANGER: TO PREVENT ELECTRIC SHOCK, DAMAGED POWER CORDS WIRES DO NOT TOUCH UNINSULATED PARTS OF THE IMMEDIATELY.
  • Page 3 indicating complete electrical circuits between battery connector, and compare it to the system the electronic timer inside the charger to the voltage specified in the charger nameplate. equipment battery pack as well as to live AC After charging for 120 minutes at this excessive power.
  • Page 4 Since each battery cell accepts charge at a 6 Hr. Scale (Hours) slightly different rate, charging with the ammeter 957718 reading in the normal finish charge range for the last few hours of charge is important to achieve equalization of all battery cells every time the batteries are charged.
  • Page 5: Proper Care Of Motive Power Batteries

    Indicator Light Ammeter Drop Charging Run Transformer to Zero Time Steady Glow 18 Hours or less MAXIMUM CHARGE ACHIEVED Flashing 9 Hours VDC less than 2.25 V/cell in 9 hours WEAK BATTERY SYSTEM --- OR --- Flashing 18 Hours Too large amp-hour capacity battery system or excessive discharge MAXIMUM CHARGE NOT ACHIEVED Steady or...
  • Page 6 prevent the overflow of electrolyte when The tops of the batteries and battery hold- charging, it is mandatory that water be added to downs must be kept clean and dry at all times cells AFTER they have been fully charged; do to prevent excessive self-discharge and flow of not overfill.
  • Page 7: Wiring Diagram

    WIRING DIAGRAM yellow yellow black RELAY brown brown orange STOP orange blue green ELECTRONIC TIMER DIODES TRANSFORMER BATTERIES black black 120 Vac DC FUSE black INPUT AMMETER black FUSE green DIODES white CAPACITOR L2120S06 REPLACEMENT PARTS LIST AMMETER FRONT BOTTOM PANEL TRANSFORMER CASE ASSEMBLY, COMPLETE TIMER, ELECTRONIC...
  • Page 8 Minuteman warrants each new Minuteman Battery Charger for defects in material and workmanship for a period of one year from the date of original purchase of the complete unit. Repairs can be made at the Minuteman factory. To do so send the defective unit with transportation charges prepaid to: Minuteman, Inc.